The machining of high-performance, difficult-to-cut materials poses a critical challenge in advanced manufacturing. While laser-assisted machining (LAM) has emerged as a viable solution, its effectiveness is often compromised in practice by insufficient synchronization between laser heating and cutting operations, leading to processing defects. To address this limitation, this study develops an intelligent collaborative LAM system based on digital twin technology. By integrating Unity3D with deep learning techniques, a systematic architecture suitable for laser-thermal-assisted machining is constructed. A dynamic multi-physics field coupling model is established to achieve real-time control of laser incidence posture along with simultaneous monitoring and prediction of the temperature distribution in the machining region. This integrated system exhibits enhanced laser positioning agility, reduced thermal fluctuations, improved laser energy utilization efficiency, and consistent processing quality. Experimental validation conducted on forged superalloy Inconel 718 and SiCp/Al composites demonstrates remarkable improvements in both surface integrity and dimensional accuracy. Moreover, machine learning-based reliability assessment reliability assessment confirms only minor deviations in experimental outcomes, thereby providing a robust intelligent process assurance mechanism for machining difficult-to-process components such as aero-engine blades.
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