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A homogenization method for natural frequencies and damping analysis of composite pyramidal lattice truss sandwich structures based on representative volume elements 基于代表性体积单元的复合材料锥体晶格桁架夹层结构固有频率和阻尼均匀化分析方法
IF 3.9 3区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2023-04-17 DOI: 10.1177/10996362231169982
Chengyu Guan, Zi-Jia Tang, Fei Zhao, Zhiyong Yang, Huimin Li
A homogenization method for the vibration analysis of periodic sandwich panels is presented. Periodic boundary conditions are applied to a representative volume element (RVE) of the structures. The complex responses of the RVE under eight sinusoidal excitations are calculated and the complex stiffness matrix of the sandwich panels is obtained by the direct-solution steady-state dynamic analysis (DSDA) using the finite element method (FEM) in the frequency domain. Based on equivalent single-layer (ESL) theory and finite element-modal strain energy (FE-MSE) method, the natural frequencies, the mode shapes and the loss factors of the structures are obtained by shell models. The effectiveness of the homogenization method is validated by using pyramidal lattice truss sandwich panels made of carbon fiber reinforced plastics (CFRP). The results obtained by the homogenization method are compared with those obtained by experiments and solid models. The effects of the number of cells and damping layers are discussed.
提出了一种周期夹层板振动分析的均匀化方法。对结构的代表性体积元(RVE)应用周期边界条件。利用频域有限元法(FEM)的直接解稳态动力分析(DSDA),计算了夹层板在8种正弦激励下的复响应,得到了夹层板的复刚度矩阵。基于等效单层(ESL)理论和有限元-模态应变能(FE-MSE)方法,通过壳模型得到了结构的固有频率、模态振型和损耗因子。以碳纤维增强塑料(CFRP)夹层板为例,验证了均匀化方法的有效性。并将均质法所得结果与实验及实体模型所得结果进行了比较。讨论了单元数和阻尼层数的影响。
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引用次数: 3
The compressive performances of 3D-printed micron-size corrugated sandwich structures 3d打印微米级波纹夹层结构的压缩性能
IF 3.9 3区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2023-04-07 DOI: 10.1177/10996362231169976
Lijun Ji, Weilin Liu, Wensheng Gong, Xiang Qin, Lingling Liu, Liping Luo
Micron-scale grid-shaped, V-shaped and U-shaped corrugated sandwich structures are fabricated by 3D printing technology and present different mechanical properties from those made by traditional method. Their peak stresses and elastic moduli could be fitted to cubic functions. The compression performance of the multilayer grid-shaped sandwich can be determined by the relative mechanical strength of layers. Adding a layer on a grid-shaped sandwich has no significant influence on the peak stress, but can enhance the elastic modulus by about 60.9 MPa. The deformation modes of multilayer V-shaped and U-shaped sandwiches can be determined by the load carrying path and the relative mechanical properties between interlayers and cores. The elastic modulus of V-shaped sandwich is enhanced with the increase of layer number, while the elastic modulus of U-shaped sandwich decreases with the increase of layer number. The peak stress and the elastic modulus of a four-layer V-shaped sandwich can reach 9.85 MPa and 261.09 MPa, and those of a four-layer U-shaped sandwich can reach 4.79 MPa and 119.18 MPa. The result reveals the principles that the reduced structural size and suppressed debonding, the structures and the load carrying path, and materials, influence the failure mode and mechanical properties of the corrugated sandwiches. Graphical Abstract
采用3D打印技术制备了微米尺度的网格形、v形和u形波纹夹层结构,其力学性能与传统方法不同。它们的峰值应力和弹性模量可以拟合为三次函数。多层网格夹层的抗压性能可由层间的相对机械强度决定。在网格状夹层上加层对峰值应力无显著影响,但可使弹性模量提高约60.9 MPa。多层v形和u形夹层的变形模式可由其承载路径和夹层与岩心之间的相对力学性能决定。v型夹层的弹性模量随层数的增加而增大,u型夹层的弹性模量随层数的增加而减小。四层v型夹层的峰值应力和弹性模量可达9.85 MPa和261.09 MPa,四层u型夹层的峰值应力和弹性模量可达4.79 MPa和119.18 MPa。研究结果揭示了减小结构尺寸和抑制剥离、结构和承载路径、材料等因素对波纹夹层破坏模式和力学性能的影响规律。图形抽象
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引用次数: 1
Influence of face sheet thickness on flexural strength characteristics of carbon/epoxy/Nomex honeycomb sandwich panels 面板厚度对碳/环氧/Nomex蜂窝夹芯板抗弯强度特性的影响
IF 3.9 3区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2023-03-06 DOI: 10.1177/10996362231159925
K. Naresh, Ruzanna Aziz Alia, W. Cantwell, R. Umer, K. Khan
This study presents the findings of an investigation into the effect of varying the thickness of a carbon/epoxy face sheet of a Nomex honeycomb sandwich panel on its the flexural properties. The thickness (hs) of the face sheet was varied by increasing the number of plies from one 0.25 mm thick layer to eight such layers, giving a total nominal thickness of 2.0 mm, whilst maintaining a constant thickness of the core. The flexural properties of the sandwich panels were investigated through a series of three- and four-point bending tests. A particular focus was on identifying changes in the failure mode with increasing face sheet thickness. The flexural properties of the sandwich panels were predicted using sandwich beam theory, where the deviation from the experimental values was shown to be less than 13%. A two parameter Weibull distribution model was used to predict the maximum flexural load using an analysis of variance (ANOVA) tool and an excellent level of correlation was observed with the experimental values. The difference between the predicted maximum load values and the experimental results was below 5% in all cases. A brittle mode of failure was observed in the thickest panel. The sandwich panel based on 1.5 mm thick face sheet was identified as being the most appropriate design, both in terms of strength and stiffness.
本研究介绍了一项关于改变Nomex蜂窝夹层板的碳/环氧面板厚度对其弯曲性能影响的调查结果。面板的厚度(hs)通过增加层数来改变,从0.25 mm厚的一层增加到8层,总标称厚度为2.0 mm,同时保持芯厚不变。通过一系列三点和四点弯曲试验,研究了夹芯板的抗弯性能。一个特别的重点是识别随着面板厚度的增加而发生的失效模式的变化。采用夹芯梁理论对夹芯板的抗弯性能进行了预测,与实验值的偏差小于13%。使用方差分析(ANOVA)工具,采用双参数威布尔分布模型预测最大弯曲载荷,并观察到与实验值具有良好的相关性。在所有情况下,预测的最大负荷值与实验结果的差异都在5%以下。在最厚的面板中观察到脆性破坏模式。在强度和刚度方面,基于1.5 mm厚面板的夹层板被认为是最合适的设计。
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引用次数: 0
Out-of-plane compression mechanism of a novel hierarchical sandwich honeycomb core 一种新型分层夹层蜂窝芯的面外压缩机理
IF 3.9 3区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2023-02-24 DOI: 10.1177/10996362231159664
M. Iftimiciuc, Arne Derluyn, J. Pflug, D. Vandepitte
Honeycomb cores are used extensively in different sectors of industry to build advanced lightweight structures which take advantage of high stiffness-to-weight and strength-to-weight ratios. To further increase their mechanical properties, structural hierarchy is considered already from a conceptual point of view. It is proven to be highly effective in enhancing mechanical performance in different loading scenarios but affordable realisation of practical applications remains limited. The present study focuses on the out-of-plane compressive behaviour of a novel hierarchical sandwich honeycomb core with an emphasis on compressive strength, both in virtual and in experimental testing. The finite element model is validated for through-the-thickness compressive loading by physical experiments and it can subsequently be used for further structural optimization. The paper concludes with a comparison between the proposed hierarchical structure and conventional expanded honeycombs. The performance analysis highlights the advantages of the introduction of structural hierarchy to the state-of-the art honeycomb and it shows a high potential for the use in the construction of sandwich panels and parts.
蜂窝芯广泛用于不同的工业部门,以建立先进的轻量化结构,利用高刚度重量比和强度重量比。为了进一步提高其力学性能,结构层次已经从概念的角度考虑。事实证明,它在提高不同载荷情况下的机械性能方面非常有效,但实际应用的可负担实现仍然有限。目前的研究集中在一个新的分层夹层蜂窝芯的面外压缩行为,强调抗压强度,在虚拟和实验测试。通过物理实验验证了该有限元模型的抗压能力,可用于进一步的结构优化。最后,将本文提出的分层结构与传统的扩展蜂窝进行了比较。性能分析强调了将结构层次引入最先进的蜂窝结构的优势,并显示了在夹层板和部件的构造中使用的巨大潜力。
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引用次数: 1
Disbond detection of honeycomb sandwich structure through laser ultrasonics using signal energy map and local cross-correlation 基于信号能量图和局部互相关的激光超声蜂窝夹层结构脱粘检测
IF 3.9 3区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2023-02-22 DOI: 10.1177/10996362231159185
Zeyu Dong, Weikun Chen, O. Saito, Y. Okabe
Detecting disbonds in honeycomb sandwich structures using ultrasonics is challenging due to the complex wave propagation. This paper investigates the method for disbond quantification in honeycomb sandwich structures using laser ultrasonics. In the experiments on an aluminum specimen, the detection frequency range was determined by the local defect resonance (LDR) in the disbond regions. The energy maps of bandpass wavefields identified the locations of disbonds. To improve the results, a frequency-wavenumber analysis of the wavefields was performed. The wavenumber spectra were reconstructed by wavenumber filtering to strengthen the outline components for quantifying disbonds. Local cross-correlation (LCC) was proposed to show the outlines of disbonds and honeycomb cells, whose results agreed well with the X-ray imaging. Moreover, LCC could also quantify a disbond in the composite honeycomb sandwich structure. Consequently, combining energy maps and LCC results can effectively detect the locations and sizes of disbonds in honeycomb sandwich structures.
由于复杂的波传播,利用超声波检测蜂窝夹层结构中的脱键具有挑战性。研究了激光超声对蜂窝夹层结构脱粘定量的方法。在铝试样上的实验中,检测频率范围是由脱键区域的局部缺陷共振(LDR)确定的。带通波场的能量图确定了解键的位置。为了改进结果,对波场进行了频率-波数分析。通过波数滤波对谱线进行重构,增强轮廓分量,用于定量解键。用局部互相关(LCC)来显示脱键和蜂窝细胞的轮廓,其结果与x射线成像结果吻合得很好。此外,LCC还可以量化复合材料蜂窝夹层结构中的脱键。因此,结合能量图和LCC结果可以有效地检测蜂窝夹层结构中解离的位置和大小。
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引用次数: 1
Investigation of viscoelastic properties in composite sandwich panels subjected to low-velocity impact: Experimental and numerical approaches 复合材料夹芯板在低速冲击下的粘弹性研究:实验和数值方法
IF 3.9 3区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2023-02-20 DOI: 10.1177/10996362231158599
Milad Hosseinkhani, Hamed Ghavami, M. Haghighi‐Yazdi, M. Mosavi Mashhadi, M. Safarabadi
This study investigates the effect of viscoelastic properties in the numerical modeling of foam-filled sandwich panels when their composite facesheets are exposed to low-velocity impact loading. A finite element (FE) model is developed using the software package of ABAQUS and used to investigate the effect of both considering and ignoring the time-dependent behavior of composite laminate facesheets as well as the foam core. Material constitutive equations, damage characteristics, and failure modes are defined in a FORTRAN user-subroutine VUMAT. To characterize the material behavior of both polyurethane foam and glass/epoxy composite material, a set of experimental tests are conducted under compression, tension, and stress relaxation modes. To validate the numerical results, low-velocity impact tests at two energy levels of 9.81 and 17 joules are carried out on sandwich panels with foam core. The results of numerical simulations are found to be in good agreement with the experimental test results. It is shown that ignoring the viscoelastic properties in the composite laminate and the foam core can lead to deviations of up to 7% and 25%, respectively, from experimental results. The analysis reveals that, ignoring the viscoelastic behavior along the fiber-direction in the composite facesheets does no change the results considerably. The viscoelastic properties perpendicular to the fibers, however, has a more noticeable effect on the results due to the prevalence of the properties of the polymeric resin in that direction.
本研究研究了当复合材料面板暴露于低速冲击载荷时,泡沫填充夹芯板数值模拟中粘弹性特性的影响。使用ABAQUS软件包开发了一个有限元模型,用于研究考虑和忽略复合材料层压板和泡沫芯的时间依赖行为的影响。材料本构方程、损伤特征和失效模式在FORTRAN用户子程序VUMAT中定义。为了表征聚氨酯泡沫和玻璃/环氧复合材料的材料性能,在压缩、拉伸和应力松弛模式下进行了一组实验测试。为了验证数值结果,在具有泡沫芯的夹层板上进行了9.81和17焦耳两个能级的低速冲击试验。数值模拟结果与实验结果吻合较好。研究表明,忽略复合材料层压板和泡沫芯中的粘弹性特性会导致与实验结果的偏差分别高达7%和25%。分析表明,忽略复合材料面板中沿纤维方向的粘弹性行为不会显著改变结果。然而,由于聚合物树脂在该方向上的性能普遍存在,垂直于纤维的粘弹性性能对结果有更显著的影响。
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引用次数: 1
Fabrication and compressive performance of novel lightweight C/SiC honeycomb for ultrahigh stability structures 新型轻质碳化硅蜂窝超高稳定结构的制备及压缩性能研究
IF 3.9 3区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2023-01-12 DOI: 10.1177/10996362231151456
Zhongwei Zhang, Weijie Li, Yuping Yang, Hao Wu
As for high resolution satellite application field, novel C/SiC honeycomb sandwich structure is the first to propose and develop on account of such many attractive properties as excellent ultrahigh dimensional stability in thermal and moisture coupling environment, lightweight and high load-bearing. Three types of C/SiC honeycomb sandwich structures were fabricated for the first time as opto-mechanical structure in satellite. The innovative interlayer-crosslinking method to weave the continuous carbon fiber fabric of honeycomb core was proposed. The compressive properties of novel C/SiC honeycomb sandwich structures were investigated. Meanwhile, the damage mechanism for sandwich structures were analyzed by non-destructive testing. The results showed that the innovative fabrication processing possessed the capability to prepare high quality C/SiC honeycomb, which was shown from the volume and distribution of pores in the X-ray tomography. The compression modulus and strength of the C/SiC honeycomb reached 927 MPa and 10.76 MPa, and showed better rigidity and higher strength compared with classical honeycombs. Two main types of cracks wall were found in the C/SiC honeycomb, i.e., the horizontal ones in the wall with t thickness and the inclined ones in the wall with 2t thickness. The outstanding compressive performance was attributed to the high mechanical property of ceramic-matrix composite with fiber pull-out mechanism. The exceptional lightweight capacity was inherited from the low bulk density of honeycomb structure ranged from 0.08 g/cm3 to 0.15 g/cm3. This study can help for the development of lightweight materials for opto-mechanical structure in aerospace optical remote sensing technology.
在高分辨率卫星应用领域,新型C/SiC蜂窝夹层结构因其在湿热耦合环境中具有优异的超高尺寸稳定性、重量轻、承载能力强等优点而率先提出并发展。首次在卫星上制备了三种C/SiC蜂窝夹层结构作为光机械结构。提出了一种创新的层间交联方法来编织蜂窝芯碳纤维连续织物。研究了新型C/SiC蜂窝夹层结构的压缩性能。同时,通过无损检测分析了夹层结构的损伤机理。结果表明,创新的制备工艺具有制备高质量C/SiC蜂窝的能力,这从X射线层析成像中孔隙的体积和分布可以看出。C/SiC蜂窝的压缩模量和强度分别达到927MPa和10.76MPa,与传统蜂窝相比具有更好的刚度和更高的强度。在C/SiC蜂窝中发现了两种主要类型的裂纹壁,即厚度为t的壁中的水平裂纹和厚度为2t的壁中倾斜裂纹。具有纤维拔出机制的陶瓷基复合材料具有较高的力学性能,具有优异的压缩性能。蜂窝结构的低体积密度(0.08g/cm3至0.15g/cm3)继承了其卓越的轻质性能。该研究有助于开发航空航天光学遥感技术中用于光机结构的轻质材料。
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引用次数: 2
Experimental and finite element analyses of a 3D printed sandwich with an auxetic or non-auxetic core 具有膨胀或非膨胀芯的3D打印三明治的实验和有限元分析
IF 3.9 3区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2023-01-09 DOI: 10.1177/10996362231151454
Anis Hamrouni, J. Rebiere, A. El Mahi, M. Beyaoui, M. Haddar
This work presents the results of experimental and numerical analyses of the static properties of architectural cores and the dynamic behavior of sandwich structures made with an auxetic or non-auxetic core. Three architectural cores have been studied which are re-entrant, rectangular and hexagonal honeycombs. Each configuration was produced with four relative densities depending on the number of cells in the width of the specimens. The specimens were made with additive manufacturing technology. The material used to make the specimens was polylactic acid with flax fibers. Several tensile tests were carried out on the architectural cores to analyze and understand the influence of the topology and the density of the core on the Poisson’s ratio and the Young’s modulus of these architectural structures. Then, vibration tests were carried out on the cores and the sandwich structures. The objective was to study the influence of these structures and their densities on the dynamic properties of sandwiches. The structural Poisson’s ratio shows a sensitive behavior to the core topology and density.
这项工作介绍了对建筑核心的静态特性和由膨胀或非膨胀核心制成的夹层结构的动态特性的实验和数值分析结果。研究了三种建筑核心,即凹入式、矩形和六边形蜂窝。根据样品宽度上的细胞数量,每种配置都具有四种相对密度。样品采用增材制造技术制成。用于制作标本的材料是含有亚麻纤维的聚乳酸。对建筑核心进行了几次拉伸试验,以分析和了解核心的拓扑结构和密度对这些建筑结构的泊松比和杨氏模量的影响。然后,对芯体和夹层结构进行了振动试验。目的是研究这些结构及其密度对三明治动态性能的影响。结构泊松比表现出对核心拓扑结构和密度的敏感行为。
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引用次数: 2
Development and evaluation of the sandwich open-hole flexure test 夹层裸眼弯曲试验的发展与评价
IF 3.9 3区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2023-01-07 DOI: 10.1177/10996362231151453
M. Stanfield, Bradley Kuramoto, D. Adams
An open-hole flexure test method has been developed to assess the notch sensitivity of sandwich composites under flexural loading. This test method, recently standardized as ASTM D8453, utilizes the current long beam four-point flexure fixture with the addition of a centrally-located open through-hole in the standard specimen. Previous research has identified an open-hole diameter that minimized finite-width effects while producing a statistically significant reduction in strength. Finite element analyses focused on quantifying interaction between the open-hole stress concentration and the load span length, hole location tolerance, and misalignment of the specimen and fixture. The effect of non-linear geometry due to large deflection was investigated and limits prescribed for linear geometry assumptions to remain valid. The sandwich configurations investigated consisted of a Nomex honeycomb core and carbon/epoxy facesheet laminates with a range of material orthotropy ratios. A series of mechanical tests were performed to evaluate the proposed specimen design, and the existing test fixture and procedure. The first set of experiments were performed to assess the notched strength sensitivity to the load span length. A second set of experiments assessed the effect of different core densities and thicknesses.
开发了一种开孔弯曲试验方法来评估夹层复合材料在弯曲载荷下的缺口敏感性。该测试方法最近被标准化为ASTM D8453,使用当前的长梁四点弯曲夹具,在标准样品中增加了一个位于中心的开口通孔。先前的研究已经确定了一种裸眼直径,它可以最大限度地减少有限宽度效应,同时在统计上显著降低强度。有限元分析的重点是量化裸眼应力集中与载荷跨度长度、孔位置公差以及试样和夹具错位之间的相互作用。研究了由于大挠度引起的非线性几何结构的影响,并规定了线性几何结构假设的限值。所研究的夹层结构由Nomex蜂窝芯和具有一定材料正交比的碳/环氧树脂面板层压板组成。进行了一系列机械测试,以评估拟议的试样设计以及现有的测试夹具和程序。进行第一组实验以评估缺口强度对载荷跨度长度的敏感性。第二组实验评估了不同堆芯密度和厚度的影响。
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引用次数: 0
On the large amplitude vibration of shallow sandwich shells with FG-GNPRP core considering initial geometric imperfections 考虑初始几何缺陷的FG-GNPRP芯夹层扁壳的大振幅振动
IF 3.9 3区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2023-01-03 DOI: 10.1177/10996362221148493
M. Shakir, M. Talha, D. Hui, W. Gao
The present study investigates the influence of initial geometric imperfections on large amplitude vibration of shallow sandwich shells with functionally graded graphene nanoplatelets reinforced porous (FG-GNPRP) core embedded between two aluminium facets. The aluminium core is reinforced with graphene nano-platelets (GNP) and the effective properties such as elastic modulus, and mass density, etc. are estimated using Halpin-Tsai and Voigt models, respectively. The continuous functions are adopted to accomplish micro-structural gradation while creating pores which imparts the variation in material properties along thickness direction. The nonlinear governing equations based on higher order shear deformation theory and Sander’s approximation are derived using variational approach. The nonlinearity is introduced in von-Kármán sense and various imperfection modes such as sine, global and local types are considered in transverse direction. The nonlinear results are accessed using finite element method in conjunction with direct iterative technique. The influence of porosity, GNP weight fraction, imperfection amplitude, thickness, side, and radius ratios on the vibration response of the sandwich shells is explored in detail.
本研究研究了初始几何缺陷对嵌入在两个铝面之间的功能梯度石墨烯纳米片增强多孔(FG-GNPRP)核心的浅夹层壳的振幅振动的影响。用石墨烯纳米片(GNP)增强铝芯,并分别使用Halpin-Tsai和Voigt模型估计其有效性能,如弹性模量和质量密度等。采用连续函数实现微观结构的层次化,同时产生孔洞,使材料性能沿厚度方向发生变化。采用变分方法推导了基于高阶剪切变形理论和Sander近似的非线性控制方程。在von-Kármán意义下引入非线性,并在横向上考虑正弦、全局和局部等多种缺陷模态。采用有限元法结合直接迭代法对非线性结果进行求解。详细探讨了孔隙率、GNP比重、缺陷幅值、厚度、边长和半径比对夹层壳振动响应的影响。
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引用次数: 0
期刊
Journal of Sandwich Structures & Materials
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