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Recycling printed polypropylene labels and polyolefins caps as chemical foaming agent to produce foam products 回收印刷聚丙烯标签和聚烯烃瓶盖作为化学发泡剂生产泡沫制品
IF 2.5 4区 工程技术 Q2 CHEMISTRY, APPLIED Pub Date : 2020-09-30 DOI: 10.1177/0021955X20959302
J. Guillén-Mallette, P. Gonzalez-Chi, RH Cruz-Estrada, RN Miranda-Flores y, Ma Rivero-Ayala
Recycling printed polypropylene (PP) labels and printed polyolefins (PO) caps as a chemical foaming agent to produce foam products is studied. An experimental Taguchi L16 design with seven experimental variables involved is used: talc content and screw angular velocity, at four experimental levels; extrusion temperature profile and extruded formulations, at three levels; and, type of label washing process, the use of metal mesh and the type of label drying process, at two levels. As control variables, the morphology of the cells and the density of the foamed products are utilized. The labels/caps mixture was composed of 21% printed PP labels and 79% printed polyolefin caps. Part of the pigments from the ink labels and some polar groups of low-molecular-weight materials present in the molten polymer were partially decomposed at the PP processing temperatures, which contributes to the cell formation and growth of the extruded foams. The labels/caps mixture generated large ellipsoidal and elongated cells (740 µm) oriented in the extrusion direction because of the presence of high density polyethylene (HDPE) and EVA in the recycled PP caps and labels. The experimental factors that influenced the foam density were the screw angular velocity and temperature, and the cell morphology depended on the matrix crystallinity and melt strength.
研究了回收印刷聚丙烯(PP)标签和印刷聚烯烃(PO)瓶盖作为化学发泡剂生产泡沫制品。采用实验田口L16设计,涉及七个实验变量:滑石含量和螺杆角速度,在四个实验水平;挤出温度分布和挤出配方,分为三个层次;并且,类型标签的洗涤工艺,使用金属网和类型标签的干燥工艺,分两个层次。作为控制变量,细胞的形态和泡沫产品的密度被利用。标签/瓶盖混合物由21%的印刷PP标签和79%的印刷聚烯烃瓶盖组成。熔融聚合物中存在的部分油墨标签颜料和一些低分子量材料的极性基团在PP加工温度下被部分分解,这有助于挤出泡沫的细胞形成和生长。由于回收的PP瓶盖和标签中存在高密度聚乙烯(HDPE)和EVA,标签/瓶盖混合物产生了面向挤压方向的大椭球状和细长的细胞(740µm)。影响泡沫密度的主要因素是螺杆角速度和温度,泡沫细胞形态主要受基体结晶度和熔体强度的影响。
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引用次数: 2
Fabrication of rigid polyimide foams with overall enhancement of thermal and mechanical properties 刚性聚酰亚胺泡沫的制造,整体增强热性能和机械性能
IF 2.5 4区 工程技术 Q2 CHEMISTRY, APPLIED Pub Date : 2020-09-20 DOI: 10.1177/0021955X20956925
Jianwei Li, Ni Yu, Yuanqing Ding, T. Xu, Guangcheng Zhang, Zhanxin Jing, Xuetao Shi
Polyimide (PI) foams have been developed for decades and widely used as thermal insulation materials. However, the limited mechanical and thermal properties continually being a serious problem that restrict their further applications. In this study, a series of rigid PI foams with excellent mechanical and thermal performance were fabricated by the reaction of benzophenone-3,3',4,4'-tetracarboxylic dianhydride (BTDA) with two diamines of 2–(4-aminophenyl)-5-aminobenzimidazole (BIA) and 4,4'-diaminodiphenyl ether (ODA) with various molar ratios, and the cis-5-norbornene-endo-2,3-dicarbox-ylic acid (NA) was introduced as end-capping and foaming agent. The results demonstrate that the foaming degree decreases with increasing the BIA molar ratio in the polymer chains owing to the elevated melt viscosity of precursor. Furthermore, the prepared rigid PI foams exhibit excellent thermal and mechanical properties. When the BIA contend up to 40 mol%, the glass transition temperature (Tg) and the temperature at 10% of weight loss (Td 10 % ) of PI foam increased ∼80°C and ∼35°C in comparison with the pristine PI-0, respectively. In addition, the compressive strength and modulus at 10% strain of PI-4 reached to 5.48 MPa and 23.8 MPa, respectively. For the above-mentioned advantages, the prepared rigid PI foams are promising candidates as thermal insulation and structure support composite materials in the aerospace and aviation industries.
聚酰亚胺(PI)泡沫材料已经发展了几十年,被广泛用作隔热材料。然而,有限的机械和热性能一直是制约其进一步应用的一个严重问题。本研究以二苯甲酮-3,3′,4,4′-四羧酸二酐(BTDA)与2 -(4-氨基苯基)-5-氨基苯并咪唑(BIA)和4,4′-二氨基二苯醚(ODA)两种不同摩尔比的二胺为原料,制备了一系列具有优异力学性能和热性能的刚性PI泡沫,并引入顺式-5-降冰片烯-内-2,3-二羧酸(NA)作为封端剂和发泡剂。结果表明,随着聚合物链中BIA摩尔比的增加,由于前驱体熔体粘度的提高,发泡程度降低。此外,所制备的刚性PI泡沫具有优异的热性能和力学性能。当BIA达到40 mol%时,与原始PI-0相比,PI泡沫的玻璃化转变温度(Tg)和失重10%时的温度(Td 10%)分别增加了~ 80°C和~ 35°C。此外,PI-4在10%应变下的抗压强度和模量分别达到5.48 MPa和23.8 MPa。由于上述优点,所制备的刚性PI泡沫材料在航空航天工业中作为隔热和结构支撑复合材料具有广阔的应用前景。
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引用次数: 9
Increasing cell density/decreasing cell size to produce microcellular and nanocellular thermoplastic foams: A review 增加细胞密度/减小细胞尺寸制备微孔和纳米孔热塑性泡沫:综述
IF 2.5 4区 工程技术 Q2 CHEMISTRY, APPLIED Pub Date : 2020-09-14 DOI: 10.1177/0021955X20959301
T. Azdast, R. Hasanzadeh
Nowadays, polymeric foams have attracted particular attention in scientific and industrial societies due to their unique properties, such as high strength to weight ratio, excellent thermal and sound insulation, and low cost. Researchers have shown that the extraordinary properties of polymeric foams such as superior thermal insulation, can be achieved by increasing the cell density/decreasing the cell size. In this regard, firstly, the most important foaming processes, i.e. batch, extrusion, and injection molding are studied in the present research. Then, cell nucleation stage as the most crucial phenomenon for achieving high cell density/small cell size is investigated in detail. In the next step, the most important researches in the field of polymeric foams are introduced in which the largest cell densities/smallest cell sizes have been achieved. The investigations show that the most remarkable results (highest cell densities/smallest cell sizes) belong to the batch process. Also, the use of nucleating agents, increasing the solubility of blowing agent into the polymer, and the use of nanoparticles are the most efficient solutions to achieve microcellular and nanocellular structures.
目前,聚合物泡沫塑料以其高强度、高重量比、优异的隔热和隔音性能、低成本等独特的性能受到了科学和工业社会的特别关注。研究人员已经证明,聚合物泡沫的非凡性能,如优异的隔热性能,可以通过增加细胞密度/减小细胞尺寸来实现。为此,本研究首先研究了最重要的发泡工艺,即批成型、挤出成型和注射成型。然后,详细研究了细胞成核阶段作为实现高细胞密度/小细胞尺寸的最关键现象。在接下来的步骤中,介绍了聚合物泡沫领域中最重要的研究,其中最大的细胞密度/最小的细胞尺寸已经实现。研究表明,最显著的结果(最高的电池密度/最小的电池尺寸)属于间歇工艺。此外,使用成核剂,增加发泡剂在聚合物中的溶解度,以及使用纳米颗粒是实现微细胞和纳米细胞结构的最有效的解决方案。
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引用次数: 33
Carbon particulate and controlled-hydrolysis assisted extrusion foaming of semi-crystalline polyethylene terephthalate for the enhanced thermal insulation property 半结晶聚对苯二甲酸乙二醇酯的碳颗粒和控制水解辅助挤出发泡以增强隔热性能
IF 2.5 4区 工程技术 Q2 CHEMISTRY, APPLIED Pub Date : 2020-09-03 DOI: 10.1177/0021955X20952751
Junjie Pan, Feng Chen, E. Cabrera, Zhiyu Min, Shilun Ruan, Min Wu, Dan Zhang, J. Castro, L. J. Lee
This work presents a facile method to produce low-density PET foams using pristine semi-crystalline resin by moisture-induced controlled-hydrolysis in a tight processing window (moisture content ∼ 0.12 wt.%). We investigated the effect of moisture and moisture containing activated carbon (AC) on the foam expansion ratio, cell morphology, and PET resin degradation and crystallization properties. Controlled-hydrolysis increased the melt-flow rate of PET resin (intrinsic viscosity: 0.52 to 0.54 dL/g) without losing crystallinity, and thus the PET foams possess better tensile properties (∼2 MPa stress and ∼100% strain) and higher thermal stability (>200°C) than chemically modified PET foams. The foam density could be made as low as ∼ 0.15 g/cm3 using a lab scale twin-screw extruder. A strand array die was also designed to produce plate-shaped foam samples. AC allowed easier control of the moisture content and delayed resin degradation in extrusion. Both AC and micrographite (mGr) could stabilize the PET foam morphology in extrusion and serve as good infrared attenuation agents (IAAs) in a simulated housing thermal insulation experiment.
这项工作提出了一种简单的方法来生产低密度PET泡沫,使用原始的半结晶树脂,在一个紧密的加工窗口(水分含量~ 0.12 wt.%)中通过水分诱导的受控水解。研究了含水量和含湿活性炭(AC)对泡沫膨胀率、细胞形态以及PET树脂降解和结晶性能的影响。控制水解提高了PET树脂的熔体流动速率(特性粘度:0.52 ~ 0.54 dL/g),而不失去结晶度,因此PET泡沫具有比化学改性PET泡沫更好的拉伸性能(~ 2 MPa应力和~ 100%应变)和更高的热稳定性(>200°C)。使用实验室规模的双螺杆挤出机,泡沫密度可以低至~ 0.15 g/cm3。还设计了一种链阵列模具来生产板状泡沫样品。AC可以更容易地控制水分含量和延迟树脂在挤出过程中的降解。AC和微石墨(mGr)均能稳定挤出过程中的PET泡沫形态,并在模拟房屋保温实验中作为良好的红外衰减剂(IAAs)。
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引用次数: 2
Patents 专利
IF 2.5 4区 工程技术 Q2 CHEMISTRY, APPLIED Pub Date : 2020-09-01 DOI: 10.1177/0021955X20946585
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引用次数: 0
Foaming behavior of poly(lactic acid) with different D-isomer content based on supercritical CO2-induced crystallization 基于超临界co2诱导结晶的不同d -异构体含量聚乳酸的发泡行为
IF 2.5 4区 工程技术 Q2 CHEMISTRY, APPLIED Pub Date : 2020-08-26 DOI: 10.1177/0021955X20950242
Jinwei Chen, Ling Yang, Qunshan Mai, Mei Li, Lixuan Wu, Ping Kong
Using supercritical carbon dioxide (sc-CO2) as a physical foaming agent, the effect of sc-CO2 on the formation of crystalline domains and subsequently on the foaming behaviors of the two grades of PLA with different D-isomer content were investigated in a wide foaming temperature range. The PLA’s final crystallinity is significantly increased with decreasing annealing temperature and by reducing the D-isomer content. Cellular structure results show that not only the crystallinity but also the crystalline morphology play an important role in cellular structure. A novel spherulite morphology including ringless and ring-banded morphology in the same spherulite was formed at lower foaming temperature, as a result, some entities were nonuniformly distributed in the PLA foams. Uniform and closed cellular structure were obtained when only the ring-banded spherulites were formed. An opened and interconnected cellular structure is tended to be formed because of the synergistic effect of high temperature and plasticization of CO2. Based on the crystallinity and morphology, a suitable foaming window as a function of temperature is proposed. It is found that PLA with 4.1% D-isomer content had much broader suitable foaming window range to produce homogeneous cellular structure.
以超临界二氧化碳(sc-CO2)为物理发泡剂,在较宽的发泡温度范围内,研究了sc-CO2对两种不同d -异构体含量的聚乳酸结晶区形成及随后发泡行为的影响。随着退火温度的降低和d -异构体含量的降低,PLA的最终结晶度显著提高。细胞结构的结果表明,结晶度和晶体形态对细胞结构都起着重要的作用。在较低的发泡温度下,形成了一种新的球晶形态,在同一球晶中形成了环状和带状的球晶形态,从而导致一些实体在PLA泡沫中不均匀分布。当只形成环状球晶时,得到均匀封闭的胞状结构。由于高温和CO2的增塑化的协同作用,往往形成一个开放的、相互连接的细胞结构。基于结晶度和形貌,提出了合适的发泡窗口作为温度的函数。结果表明,d -异构体含量为4.1%的聚乳酸具有更宽的发泡窗范围,可产生均匀的泡沫结构。
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引用次数: 4
Fabrication of water-soluble loose-fill foam from tamarind (Tamarindus indica L.) seed polysaccharide by mechanical frothing and freeze-drying process 以罗望子多糖为原料,采用机械发泡和冷冻干燥法制备水溶性松散填充泡沫
IF 2.5 4区 工程技术 Q2 CHEMISTRY, APPLIED Pub Date : 2020-08-20 DOI: 10.1177/0021955X20948560
L. Songtipya, Ponusa Songtipya, T. Prodpran, E. Kalkornsurapranee, J. Johns
The water-soluble loose-fill foam obtained from tamarind seed polysaccharide (TSP) was successfully prepared by a combination of mechanical frothing and freeze-drying process. The effects of TSP concentration, plasticizer content, and surfactant content on the cellular morphology, physical properties, mechanical properties, and moisture absorption were investigated. The cellular structure of TSP foam exhibited an open cell structure with a non-uniform size of the cell window, and the density varied in a range of ∼0.006–0.106 g/cm3. Foam preparation with high TSP concentration, low plasticizer as well as glycerol content enhanced the mechanical properties of the obtained foam, including tensile strength, compressive strength, and hardness. The high compressive strength of TSP foams up to ∼1.03 MPa can be produced which demonstrates that TSP foam is capable to use as a loose-fill product.
以罗望子多糖(TSP)为原料,采用机械发泡和冷冻干燥相结合的方法成功制备了水溶性松散填充泡沫。考察了TSP浓度、增塑剂含量和表面活性剂含量对塑料细胞形态、物理性能、力学性能和吸湿性能的影响。TSP泡沫的细胞结构为开孔结构,胞窗大小不均匀,密度在~ 0.006 ~ 0.106 g/cm3范围内变化。高TSP浓度、低增塑剂和甘油含量的泡沫制备提高了所得泡沫的力学性能,包括抗拉强度、抗压强度和硬度。TSP泡沫的抗压强度高达1.03 MPa,这表明TSP泡沫可以作为松散填充产品使用。
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引用次数: 0
Experimental investigation on the forming and evolution process of cell structure in gas counter pressure assisted chemical foaming injection molded parts 气体反压辅助化学发泡注塑件胞体结构形成及演化过程的实验研究
IF 2.5 4区 工程技术 Q2 CHEMISTRY, APPLIED Pub Date : 2020-08-16 DOI: 10.1177/0021955X20950224
Shuai Li, X. Sun, Rui Wang, Yan Hu, Xiaofei Ma, Jiachang Wang
By using a standard stretch spline as the research object, the influence of gas counter pressure (GCP) technology on melt foaming behavior in chemical foaming injection molding (CFIM) process was investigated. Related experimental line for GCP assisted CFIM foam was designed, and the effect of GCP technology on melt flow front, spline surface quality and internal cell was studied. According to the results obtained from the experiment, two critical GCP pressures and one critical GCP holding time were innovation proposed. Two critical GCP pressures are the critical GCP pressure of melt flow front cell not cracking and the critical GCP pressure of melt not foaming, respectively. The critical GCP holding time is the secondary foaming behavior time. Based on the proposed critical GCP pressures and critical GCP holding time, the influence mechanism of GCP technology on melt foaming action during CFIM process was revealed.
以标准拉伸样条为研究对象,研究了气体反压技术对化学发泡注射成型(CFIM)过程中熔体发泡行为的影响。设计了GCP辅助CFIM泡沫的相关实验线,研究了GCP工艺对熔体流动前沿、样条表面质量和内孔的影响。根据实验结果,提出了两个临界GCP压力和一个临界GCP保持时间。两个临界GCP压力分别是熔体流动前槽不开裂的临界GCP压力和熔体不起泡的临界GCP压力。GCP临界保温时间为二次发泡行为时间。在提出临界GCP压力和临界GCP保持时间的基础上,揭示了GCP技术对CFIM过程中熔体发泡作用的影响机理。
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引用次数: 2
Expandable polystyrene without any embedded blowing agent 可膨胀聚苯乙烯没有任何嵌入发泡剂
IF 2.5 4区 工程技术 Q2 CHEMISTRY, APPLIED Pub Date : 2020-08-05 DOI: 10.1177/0021955X20944971
Habib Haji Avdi, M. Nasiri, Mohammad Javad Tehrani, Maryam Alizadeh Aghdam, F. Abbasi
In this research, in-situ suspension polymerization of styrene in the presence of graphene, without any blowing agent, was investigated. Steam used in the expansion process of graphene-filled expandable polystyrene (GEPS). The dispersed graphene nano-sheets in the polystyrene matrix may absorb water in high temperatures, which evaporates by lowering the pressure and expansion precedes. The effects of graphene type and loading and steam temperature on the expansion ratio evaluated. Scanning electron microscopy (SEM) used to reveal the cross-section morphologies before and after expansion. The effect of graphene on the polymerization kinetics evaluated by differential scanning calorimetry (DSC). The results showed that by increasing the graphene loading, the rate of polymerization decreased, and the expansion ratio increased. The highest expansion ratio of about 4.8 was for particles containing 0.4% of graphene. Therefore, it was shown that by using graphene as a dispersed phase, polystyrene particles expanded without any organic blowing agents. Here, the idea of expandable polymers without any embedded blowing agent is introduced, which eliminates the release of volatile organic compounds and makes the process environmentally friendly.
在本研究中,研究了苯乙烯在没有任何发泡剂的情况下,在石墨烯存在下的原位悬浮聚合。蒸汽在石墨烯填充可膨胀聚苯乙烯(GEPS)膨胀过程中的应用。分散在聚苯乙烯基体中的石墨烯纳米片可以在高温下吸收水分,通过降低压力和膨胀使水分蒸发。考察了石墨烯类型、负载和蒸汽温度对膨胀率的影响。扫描电子显微镜(SEM)用于显示膨胀前后的截面形态。用差示扫描量热法(DSC)评价了石墨烯对聚合动力学的影响。结果表明,随着石墨烯负荷量的增加,聚合速率降低,膨胀率增加。含0.4%石墨烯的颗粒膨胀率最高,约为4.8。因此,研究表明,使用石墨烯作为分散相,聚苯乙烯颗粒在没有任何有机发泡剂的情况下膨胀。在这里,介绍了不含任何嵌入发泡剂的可膨胀聚合物的想法,这消除了挥发性有机化合物的释放,使该过程对环境友好。
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引用次数: 4
Polymeric foams from recycled thermoplastic poly(ethylene terephthalate) 由回收的热塑性聚对苯二甲酸乙酯制成的聚合物泡沫
IF 2.5 4区 工程技术 Q2 CHEMISTRY, APPLIED Pub Date : 2020-08-05 DOI: 10.1177/0021955X20948562
Mylene S. Cadete, T. Gomes, P. Carvalho, V. Neto
With the increase use of plastics, there is currently a concern with the waste of materials, resulting in a series of challenges and opportunities for the waste management sector. In the present work, poly(ethylene terephthalate) (PET) foam was produced from recycled PET (RPET) from used water bottles. The recycled material was manually prepared and foamed in batches with the assistance of nitrogen gas as the physical blowing agent. RPET was characterized using Differential Scanning Calorimetry (DSC), Dynamic Mechanical Analysis (DMA), Fourier Transform Infrared Spectroscopy (FTIR) and Thermogravimetric Analysis (TGA). The influence of the pressure on the foam formation was studied and the results obtained showed that this variable influences the final product characteristics. To evaluate the behavior of the foams, their morphology, response to deformation when subject to compression and their thermal conductivities were studied. The morphology analysis showed that operating at higher-pressure results in bigger pore size but also in an increased pore size heterogeneous distribution, and foams that exhibit a higher thermal conductivity.
随着塑料使用量的增加,目前人们对材料的浪费感到担忧,这给废物管理部门带来了一系列挑战和机遇。在本工作中,利用废旧水瓶回收PET (RPET)生产聚对苯二甲酸乙二醇酯(PET)泡沫塑料。以氮气为物理发泡剂,人工制备再生材料,分批发泡。采用差示扫描量热法(DSC)、动态力学分析(DMA)、傅里叶变换红外光谱(FTIR)和热重分析(TGA)对RPET进行了表征。研究了压力对泡沫形成的影响,结果表明压力对最终产品的特性有影响。为了评估泡沫的行为,研究了它们的形态,在受到压缩时对变形的响应以及它们的导热性。形貌分析表明,在高压下操作会导致更大的孔径,但也会增加孔径的非均质分布,并且泡沫具有更高的导热性。
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引用次数: 1
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Journal of Cellular Plastics
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