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Mathematical Model of Prediction of Nitrogen Pickup in Nitriding Process of Low Carbon Ferromanganese 低碳锰铁渗氮过程吸氮量预测的数学模型
Pub Date : 2014-07-17 DOI: 10.1155/2014/793508
S. Ghali
Low carbon ferromanganese was nitrided through gas-solid reaction. The nitriding process has been carried out on lab scale at temperature range 800°C–950°C at different nitrogen pressures. Temperature, time, and partial nitrogen pressure of nitriding process of fine low carbon ferromanganese were investigated. Nitrogen content, in weight percent, was more than 9%. MATLAB software was used to derive mathematical model to predict nitrogen content as a function of temperature and nitrogen pressure. According to derived model, nitrogen content can be calculated by the following equation: , where, T is nitriding temperature in K and P is nitrogen pressure in bar. The experimental results are in good agreement with the predicted results. The results showed that nitrogen content, at steady state, is mainly depending on temperature and pressure of nitriding process. MATLAB is a good tool to make precision mathematical model.
采用气固反应对低碳锰铁进行氮化。在不同的氮气压力下,在800°C - 950°C的温度范围内进行了氮化过程。研究了细粒低碳锰铁氮化工艺的温度、时间和分氮压。含氮量(以重量百分比计)大于9%。利用MATLAB软件推导出氮含量随温度和氮压变化的数学模型。根据导出的模型,氮含量可由下式计算:,其中,T为氮化温度,单位为K, P为氮压力,单位为bar。实验结果与预测结果吻合较好。结果表明,在稳态下,氮含量主要取决于渗氮过程的温度和压力。MATLAB是一个制作精密数学模型的好工具。
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引用次数: 3
Microstructure and Microhardness Evolutions of High Fe Containing Near-Eutectic Al-Si Rapidly Solidified Alloy 高铁近共晶Al-Si快速凝固合金组织与显微硬度演变
Pub Date : 2014-05-25 DOI: 10.1155/2014/587265
E. M. Ahmed, M. Ebrahim
Al-11 wt.% Si-11 wt.% Fe (11.29 at.% Si-5.6 at.% Fe) melt was rapidly solidified into ribbons and characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS), and microhardness technique. The Rietveld X-ray diffraction analysis was applied successfully to analyze microstructure and phase precipitations. On the basis of the aluminum peak shifts measured in the XRD scans, a solid solubility extension value of 1 at.% Si in -Al was determined. SEM investigations confirmed presence of a spherical shape -phase particles in addition to needle and spherical shape -phase particles with contents of 1.1 wt.% and 10.1 wt.% as deduced by XRD analysis. During prolonged annealing process at 350°C/25 h, -phase disappeared, -phase content increased to 30 wt.%, and Si presence becomes more evident as deduced by XRD analysis. EDS analysis confirmed that these particles observed in the as-melt spun alloy are of lower Fe content comparing to those usually observed in the as-cast counter-part alloy. Besides, the length distribution of needle shape -particles has been shortened to be diverse from 1 to 5 μm. The as-melt spun ribbons exhibited enhancement of hardness to 277 HV and further increased during heat treatment (150°C/12 h) to 450 HV. This improvement of microstructure and hardness are the influence of microstructural refinement and modification obtained during the rapid solidification process.
Al-11 wt.% Si-11 wt.% Fe (11.29 at。% Si-5.6 at。采用x射线衍射(XRD)、扫描电镜(SEM)、能谱分析(EDS)和显微硬度技术对熔体进行了表征。采用Rietveld x射线衍射分析成功地分析了显微组织和相析出。根据XRD扫描测得的铝的峰移,其固溶度延伸值为1 at。测定了-Al中Si的含量。扫描电镜研究证实,除了针状相颗粒和球形相颗粒外,还存在球形相颗粒,含量为1.1 wt。%和10.1 wt。%,由XRD分析得出。在350℃/25 h下延长退火过程,-相消失,-相含量增加至30 wt。%, XRD分析表明,Si的存在更加明显。EDS分析证实,在熔融态纺丝合金中观察到的这些颗粒的铁含量比在铸态合金中观察到的铁含量低。针状颗粒的长度分布也有所缩短,从1 ~ 5 μm不等。熔融态纺丝带的硬度提高到277 HV,在热处理(150℃/12 h)时硬度进一步提高到450 HV。这种显微组织和硬度的提高是在快速凝固过程中得到的显微组织细化和变质的影响。
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引用次数: 2
Some Thiophene Derivatives as Corrosion Inhibitors for Carbon Steel in Hydrochloric Acid 某些噻吩衍生物作为碳钢在盐酸中的缓蚀剂
Pub Date : 2014-05-07 DOI: 10.1155/2014/472040
A. Fouda, A. Attia, A. Negm
Corrosion inhibitive performance of some thiophene derivatives during the acidic corrosion of carbon steel surface in 1 M HCl was investigated by chemical technique (weight loss) and electrochemical techniques (potentiodynamic polarization, electrochemical frequency modulation, and electrochemical impedance spectroscopy). The effect of temperature on the corrosion rate was investigated by the weight loss method, and some thermodynamic parameters for corrosion and adsorption processes were determined and discussed. The results show that the inhibition efficiency increased with the increase in inhibitor concentration and temperature. The adsorption of thiophene derivatives on the carbon steel surface obeys Langmuir adsorption isotherm. The obtained results indicated that the investigated compounds are chemically adsorbed on the steel surface. Potentiodynamic polarization studies showed that these compounds are mixed-type inhibitors and the results obtained from the techniques are in good agreement.
采用化学技术(失重法)和电化学技术(动电位极化法、电化学调频法和电化学阻抗谱法)研究了噻吩衍生物在碳钢表面1 M HCl酸性腐蚀中的缓蚀性能。采用失重法研究了温度对腐蚀速率的影响,并对腐蚀和吸附过程的热力学参数进行了确定和讨论。结果表明,缓蚀剂的缓蚀效率随缓蚀剂浓度和温度的增加而增加。噻吩衍生物在碳钢表面的吸附遵循Langmuir吸附等温线。结果表明,所研究的化合物在钢表面有化学吸附。动电位极化研究表明,这些化合物为混合型抑制剂,所得结果吻合较好。
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引用次数: 13
Heat Treatment in High Chromium White Cast Iron Ti Alloy 高铬白口铸铁钛合金的热处理
Pub Date : 2014-04-29 DOI: 10.1155/2014/856408
K. Ibrahim, M. Ibrahim
The influence of heat treatment on microstructure and mechanical properties of high chromium white cast iron alloyed with titanium was investigated. The austenitizing temperatures of 980°C and 1150°C for 1 hour each followed by tempering at 260°C for 2 hours have been performed and the effect of these treatments on wear resistance/impact toughness combination is reported. The microstructure of irons austenitized at 1150°C showed a fine precipitate of secondary carbides (M6C23) in a matrix of eutectic austenite and eutectic carbides (M7C3). At 980°C, the structure consisted of spheroidal martensite matrix, small amounts of fine secondary carbides, and eutectic carbides. Titanium carbides (TiC) particles with cuboidal morphology were uniformly distributed in both matrices. Irons austenitized at 980°C showed relatively higher tensile strength compared to those austenitized at 1150°C, while the latter showed higher impact toughness. For both cases, optimum tensile strength was reported for the irons alloyed with 1.31% Ti, whereas maximum impact toughness was obtained for the irons without Ti-addition. Higher wear resistance was obtained for the samples austenitized at 980°C compared to the irons treated at 1150°C. For both treatments, optimum wear resistance was obtained with 1.3% Ti.
研究了热处理对钛合金高铬白口铸铁组织和力学性能的影响。分别在980℃和1150℃奥氏体化1小时,然后在260℃回火2小时,并报道了这些处理对耐磨性/冲击韧性组合的影响。1150℃奥氏体化铁的显微组织表现为在共晶奥氏体和共晶碳化物(M7C3)基体中有细小的次生碳化物(M6C23)析出。在980℃时,组织由球状马氏体基体、少量细小次生碳化物和共晶碳化物组成。两种基体中均均匀分布着立方形态的碳化钛颗粒。980℃奥氏体化铁的抗拉强度高于1150℃奥氏体化铁,而1150℃奥氏体化铁的冲击韧性更高。在这两种情况下,含钛量为1.31%的铁具有最佳的抗拉强度,而未添加钛的铁具有最大的冲击韧性。与在1150℃处理的铁相比,在980℃奥氏体化的样品具有更高的耐磨性。两种处理的最佳耐磨性均为1.3% Ti。
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引用次数: 21
Influence of the Rate and Degree of Deformation on the Texture, Structure and Mechanical Properties of Steel 变形速率和变形程度对钢织构、组织和力学性能的影响
Pub Date : 2014-03-24 DOI: 10.1155/2014/397279
V. Usov, N. Shkatulyak, A. Bryukhanov, D. Fasmann
The tests of uniaxial tensile by 10, 20, and 30% at strain rates of 0.1, 1, 60, 120, and 300 mm/min in rolling direction and transverse direction of recrystallized cold-rolled low-carbon steel sheets were carried out. The effect of rate and degree of deformation on the texture, structure, and mechanical properties were studied. The texture transformations and the growth of the anisotropy of mechanical properties with increasing strain rate up to 120 mm/min are explained by the effect of crystallographic intragranular slip and twinning of deformation mechanism. The further increase of deformation rate leads to texture scattering and decreasing of properties anisotropy, which are bound to the difficulty of intragranular sliding and activation of grain boundary sliding.
在轧制方向和横向应变速率分别为0.1、1、60、120和300 mm/min的条件下,对再结晶冷轧低碳钢薄板进行了10、20和30%的单轴拉伸试验。研究了变形速率和变形程度对织构、组织和力学性能的影响。当应变速率增加到120 mm/min时,织构转变和力学性能各向异性的增长可以用晶内滑移和变形机制的孪晶效应来解释。变形速率的进一步增大导致织构散射和性能各向异性的降低,这与晶内滑动的困难和晶界滑动的激活有关。
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引用次数: 2
Experimental Study of the Al-Mg-Sr Phase Diagram at 400°C 400℃Al-Mg-Sr相图的实验研究
Pub Date : 2014-03-18 DOI: 10.1155/2014/690623
D. Kevorkov, M. Medraj, M. Aljarrah, Jian Li, E. Essadiqi, P. Chartrand, C. Fuerst
The Al-Mg-Sr system is experimentally studied at 400°C using EPMA and XRD techniques. It was determined that the intermetallic phases in the Al-Mg-Sr system have a tendency to form extended substitutional solid solutions. Two ternary phases were found in this system. Solubility limits of binary and ternary phases were determined and the phase equilibria among phases were established. The isothermal section of the Al-Mg-Sr system at 400°C has been constructed using results of the phase analysis and experimental literature data.
利用EPMA和XRD技术对Al-Mg-Sr体系在400℃下进行了实验研究。结果表明,Al-Mg-Sr体系中的金属间相有形成扩展取代固溶体的倾向。在该体系中发现了两个三元相。确定了二相和三元相的溶解度界限,建立了相间的相平衡。利用相分析结果和实验文献数据,建立了Al-Mg-Sr体系在400℃时的等温截面。
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引用次数: 3
Progress in Wettability Study of Reactive Systems 反应体系润湿性研究进展
Pub Date : 2014-03-12 DOI: 10.1155/2014/387046
Bolarinwa Komolafe, M. Medraj
A review of various factors affecting wetting and spreading has been presented. Various methods for wettability studies and critical issues concerning contact angle measurement are discussed. Reactive wetting has been given a special attention in the paper and recent developments in this area are summarized and discussed. Although advanced understanding of nonreactive wetting is currently available in the literature, complete understanding of reactive wetting is still lacking due to the complexity of the phenomenon. To date, there is no single model that is generally applicable to all reactive wetting systems. Reaction between the liquid drop and substrate can take the form of dissolution, intermetallic formation, or combination of both processes. Factors affecting wettability have been summarized and discussed as well as the major available techniques to investigate wetting behaviour.
本文综述了影响润湿扩散的各种因素。讨论了润湿性研究的各种方法和接触角测量的关键问题。本文特别关注了反应性润湿,并对这一领域的最新进展进行了总结和讨论。虽然目前文献中对非反应性润湿有了深入的了解,但由于现象的复杂性,对反应性润湿的全面了解仍然缺乏。迄今为止,还没有一个单一的模型普遍适用于所有反应性润湿系统。液滴和底物之间的反应可以采取溶解、金属间形成或两者结合的形式。本文总结和讨论了影响润湿性的因素以及研究润湿性的主要可用技术。
{"title":"Progress in Wettability Study of Reactive Systems","authors":"Bolarinwa Komolafe, M. Medraj","doi":"10.1155/2014/387046","DOIUrl":"https://doi.org/10.1155/2014/387046","url":null,"abstract":"A review of various factors affecting wetting and spreading has been presented. Various methods for wettability studies and critical issues concerning contact angle measurement are discussed. Reactive wetting has been given a special attention in the paper and recent developments in this area are summarized and discussed. Although advanced understanding of nonreactive wetting is currently available in the literature, complete understanding of reactive wetting is still lacking due to the complexity of the phenomenon. To date, there is no single model that is generally applicable to all reactive wetting systems. Reaction between the liquid drop and substrate can take the form of dissolution, intermetallic formation, or combination of both processes. Factors affecting wettability have been summarized and discussed as well as the major available techniques to investigate wetting behaviour.","PeriodicalId":16342,"journal":{"name":"Journal of Metallurgy","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2014-03-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"87904978","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 13
Characteristics of Anodized Layer in Investment Cast Ni50Ti50 Shape Memory Alloy 熔模铸造Ni50Ti50形状记忆合金阳极氧化层的特性
Pub Date : 2014-02-25 DOI: 10.1155/2014/346328
S. El-Hadad, K. Ibrahim, L. Wagner
NiTi shape memory alloys are promising implant materials due to their shape memory effect and super elasticity. In the current study, some Ni50Ti50 (mass %) SMAs samples were prepared by investment casting. These samples were then anodized and thermally treated to improve the surface properties. A fully saturated oxide layer was obtained. The structure and hardness properties of the anodized surfaces were then investigated. A hard porous layer with no free Ni atoms could be obtained which can be used as prebiomimetic surface for biological application.
镍钛形状记忆合金具有良好的形状记忆效果和超强的弹性,是一种很有前途的植入材料。本研究采用熔模铸造法制备了Ni50Ti50(质量%)sma样品。然后对这些样品进行阳极氧化和热处理以改善表面性能。得到了完全饱和的氧化层。研究了阳极氧化表面的结构和硬度。制备了一种不含游离镍原子的硬孔层,可作为生物仿生前表面。
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引用次数: 6
Microstructural Characterization and Corrosion Behavior of Electroless Ni-Zn-P Thin Films 化学镀Ni-Zn-P薄膜的微观结构表征及腐蚀行为
Pub Date : 2014-01-27 DOI: 10.1155/2014/827393
I. Constantin
Ternary Ni-Zn-P alloy thin films were electrolessly deposited on a carbon steel substrate from sulphate alkaline baths. The effect of deposition bath composition and process duration on the physical-chemical and corrosion characteristics of the obtained thin films was investigated. The thin films were characterized by EDAX analysis techniques and scanning electronic microscopy. Corrosion tests were performed in 3.5% sodium chloride solution and the corrosion current values were determined to be 4–12 μA, comparative to 15 μA for the uncoated steel sample.
采用硫酸碱性镀液在碳钢基体上化学沉积镍锌磷合金三元薄膜。研究了镀液组成和工艺时间对所制备薄膜的理化特性和腐蚀特性的影响。利用EDAX分析技术和扫描电镜对薄膜进行了表征。在3.5%氯化钠溶液中进行腐蚀试验,测定腐蚀电流为4 ~ 12 μA,而未涂层钢样品的腐蚀电流为15 μA。
{"title":"Microstructural Characterization and Corrosion Behavior of Electroless Ni-Zn-P Thin Films","authors":"I. Constantin","doi":"10.1155/2014/827393","DOIUrl":"https://doi.org/10.1155/2014/827393","url":null,"abstract":"Ternary Ni-Zn-P alloy thin films were electrolessly deposited on a carbon steel substrate from sulphate alkaline baths. The effect of deposition bath composition and process duration on the physical-chemical and corrosion characteristics of the obtained thin films was investigated. The thin films were characterized by EDAX analysis techniques and scanning electronic microscopy. Corrosion tests were performed in 3.5% sodium chloride solution and the corrosion current values were determined to be 4–12 μA, comparative to 15 μA for the uncoated steel sample.","PeriodicalId":16342,"journal":{"name":"Journal of Metallurgy","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2014-01-27","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"82643899","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 13
Experimental Study of the Interaction between Recrystallization and Precipitation Processes of an AA8011 Commercial Alloy AA8011工业合金再结晶与析出过程相互作用的实验研究
Pub Date : 2014-01-22 DOI: 10.1155/2014/345945
N. Luiggi, M. Valera, J. P. Rodríguez, J. Prin
Phase changes in a commercial AA8011 alloy from different initial microstructure conditions were studied using thermoelectric power (), differential scanning calorimetry (DSC), and transmission electron microscopy (TEM) techniques with the purpose of obtaining evidence of the interaction between recovery-precipitation and recrystallization-precipitation processes occurring during nonisothermal heating at different rates. Thermoelectric power and its thermal derivative reflect this evidence by a displacement of the characteristic precipitation peaks, the recovery and recrystallization contributions remaining masked by the strong incidence of the iron precipitation on that property, while DSC measurements detect the emergence of new peaks not observed on thermograms of homogenized samples. An exhaustive study of these peaks permits direct differentiation between precipitation and recovery-recrystallization contributions. TEM confirms the interaction between both processes by means of local observations.
利用热电功率()、差示扫描量热法(DSC)和透射电子显微镜(TEM)技术研究了不同初始微观结构条件下AA8011合金的相变化,目的是获得在不同速率的非等温加热过程中发生的恢复-析出和再结晶-析出过程相互作用的证据。热电功率及其热导数通过特征析出峰的位移反映了这一证据,恢复和再结晶的贡献仍然被铁析出的强烈发生率所掩盖,而DSC测量检测到在均质样品的热图上未观察到的新峰的出现。对这些峰的详尽研究可以直接区分沉淀和恢复-再结晶的贡献。TEM通过局部观测证实了这两个过程之间的相互作用。
{"title":"Experimental Study of the Interaction between Recrystallization and Precipitation Processes of an AA8011 Commercial Alloy","authors":"N. Luiggi, M. Valera, J. P. Rodríguez, J. Prin","doi":"10.1155/2014/345945","DOIUrl":"https://doi.org/10.1155/2014/345945","url":null,"abstract":"Phase changes in a commercial AA8011 alloy from different initial microstructure conditions were studied using thermoelectric power (), differential scanning calorimetry (DSC), and transmission electron microscopy (TEM) techniques with the purpose of obtaining evidence of the interaction between recovery-precipitation and recrystallization-precipitation processes occurring during nonisothermal heating at different rates. Thermoelectric power and its thermal derivative reflect this evidence by a displacement of the characteristic precipitation peaks, the recovery and recrystallization contributions remaining masked by the strong incidence of the iron precipitation on that property, while DSC measurements detect the emergence of new peaks not observed on thermograms of homogenized samples. An exhaustive study of these peaks permits direct differentiation between precipitation and recovery-recrystallization contributions. TEM confirms the interaction between both processes by means of local observations.","PeriodicalId":16342,"journal":{"name":"Journal of Metallurgy","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2014-01-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"80084217","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 7
期刊
Journal of Metallurgy
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