Sulfur cathodes have attracted considerable attention due to their potential for high energy density and cost-effectiveness. However, their limited stability, in part stemming from volume changes during cycling and the dissolution and migration of metal polysulfides, has hindered their commercialization. Binders play a critical role in preventing electrode delamination, while potentially contributing additional functionalities, such as trapping polysulfides. In this work, we introduce an aqueous-processable sulfur cathode binder composed of polyvinyl alcohol (PVA) and polyethylene glycol (PEG). Multiple hydrogen bonding interactions provided by the PVA/PEG binder hydrogen-bond network enhance metal-ion diffusion and trap polysulfides, thereby reducing their dissolution. Additionally, microcracks generated during the cycling can be healed by the dynamic hydrogen-bond network. Thereby, in lithium-sulfur cells, PVA/PEG-based cathodes exhibit an ultralow per-cycle capacity fade of 0.0023% over 600 cycles at 1C, and deliver up to 677 mAh/g in lean-electrolyte pouch cells (E/S = 4 µL/mg), retaining 99% of the initial capacity after 100 cycles at 0.1C in pouch cell. Theoretical calculations and molecular dynamics simulations confirm the superior adsorption energy and repairability of the PVA/PEG binder, reinforcing its ability to stabilize the cathode. Additionally, PVA/PEG-based cathodes exhibit excellent flame retardancy, support eco-friendly and closed-loop recycling due to the binder’s water solubility, which allows for easy electrode material reutilization.
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