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Numerical analysis of two-layered isothermal calendering of viscoplastic and Newtonian fluids with different viscosity ratios 不同黏度比的粘塑性和牛顿流体双层等温压延的数值分析
IF 3.1 4区 材料科学 Q3 MATERIALS SCIENCE, COATINGS & FILMS Pub Date : 2022-07-01 DOI: 10.1177/87560879221093902
M. Ilyas, M. Zahid, M. Mushtaq
Co-extruded multi-layer plastic sheets and polymer structures formed by calendering process or by cold rolling are widely used in the packaging industry and thin-film transistor manufacturing. The different materials are extruded from separate extruders into the single sheet die which delivers a multi-layer sheet with uniform layer thickness at die exit. This multi-layer sheet is then stretched between counter-rotating rolls to obtain final uniform multi-layer sheet. There are many factors which can influence this process. In this article, calendering a single layer Newtonian or Non-Newtonian material has been extended to analyze a two-layer calendering process for an incompressible Viscoplastic and Newtonian fluids as upper and lower layers with different viscosity ratios. To simplify the equations of motion, the lubrication approximation theory is used. The expressions of non-dimensional pressure gradient, pressure and velocity distribution of both layers are obtained analytically by using proper no slip boundary conditions and dimensionless variables. The dimensionless detachment point is approximated by Regula-Falsi (false position) method. The important engineering factors including detachment point, calendered sheet thickness, roll separation force, power input by rolls, torque on each roll, and adiabatic temperature are all computed. In addition, how the viscosity ratios and viscoplastic casson parameter affect these factors have been investigated. Moreover all established results in literature for single layer calendering Newtonian fluids are also validated at casson parameter β tending towards infinity.
通过压延或冷轧工艺形成的共挤多层塑料片材和聚合物结构广泛应用于封装工业和薄膜晶体管制造。不同的材料从单独的挤出机挤出到单片模具中,在模具出口提供具有均匀层厚的多层板材。然后将多层薄板在反向旋转的辊子之间拉伸以获得最终均匀的多层薄板。有许多因素可以影响这一过程。本文将单层牛顿或非牛顿材料的压延扩展到不可压缩粘塑性和牛顿流体作为不同粘度比的上下两层压延过程。为了简化运动方程,采用了润滑近似理论。采用适当的无滑移边界条件和无因次变量,得到了两层的无因次压力梯度、压力和速度分布的解析表达式。采用正则-假位置法对无量纲分离点进行近似。计算了剥离点、压延薄板厚度、轧辊分离力、轧辊输入功率、各轧辊扭矩和绝热温度等重要工程因素。此外,还研究了粘度比和粘塑性卡松参数对这些因素的影响。此外,在卡森参数β趋于无穷时,所有已建立的单层压延牛顿流体的结果也得到了验证。
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引用次数: 0
Mechanical properties of thermoformed multilayer parts containing non thermoformable materials 含非热成型材料的热成型多层零件的机械性能
IF 3.1 4区 材料科学 Q3 MATERIALS SCIENCE, COATINGS & FILMS Pub Date : 2022-06-17 DOI: 10.1177/87560879221093977
Lisa-Maria Wittmann, D. Drummer
Different viscous materials were chosen to simulate the behavior of degraded materials in the thermoforming process and to demonstrate the potential of using multilayer sheets for thermoforming non thermoformable materials without losing final part performance. The mechanical properties of thermoformed multilayer sheets with 3, 22, and 50 melt flow index (MFI) polypropylenes (PP) were investigated. Therefore, a thermoformable material (MFI-3) and difficult/non thermoformable (MFI-22 and MFI-50) material was combined in the bilayer sheet. The extruded bilayer sheets had equal layer thicknesses (A/B 50%/50%) and unequal layer thicknesses (A/B 70%/30%), whereby B is always the material difficult to thermoform. As the non thermoformable material can lead to inhomogenity in the wall thickness and therefore can cause different part performance, the investigation focused on how the non thermoformable material influenced the mechanical performance of the final part. This labortory scale thermoformability investigation of the extruded PP sheets with different viscosities showed that the low viscous layer position has only a marginal influence on the general mechanical properties of the thermoformed parts. The mechanical properties can be predicted more precisely by the mechanical properties of the thermoformable material used than by the rule of mixtures. Whereas the Young’s modulus and yield stress change only negligibly, the elongation at break after thermoforming significantly increases with the stable component.
选择不同的粘性材料来模拟退化材料在热成型过程中的行为,并展示了在不损失最终零件性能的情况下使用多层板材热成型非热成型材料的潜力。研究了熔体流动指数(MFI)为3、22和50的聚丙烯(PP)热成型多层板的力学性能。因此,将热成型材料(MFI-3)和难/非热成型材料(MFI-22和MFI-50)结合在双层片材中。挤出的双层片材具有等层厚度(A/B 50%/50%)和不等层厚度(A/B 70%/30%),其中B总是难以热成型的材料。由于非热成型材料会导致壁厚的不均匀性,从而导致零件性能的不同,因此研究重点是非热成型材料如何影响最终零件的力学性能。对不同粘度的挤出PP板材进行了实验室规模的热成形性研究,结果表明,低粘层位置对热成形件的一般力学性能影响很小。用热成型材料的力学性能比用混合规律能更精确地预测材料的力学性能。而杨氏模量和屈服应力的变化可以忽略不计,热成形后的断裂伸长率随着稳定成分的增加而显著增加。
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引用次数: 0
Blocking: Mowing the grass in your experimental backyard 阻碍:在你的实验后院割草
IF 3.1 4区 材料科学 Q3 MATERIALS SCIENCE, COATINGS & FILMS Pub Date : 2022-06-16 DOI: 10.1177/87560879221109861
Shari Kraber
One challenge of running experiments is controlling the variation from process, sampling and measurement. Blocking is a statistical tool used to remove the variation coming from uncontrolled variables that are not part of the experiment. When the noise is reduced, the primary factor effects are estimated more easily, which allows the system to be modeled more precisely. For example, an experiment may contain too many runs to be completed in just 1 day. However, the process may not operate identically from 1 day to the next, causing an unknown amount of variation to be added to the experimental data. By blocking on the days, the day-to-day variation is removed from the data before the factor effects are calculated. Other typical blocking variables are raw material batches (lots), multiple “identical” machines or test equipment, people doing the testing, etc. In each case the blocking variable is simply a resource required to run the experiment-not a factor of interest. Blocking is the process of statistically splitting the runs into smaller groups. The researcher might assume that arranging runs into groups randomly is ideal we all learn that random order is best! However, this is not true when the goal is to statistically assess the variation between groups of runs, and then calculate clean factor effects. DesignExpert® software splits the runs into groups using statistical properties such as orthogonality and aliasing. For example, a two-level factorial design will be split into blocks using the same optimal technique used for creating fractional factorials. The design is broken into parts by using the coded pattern of the high-order interactions. If there are 5 factors, the ABCDE term can be used. All the runs with “-” levels of ABCDE are put in the first block, and the runs with “+” levels of ABCDE are put in the second block. Similarly, response surface designs are also blocked statistically so that the factor effects can be estimated as cleanly as possible. Blocks are not “free”. One degree of freedom (df) is used for each additional block. If there are no replicates in the design, such as a standard factorial design, then a model term may be sacrificed to filter out block-by-block variation. Usually these are high-order interactions, making the “cost” minimal.
运行实验的一个挑战是控制过程、采样和测量的变化。阻塞是一种统计工具,用于消除来自非实验部分的非受控变量的变化。当噪声降低时,主要因素的影响更容易估计,这使得系统的建模更精确。例如,一个实验可能包含太多的运行,无法在一天内完成。然而,该过程可能从一天到下一天都不相同,导致未知数量的变化被添加到实验数据中。通过屏蔽日期,在计算因子效应之前,从数据中删除了每天的变化。其他典型的阻塞变量是原料批次(批)、多台“相同”的机器或测试设备、进行测试的人员等。在每种情况下,阻塞变量都只是运行实验所需的资源—而不是感兴趣的因素。阻塞是统计上将跑步分成更小组的过程。研究人员可能会假设随机分组是理想的,我们都知道随机顺序是最好的!然而,当目标是统计评估各组之间的差异,然后计算干净因素影响时,这是不正确的。DesignExpert®软件使用统计属性(如正交性和混叠)将运行分成组。例如,将使用与创建分数阶乘相同的最佳技术将两级阶乘设计分割成块。通过使用高阶交互的编码模式将设计分解为多个部分。如果有5个因素,则可以使用ABCDE术语。所有具有“-”级别ABCDE的运行都放在第一个块中,而具有“+”级别ABCDE的运行则放在第二个块中。同样,响应面设计也被统计阻塞,以便尽可能清晰地估计因子效应。块不是“免费的”。每个额外的块使用一个自由度(df)。如果设计中没有重复,例如标准的析因设计,则可以牺牲一个模型项来逐个块地过滤掉变化。通常这些都是高阶交互,使“成本”最小化。
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引用次数: 0
Regulatory expert corner global food contact regulation updates for 2nd quarter 2022 监管专家专区2022年第二季度全球食品接触法规更新
IF 3.1 4区 材料科学 Q3 MATERIALS SCIENCE, COATINGS & FILMS Pub Date : 2022-06-16 DOI: 10.1177/87560879221109860
Huqiu Zhang
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引用次数: 0
Analytical study of isothermal blade coating process using Rabinowitsch fluid model 用Rabinowitsch流体模型分析叶片等温涂层过程
IF 3.1 4区 材料科学 Q3 MATERIALS SCIENCE, COATINGS & FILMS Pub Date : 2022-06-15 DOI: 10.1177/87560879221088932
Z. Abbas, S. Khaliq, F. Murtaza, M. Rafiq
Blade coating process is widely applied in the industry for its practical applications in photographic films, paint industries, and magnetic storage devices. Also for manufacturing newspaper, metal coating, electronic circuit boards, and textile fibers. The blade coating process passes a fluid into the gap between the moving substrate and blade. This study uses the Rabinowitsch model which represents the Newtonian, shear thickening, and shear thinning effects by changing a non-linear parameter. Lubrication theory is used to simplify the dimensionless governing expressions. Then perturbation technique is used up to second order to solve the resultant system and validated by the numerical shooting technique. The graphs and tables present how the non-linear parameter affects the dimensionless velocity, pressure profile, coating thickness, and blade load. The non-linear model parameter proves to be the controlling parameter for the coating thickness, blade load, and pressure distribution, helping in determining the coating efficiency and improving the substrate life. This paper provides the theoretical framework for engineers to be applied in many industrial applications. In future, further validation of results can be done through experiments.
刀片涂布工艺因其在照相胶片、涂料行业、磁性存储器件等方面的实际应用而在行业中得到了广泛的应用。也可用于制造报纸、金属涂料、电子电路板、纺织纤维等。叶片涂布过程使流体进入移动基材和叶片之间的间隙。本研究使用Rabinowitsch模型,该模型通过改变非线性参数来表示牛顿、剪切增厚和剪切减薄效应。利用润滑理论对无量纲控制表达式进行了简化。然后利用二阶摄动技术求解得到的系统,并通过数值射击技术进行验证。图表显示了非线性参数如何影响无量纲速度、压力分布、涂层厚度和叶片负荷。非线性模型参数被证明是涂层厚度、叶片载荷和压力分布的控制参数,有助于确定涂层效率和提高基体寿命。本文为工程师在许多工业应用中提供了理论框架。未来,可以通过实验对结果进行进一步验证。
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引用次数: 1
Optimization of ethylene acrylic acid and low density polyethylene blend in tie-layer 乙烯丙烯酸与低密度聚乙烯搭接层共混物的优化
IF 3.1 4区 材料科学 Q3 MATERIALS SCIENCE, COATINGS & FILMS Pub Date : 2022-06-14 DOI: 10.1177/87560879221103302
Yong Zheng, Yiqing Jiao, H. Park, Feizhen Chen, B. Jo
Ethylene acrylic acid copolymer (EAA) is widely used as tie-layer in multilayer film structures containing aluminum foil. EAA provides adhesion between the foil and rest of the film structure. It can be used alone or as a blend with low density polyethylene (LDPE), ordinarily between 20 and 50%. However, blending EAA and LDPE does not always produce desirable results. From time to time, a clear film becomes hazy as the EAA content is increased. At the same time, the adhesive strength to foil decreases. This study focuses on elucidating the mechanism behind the high haze and poor adhesion associated with EAA/LDPE blends and on determining factors that can optimize blend performance. The results from this study indicate that immiscibility, not viscosity mismatch, is the dominant factor affecting EAA/LDPE blends. In general, EAA with low acid content is more compatible with LDPE than EAA with high acid content. Processing parameters, such as extruder RPM and melt temperature, can also be selectively used to improve the blend haze or layer adhesion.
乙烯丙烯酸共聚物(EAA)是一种广泛应用于含铝箔多层膜结构的接层材料。EAA在箔片和薄膜结构的其余部分之间提供附着力。它可以单独使用,也可以与低密度聚乙烯(LDPE)混合使用,通常在20%到50%之间。然而,混合EAA和LDPE并不总是产生理想的结果。随着EAA含量的增加,透明薄膜有时会变得模糊。同时,对箔的粘接强度降低。本研究的重点是阐明与EAA/LDPE共混物相关的高雾霾和低粘附性背后的机制,并确定可以优化共混物性能的因素。研究结果表明,影响EAA/LDPE共混体系的主要因素不是粘度错配,而是非混相。总的来说,低酸含量的EAA比高酸含量的EAA与LDPE的相容性更好。加工参数,如挤出机转速和熔体温度,也可以选择性地用于改善混合雾度或层粘合。
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引用次数: 0
Effects of magnesium borate on the mechanical performance, thermal and chemical degradation of polyethylene terephthalate packaging material 硼酸镁对聚对苯二甲酸乙二醇酯包装材料力学性能、热降解和化学降解的影响
IF 3.1 4区 材料科学 Q3 MATERIALS SCIENCE, COATINGS & FILMS Pub Date : 2022-06-06 DOI: 10.1177/87560879221097640
B. Demirel, E. Kiliç, Ali Yaraş, F. Akkurt, F. Daver, Derya Gezer
This study is on polyethylene terephthalate (PET) compounded with magnesium borate (MB) (Mg2B2O5) powders between (0.2–3.2% by weight) which were synthesized via sol-gel technique at laboratory-scale. The MB/PET composites were characterized in terms of chemical, thermal degradation, and mechanical properties. Their phases and chemical structures were identified by X-ray Diffraction and Fourier Transform Infrared analyses. The MB added into PET matrix significantly reduced PET degrading to acetaldehyde, carboxylic acids and diethylene glycol. However, while at 0.2 wt.% MB isophthalic acid (IPA) decreased and at higher MB concentrations there were higher IPA levels. The added MB increased the composites intrinsic viscosity (IV) compared to the pure PET. The highest IV (0.701 dL/g) was at the 0.2 wt.% MB/PET composite. Both Tg and Tm temperatures trended down up to 3.2 wt.% MB. Compared to pure PET, glass transition temperature (Tg) decreased to 80.4°C (at 3.2 wt.% MB) from 81°C, whereas melt temperature (Tm) decreased to 248.5°C (at 3.2 wt.% MB) from 249.4°C. The MB/PET composite tensile strength increased by 11.31% to a 60 MPa maximum at 0.2 wt.% MB compared to neat PET (53.9 MPa). However, at 0.4 wt. % and higher MB the dispersion was insufficient causing the MB powders to aggregate in the PET matrix, resulting in reduced tensile strength.
本研究以聚对苯二甲酸乙二醇酯(PET)与硼酸镁(MB) (Mg2B2O5)粉末(重量比为(0.2-3.2%))为复配物,采用溶胶-凝胶法制备。对MB/PET复合材料的化学性能、热降解性能和力学性能进行了表征。通过x射线衍射和傅里叶变换红外分析鉴定了它们的物相和化学结构。添加到PET基质中的MB显著降低了PET对乙醛、羧酸和二甘醇的降解。然而,在0.2 wt.% MB时,异苯二甲酸(IPA)降低,且MB浓度越高,IPA水平越高。与纯PET相比,添加MB提高了复合材料的特性粘度(IV)。在0.2 wt.%的MB/PET复合材料中,IV值最高(0.701 dL/g)。Tg和Tm温度均下降至3.2 wt.% MB。与纯PET相比,玻璃化转变温度(Tg)从81℃降至80.4℃(3.2 wt.% MB),而熔体温度(Tm)从249.4℃降至248.5℃(3.2 wt.% MB)。与纯PET (53.9 MPa)相比,在0.2 wt.% MB时,MB/PET复合材料的抗拉强度提高了11.31%,达到60 MPa最大值。然而,在0.4 wt. %和更高的MB时,分散不足,导致MB粉末聚集在PET基体中,导致抗拉强度降低。
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引用次数: 2
A review on microphase separation measurement techniques for polyurethanes 聚氨酯微相分离检测技术综述
IF 3.1 4区 材料科学 Q3 MATERIALS SCIENCE, COATINGS & FILMS Pub Date : 2022-06-01 DOI: 10.1177/87560879221088939
Mehdi Gholami, V. Haddadi‐Asl, Iman Sahebi Jouibari
Polyurethanes (PUs) microstructure and characteristics is strongly affected by microphase separation that arises from the thermodynamic immiscibility between the hard and soft segments. The extent of phase separation as well as the morphology and size of the separated phase governs their mechanical, electrical, thermal, and functional properties. This review: (1) provides an insight into how phase separation affects PU properties, (2) explains methods used to study PU phase separation. We review approaches from the simplest one, that is, the transparency measurement, to the more advanced methods including the spectroscopic techniques (infrared, nuclear magnetic resonance spectroscopies and X-ray scattering), rheological instruments (rheometrics mechanical spectrometer), and thermal analyses (differential scanning calorimetry). We also discuss the theoretical calculations and the molecular modeling used to study PU phase separation.
聚氨酯(pu)的微观结构和特性受到微相分离的强烈影响,微相分离是由硬段和软段之间的热力学不混溶引起的。相分离的程度以及分离相的形态和大小决定了它们的机械、电学、热学和功能特性。这篇综述:(1)提供了相分离如何影响PU性能的见解,(2)解释了研究PU相分离的方法。我们回顾了从最简单的方法,即透明度测量,到更先进的方法,包括光谱技术(红外,核磁共振波谱和x射线散射),流变学仪器(流变学机械光谱仪)和热分析(差示扫描量热法)。我们还讨论了用于研究聚氨酯相分离的理论计算和分子模型。
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引用次数: 10
Research on preparation technology of animal skin intrinsic multifunctional packaging material 动物皮本征多功能包装材料的制备工艺研究
IF 3.1 4区 材料科学 Q3 MATERIALS SCIENCE, COATINGS & FILMS Pub Date : 2022-05-28 DOI: 10.1177/87560879221093408
Jiaxing Zhang, Zhongzhen Long, Hui Chen, Z. Shan
High-end leather packaging material safe, environmentally friendly, and has a good market prospect. It is an interesting technology to solve the intrinsic functionalization of skin collagen packaging materials. Nano-Hydroxyapatite (HA) precursors solution with a specific 1.67 calcium to phosphorus ratio (Ca/P) were infiltrated into the three-dimensional collagen network matrix (3DCM) in situ growth based on goat skin pretreated with glutaraldehyde and the HAG-3DCM was obtained. After compression, a transparent film HAG-3DCM-was formed. Structural and functional characterization showed that the HAG-3DCM-CM film has good comprehensive performance, such as the tensile strength increased to 67 mPa from 28 mPa, the bending resistance increased from 5 cycles to 50 cycles and the swelling degree from 55% to 12%. HA disperses and fixes the three-dimensional collagen network matrix (3DCM) fibers, improves its stability against humidity and heat, and the thermal conductivity changed from 0.72 W/(K•m) to 0.65 W/(K•m). HAG-3DCM has a relatively high limiting oxygen index of 26.5%. This study demonstrates a new approach for preparing animal skin packaging materials with new application value.
高档皮革包装材料安全、环保,具有良好的市场前景。解决皮肤胶原蛋白包装材料的内在功能化是一项有趣的技术。将钙磷比(Ca/P)为1.67的纳米羟基磷灰石(HA)前体溶液浸润到经戊二醛预处理的山羊皮肤原位生长的三维胶原网络基质(3DCM)中,获得HAG-3DCM。压缩后形成透明薄膜hag - 3dcm。结构和功能表征表明,HAG-3DCM-CM薄膜具有良好的综合性能,抗拉强度由28 mPa提高到67 mPa,抗弯性能由5次循环提高到50次循环,膨胀度由55%提高到12%。透明质酸对三维胶原网络基质(3DCM)纤维具有分散和固定作用,提高了其抗湿、抗热稳定性,导热系数由0.72 W/(K•m)提高到0.65 W/(K•m)。HAG-3DCM的极限氧指数较高,为26.5%。本研究为动物皮包装材料的制备提供了一条新的途径,具有新的应用价值。
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引用次数: 0
Enhancement of atomic oxygen resistance for heat-sealable isomeric co-polyimide films by combining ether linkage with diphenylphosphine oxide 二苯基氧化膦结合醚键增强热封异构体共聚酰亚胺薄膜的耐原子氧性
IF 3.1 4区 材料科学 Q3 MATERIALS SCIENCE, COATINGS & FILMS Pub Date : 2022-05-19 DOI: 10.1177/87560879221102635
Hongjiang Ni, Xiaoke Yang, Jun Li, Daijun Zhang, Jingang Liu, Shi-yong Yang, Xiang-bao Chen
Heat-sealable isomeric co-polyimide (CPI) films with enhanced atomic oxygen (AO) resistance and mechanical strength were synthesized from 2,3,3′,4′-oxydiphthalic anhydride (aODPA), 4,4′-oxydianiline (ODA), and 2,5-bis [(4-aminophenoxy)phenyl]diphenylphosphine oxide (BADPO). We investigated how the molecular structure and diamine ratio affected the thermal properties, solubility, mechanical properties, AO resistance and heat-sealability. The diphenylphosphine oxide (DPO) side group decreased the CPI film mechanical strength and its higher ODA reactivity increased the molecular weight. At 10 mol% ODA in the aODPA-BADPO system, the CPI film exhibited increased tensile strength with no detriment to the AO resistance. Meanwhile, the CPI films demonstrated good heat-sealability indicated by a completely merged interface after heat sealing.
以2,3,3 ',4 ' -氧二苯二酸酐(aODPA)、4,4 ' -氧二苯胺(ODA)和2,5-双[(4-氨基苯氧基)苯基]二苯基氧化膦(BADPO)为原料,合成了耐原子氧(AO)和机械强度增强的可热封异构体共聚酰亚胺(CPI)薄膜。我们研究了分子结构和二胺比对热性能、溶解度、力学性能、抗AO性和热封性的影响。二苯基氧化膦(DPO)侧基降低了CPI膜的机械强度,而其较高的ODA反应活性增加了分子量。在aODPA-BADPO体系中,当ODA浓度为10 mol%时,CPI薄膜的抗拉强度有所提高,但对抗AO性能没有影响。同时,CPI薄膜热封后界面完全融合,表现出良好的热封性能。
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引用次数: 1
期刊
Journal of Plastic Film & Sheeting
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