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MODELING AND EXPERIMENTAL VALIDATION OF VALVE AND PUMPING ACTUATOR OF A PIEZO-HYDRAULIC PUMP 压电液压泵阀及泵动器的建模与实验验证
Q3 Engineering Pub Date : 2019-08-29 DOI: 10.26480/jmerd.05.2019.110.114
S. Nayak, R. Muralidhara
This paper presents experimental investigations on valve actuator and pumping actuator of a piezo-hydraulic pump with active valves. Quadratic arm flexurally amplified piezoelectric actuators (QAFAPA) are designed for the pumping actuator and the valve actuator. Simulations are carried out to determine the voltage-displacement characteristics of the QAFAPA using MATLAB/Simulink software. To perform the pumping action, slotted pumping diaphragm is designed considering acrylic as the material and is analyzed for its stiffness using ANSYS analysis software. The slotted pumping diaphragm is fabricated, and the stiffness is experimentally determined which matched well with the analysis result. One pumping actuator and one actuator similar for inlet and outlet valve is developed. Voltage-displacement experiments are carried out on the valve actuator and the pumping actuator. Further, the displacement of the slotted pumping diaphragm when assembled with pumping actuator is experimentally determined. Simulation and experimental results were compared, and the results obtained were in good agreement with each other.
本文对一种主动阀式压电液压泵的阀致动器和泵致动器进行了实验研究。针对泵动器和阀门动器设计了二次臂柔性放大压电作动器(QAFAPA)。利用MATLAB/Simulink软件对QAFAPA的电压位移特性进行了仿真。为了实现泵送动作,设计了以丙烯酸为材料的开槽泵送膜片,并利用ANSYS分析软件对其刚度进行了分析。制作了缝状抽气隔膜,并对其刚度进行了实验测定,结果与分析结果吻合较好。研制了一种用于进出口阀的泵送执行机构和一种类似的执行机构。对阀门执行器和泵送执行器进行了电压位移实验。此外,通过实验确定了与泵送执行器组合在一起时,槽式泵送隔膜的位移。仿真结果与实验结果进行了比较,结果吻合较好。
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引用次数: 2
TRANSIENT RESPONSE OF ROTOR SYSTEM UNDER DIFFERENT STARTUP SPEED PROFILES 不同启动转速工况下转子系统的瞬态响应
Q3 Engineering Pub Date : 2019-08-29 DOI: 10.26480/jmerd.05.2019.163.167
F. O. Hamdoon, H. Al-Bugharbee, A. S. Hameed
During startup process of rotating machinery and due to the rotor’s inherent unbalance, transient vibration is introduced as the machinery passes through critical speeds. In the present paper, time domain simulation is performed using ANSYS software to investigate the transient unbalance response of rotor – bearing system. The transient vibration response of the rotor system passing through the critical speeds is analysed under different startup speed profiles. Startup speed profile is represented by exponential formula with single parameter (δ) that indicates whether the startup speed is rapid or slow. The results show that for slow machine startup; the system will remain at the critical speeds for a long period allowing the vibration response to be increased. On the other hand, rapid machine startup passing through the critical speeds will reduce the vibration response. In addition, the numerical simulation results show that applying initial slow startup speed profile followed by instantaneous switch to rapid startup speed profile can reduce the vibration response significantly and more than for applying only rapid startup speed profile.
在旋转机械的启动过程中,由于转子本身的不平衡,当机械超过临界转速时,会产生瞬态振动。本文利用ANSYS软件对转子-轴承系统的瞬态不平衡响应进行了时域仿真研究。分析了不同启动转速工况下转子系统过临界转速时的瞬态振动响应。启动速度曲线用指数公式表示,单参数δ表示启动速度是快还是慢。结果表明,对于慢速机器启动;系统将长时间保持在临界速度,从而提高振动响应。另一方面,通过临界转速的机器快速启动将减少振动响应。此外,数值模拟结果表明,采用初始慢速启动后立即切换到快速启动时,比只采用快速启动时更能显著降低振动响应。
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引用次数: 0
ADVANCED TECHNOLOGY SOLUTIONS FOR TREATMENT AND CONTROL NOXIOUS EMISSION OF LARGE MARINE DIESEL ENGINES: A BRIEF REVIEW 大型船用柴油机有害排放处理与控制的先进技术解决方案综述
Q3 Engineering Pub Date : 2019-08-29 DOI: 10.26480/jmerd.05.2019.21.27
V. Pham
Large marine diesel engines use low-quality fuel, significant sulfur content, when conducting combustion with air in the combustion chamber will emit different combustion products. The main components of air pollution in diesel exhaust include NOx, SOx, CO, HC, and PM. The amount of NOx, CO, SOx, and HC in the emission from the internal combustion engine up to 50%. These pollutants directly affect human health and the environment. The World Maritime Organization (IMO) has introduced the mandatory standards in Annex VI of MARPOL 73/78, to regulate the standard of toxic substances in diesel emissions. Many technology solutions are being applied by Man B&W, Wartsila, Mitsubishi, Yanmar, Weichai, MTU, Carterpillar ... to treat and control toxic gases from marine diesel engines. The article provides an overview of environmental pollution caused by NOx, SOx and HC in exhaust emissions from marine diesel engines, and also provides advanced technology solutions by significant engine manufacturers in the world that have used to minimize noxious emissions of marine diesel engines. Moreover, the author provides and evaluates the solutions applied to Vietnam's inland waterway fleet to enhance the control of toxic emissions, ensuring the mandatory standards in Annex VI of the MARPOL Convention.
大型船用柴油机使用劣质燃料,含硫量显著,在燃烧室与空气进行燃烧时会排放出不同的燃烧产物。柴油尾气中大气污染的主要成分有NOx、SOx、CO、HC和PM。内燃机排放的NOx、CO、SOx、HC含量高达50%。这些污染物直接影响人类健康和环境。世界海事组织(IMO)在《73/78防污公约》附件VI中引入了强制性标准,以规范柴油排放中的有毒物质标准。Man B&W、瓦锡兰、三菱、洋马、潍柴、MTU、卡特彼勒等公司正在应用许多技术解决方案。处理及控制船用柴油机排放的有毒气体。本文概述了船用柴油机废气中NOx、SOx和HC对环境的污染,并提供了世界上主要发动机制造商用于减少船用柴油机有害排放的先进技术解决方案。此外,作者提供并评估了适用于越南内河船队的解决方案,以加强对有毒物质排放的控制,确保MARPOL公约附件六的强制性标准。
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引用次数: 15
A MINI REVIEW ON THE ENGINE DEPOSITS AND ITS EFFECT ON HEAT TRANSFER 简要回顾了发动机沉积物及其对传热的影响
Q3 Engineering Pub Date : 2019-08-29 DOI: 10.26480/jmerd.05.2019.158.162
Thanh H. Truong, V. V. Le
Deposit, which is found in the combustion chamber of the internal combustion engines after operating hundred hours, causes many various issues such as reduce in the engine power and performance, reduce in ability of heat transfer, reduce in conduction rate but increase in toxic emissions content. Deposits accumulating in the end gas areas, on exhaust valves, and in cylinders with high oil consumption can be distinguished by comparison of H/C atom ratios, carbon content and inorganic compound content. Differences in deposit composition can be observed between engine families and between driving cycles with the same engine family. Besides, deposit also causes the jam between the motive mechanical parts in engine combustion chamber, even cause the abnormal combustion. The study of deposit formation and structure is necessary in order to find out the method aiming for overcoming the negative influence on the engines. The paper presents a review of deposit, the deposit formation and structure are mentioned by many researches and aggregated in this work. Findings of paper not only enrich the knowledge about the engine deposit but also are potential to carry out an experimental set up in order to estimate, calculate the ability of forming the deposit on a same condition as in the engine combustion chamber.
积垢是内燃机运行百小时后在燃烧室中发现的积垢,它会引起发动机功率和性能下降、传热能力下降、传导率降低而有毒排放物含量增加等诸多问题。通过H/C原子比、碳含量和无机化合物含量的比较,可以区分最终气区、排气阀上和高油耗气缸内的沉积物。在不同的发动机系列之间以及使用同一发动机系列的不同驾驶循环之间,可以观察到沉积物成分的差异。此外,沉积物还会造成发动机燃烧室内动力机械部件之间的堵塞,甚至引起异常燃烧。为了找到克服对发动机不利影响的方法,有必要对沉积物的形成和构造进行研究。本文对矿床进行了综述,并对矿床的形成和构造进行了综述。本文的研究结果不仅丰富了人们对发动机沉积的认识,而且为在与发动机燃烧室相同的条件下估计、计算沉积的形成能力提供了实验装置。
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引用次数: 1
SOLUTIONS FOR THE UNSTABLE WORKING OF A TURBOCHARGER IN MARINE DIESEL ENGINES 船用柴油机涡轮增压器工作不稳定的解决方法
Q3 Engineering Pub Date : 2019-08-29 DOI: 10.26480/jmerd.05.2019.42.45
V. V. Le, Thanh H. Truong
We know the development trend of industries in general and the shipbuilding industry, in particular, is the increase in energy efficiency to contribute to global emissions reduction, especially CO2 emissions. It is not difficult to realize that gas turbines utilize exhaust gas energy to increase the intake air pressure. Exhaust gas turbines are convenient enough to complete the shipbuilding industry in line with the norms of the world maritime organization, including EEDI (energy efficiency design index) and SEEMP (ship energy efficiency management plan). Thus, satisfying IMO's EEDI and SEEMP criteria under MARPOL Annex VI, the completion of the design and exploitation of turbocharged exhaust turbines should be a top priority. Exhaust gas turbines increase the intake air pressure to improve the performance of diesel engines, so it is almost present on most diesel engines. Mastering the structure and working principles to improve the efficiency of turbines continuously is an urgent requirement. Besides, it is necessary to follow the manufacturer's instructions and research to effectively exploit turbines that will contribute to increasing economic efficiency and contributing to reducing environmental pollution emissions. The article focuses on analyzing measures to overcome the causes of working instability of the main diesel engine's exhaust gas turbine, which will contribute a small part in completing exhaust gas turbines. Based on mastering the knowledge of exhaust gas turbine, we can choose the turbine layout to utilize exhaust gas heat suitable for diesel engines. Moreover, mastering the factors that affect the working of turbines and compressors, thereby improving the quality of turbine extraction and maintenance to ensure they always work in the best conditions.
我们知道,整个工业特别是造船业的发展趋势是提高能源效率,为全球减排做出贡献,特别是二氧化碳的排放。不难认识到,燃气轮机利用废气能量来增加进气压力。废气涡轮足够方便,可以完成符合世界海事组织规范的造船业,包括EEDI(能效设计指数)和SEEMP(船舶能效管理计划)。因此,在MARPOL附则VI下,满足IMO的EEDI和SEEMP标准,完成涡轮增压排气涡轮机的设计和开发应该是重中之重。废气涡轮通过增加进气压力来提高柴油机的性能,因此它几乎存在于大多数柴油机上。掌握汽轮机的结构和工作原理,不断提高汽轮机的效率是一项迫切的要求。此外,有必要按照制造商的指示和研究,有效地开发涡轮机,这将有助于提高经济效率,有助于减少环境污染排放。本文着重分析了克服主柴油机排气轮机工作不稳定原因的措施,对完善排气轮机工作有一定的贡献。在掌握废气轮机相关知识的基础上,选择适合柴油机利用废气热的涡轮布置方式。掌握影响汽轮机和压气机工作的因素,从而提高汽轮机的抽运和维修质量,确保汽轮机始终处于最佳工作状态。
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引用次数: 0
REDUCTION OF PRODUCTION CYCLE TIME OF WIND TURBINE BLADES 缩短风机叶片的生产周期
Q3 Engineering Pub Date : 2019-08-29 DOI: 10.26480/jmerd.05.2019.97.100
S. Karinka, Aniketan Bekal, Rakesh ., S. Acharya
For any manufacturing industry, cycle time optimization is very important in order to maximize the production capacity with the effective use of time. The objective of this project is to calculate and analyze cycle time of main moulding process of wind turbine blade of 50 meters and above length. The time analysis was made by noting down start and end time of each event in moulding process. The time analysis data, which was taken, was transferred to excel sheets and Gap analysis and Pareto charts were drawn. Based on the data gathered, delay time was analyzed for each event in the process and also the key factors which caused the delay was found. The result obtained from the chart can be used to reduce the key factors which caused the delay in the production time. From the data collected and analyzed, it can be concluded that the major delay reasons in the main moulding process is due to layer missing from MPRP (Material preparation), repairs, x-shell induced delay. Humidity is also found to be a major contributor to delay in monsoon.
对于任何制造行业来说,为了有效利用时间最大化生产能力,周期时间优化都是非常重要的。本项目的目的是对50米及以上长度的风力机叶片主要成型工艺的周期时间进行计算和分析。通过记录成型过程中各事件的开始和结束时间,进行时间分析。将所采集的时间分析数据转换为excel表格,绘制Gap分析和Pareto图。根据收集到的数据,分析了过程中每个事件的延迟时间,并找出了导致延迟的关键因素。从图表中得到的结果可以用来减少导致生产时间延迟的关键因素。从收集和分析的数据可以得出结论,主要成型过程中的主要延迟原因是由于MPRP(材料制备),修理,x壳引起的延迟。湿度也被发现是季风延迟的主要因素。
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引用次数: 1
CLOSED-LOOP COMBUSTION CONTROL IN PPCI ENGINE ppci发动机的闭环燃烧控制
Q3 Engineering Pub Date : 2019-08-29 DOI: 10.26480/jmerd.05.2019.70.73
Dao Nam Cao
Low-temperature combustion (LTC) is a method which describes extremely low NOx and soot concentrations in an internal combustion engine. Absolutely, the element that mainly affects to mixture fuel-air premixed and combustion in PPCI engines is chemical kinetics. In PPCI combustion, the pressure, and temperature of the mixture inside the cylinder influence the duration of combustion. This study describes closed-loop combustion control in PPCI engines. Initially, control variables are necessary for this method. Secondly, it considers the combustion feedback sensors and control drives burn. The final section presents the PPCI closed-loop combustion control method.
低温燃烧(LTC)是一种描述内燃机中极低的氮氧化物和烟尘浓度的方法。在PPCI发动机中,影响混合气预混和燃烧的主要因素是化学动力学。在PPCI燃烧中,气缸内混合气的压力和温度影响燃烧的持续时间。本研究描述了PPCI发动机的闭环燃烧控制。最初,这个方法需要控制变量。其次,考虑了燃烧反馈传感器和燃烧控制驱动。最后介绍了PPCI闭环燃烧控制方法。
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引用次数: 0
FLEXURAL AND QUASI-STATIC COMPRESSIVE BEHAVIOR OF INJECTION-MOLDED WALNUT SHELL (WS)/HDPE COMPOSITES 注射成型核桃壳/高密度聚乙烯复合材料的弯曲和准静态压缩性能
Q3 Engineering Pub Date : 2019-08-29 DOI: 10.26480/jmerd.05.2019.93.96
Suprit Malagi, Rajesh Anawal, S. V. Gorabal, M. Doddamani
The present study focuses on flexural and quasi-static compression behavior of high-density polyethylene (HDPE)/walnut shell (WS) composites. Flexural and quasi-static compression specimens by 20, 40 and 60 wt. % of WS are synthesized by polymer injection (PI) molding. The flexural modulus and strength are observed to increase with increase in the wt.% of WS. Compared to pure HDPE, the flexural modulus and strength increased in the range of 205-403% and 49-58% respectively. Further quasi-static compression tests are carried at 0.001, 0.01, 0.1 s-1 strain rates. Compressive modulus of HDPE/WS specimens is lower as compared to pure HDPE samples for all the strain rates. Compressive yield strength of HDPE/WS specimens shows increasing trend with increase in the strain rates. Scanning electron microscopy (SEM) is employed to study the fractography of the samples.
本文主要研究了高密度聚乙烯(HDPE)/核桃壳(WS)复合材料的弯曲和准静态压缩性能。通过聚合物注射(PI)成型,合成了20%、40%和60% wt. % WS的弯曲和准静态压缩试样。试件的抗弯模量和强度随wt %的增加而增加。与纯HDPE相比,其抗弯模量和强度分别提高了205 ~ 403%和49 ~ 58%。进一步在0.001、0.01、0.1 s-1应变速率下进行准静态压缩试验。在所有应变速率下,HDPE/WS试样的压缩模量都低于纯HDPE试样。随着应变速率的增加,HDPE/WS试样的抗压屈服强度呈增加趋势。采用扫描电子显微镜(SEM)对试样的断口形貌进行了研究。
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引用次数: 0
APPLICATION OF CFD FOR CALCULATION AND SIMULATION OF ANCHOR-CABLE TENSIONS IN MOORING SHIP CFD在系泊船舶锚索张力计算与模拟中的应用
Q3 Engineering Pub Date : 2019-08-29 DOI: 10.26480/jmerd.05.2019.182.186
Nguyen Dang Khoa Pham, X. Nguyen
Computational Fluid Dynamics was applied to early hydrodynamics research, and the name CFD originated here. CFD has been developed, applied, and highly effective in the fields of fluid mechanics and deformation and elastic environments. CFDs are widely applied in advanced sciences and high technology as well as maritime sciences. In recent years, many scientists have effectively exploited and applied CFD and numerical methods for calculating and simulating the hydrodynamics of ocean current on ships. Simulating studies on the effect of ocean current on the tension of anchor-cable by CFD are becoming more and more popular. In this paper, from the theoretical basis related to the tension problem of mooring cables, the authors have proposed a simulation model that applies CFD to research and develop simulation model and calculate tension of cables in mooring ship. The goal of this study is to build a simulation model that is closest to reality so that we can study assumptions of different situations. Also, the achieved results will be the basis for proposing warnings to minimize marine accidents at the mooring area at the ports in Vung Tau, especially for tanker fleets. The authors have developed general implementation procedures, and specific calculations for several different input cases on a ship hull based on data of wind and flow characteristics at Vung Tau anchorage area, namely the oil tanker M/T AULAC JUPITER of Au Lac Joint Stock Company.
计算流体动力学(Computational Fluid Dynamics)被应用于早期的流体力学研究,CFD这个名称也由此产生。CFD已经在流体力学、变形和弹性环境等领域得到了发展和应用,并且非常有效。差价合约广泛应用于先进科学、高科技和海事科学。近年来,许多科学家已经有效地开发和应用CFD和数值方法来计算和模拟船舶上的洋流流体力学。利用CFD模拟研究海流对锚索张力的影响越来越受到人们的重视。本文从系泊缆索张力问题的相关理论基础出发,提出了一种利用CFD技术研究开发仿真模型并计算系泊船舶缆索张力的仿真模型。本研究的目的是建立一个最接近现实的模拟模型,以便我们可以研究不同情况下的假设。此外,取得的结果将作为建议警告的基础,以尽量减少在昂头港口系泊区发生的海上事故,特别是对油船船队。作者根据澳乐股份有限公司的油船“M/T AULAC JUPITER”在头头锚地的风和流特征数据,制定了一般实施程序,并对船体上的几种不同输入情况进行了具体计算。
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引用次数: 7
AN OVERVIEW STUDY ON THE LASER TECHNOLOGY AND APPLICATIONS IN THE MECHANICAL AND MACHINE MANUFACTURING INDUSTRY 综述了激光技术及其在机械制造业中的应用
Q3 Engineering Pub Date : 2019-08-29 DOI: 10.26480/jmerd.05.2019.16.20
M. Chau
Laser is considered one of the most influential inventions in the twentieth century and laser technology has been contributing in many areas of life. Today, in any field of manufacturing, laser technology also presents value and brings a range of specific benefits to the field such as machine manufacturing and mechanical tools. Thanks to the cutting edge cleaning ability, delicate welding lines, strong etching strokes, high power operation, accurate distance measurement capability, laser technology has gradually conquered and dominated the mechanical market, especially in the field of material handling, metal parts. Using lasers to cut metal creates highly detailed and continuous details, lines, shapes, patterns ... that open new avenues for the mechanical and machine-building industry. Using laser engraving machines, it will process complex and sophisticated details, saving time and manpower costs. High processing speed, smooth cutting surface and easy programming are the advantages that laser cutting technology offers to this industry. Lasers can be cut on different sheet metal or tubular surfaces at extremely fast speeds on tools, machine parts and even small-sized cutting workpieces. This paper will present an overview of laser technology and its common applications in the mechanical and machine-building industry. The analysis and evaluation in this paper will provide an update on the level of development of laser technology in the current industry age 4.0. In addition, it is a common picture and achievements of the machine manufacturing industry achieved with the support of "Light Amplification by Stimulated Emission of Radiation".
激光被认为是20世纪最具影响力的发明之一,激光技术已经在生活的许多领域做出了贡献。今天,在任何制造领域,激光技术也呈现出价值,并为机器制造和机械工具等领域带来一系列具体的好处。由于激光技术具有尖端清洁能力、焊接线条细腻、强蚀刻笔划、高功率操作、精确的距离测量能力,激光技术逐渐征服并主导了机械市场,特别是在物料搬运、金属零件等领域。使用激光切割金属创建非常详细和连续的细节,线条,形状,图案…这为机械和机器制造工业开辟了新的道路。使用激光雕刻机,它将处理复杂和精密的细节,节省时间和人力成本。加工速度快、切割表面光滑、易于编程是激光切割技术为该行业提供的优势。激光可以在工具、机器零件甚至小尺寸切割工件上以极快的速度切割不同的金属板或管状表面。本文将介绍激光技术及其在机械和机械制造工业中的常见应用。本文的分析和评价将为当前工业4.0时代激光技术的发展水平提供一个更新。此外,这是机械制造业在“受激辐射放大光”的支持下所取得的共同图景和成就。
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引用次数: 12
期刊
Journal of Mechanical Engineering Research and Developments
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