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Face/core disbond fatigue growth in honeycomb cored aircraft sandwich elements under mixed mode flatwise tension loading 混合模态平面拉伸载荷下蜂窝芯飞机夹层构件面/芯剥离疲劳增长
IF 3.9 3区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2022-07-16 DOI: 10.1177/10996362221115420
Arash Farshidi, C. Berggreen
Disbond damage growth in honeycomb cored sandwich structures due to static and fatigue mixed mode loading is investigated numerically and experimentally. A two dimensional finite element model was generated using core homogenization and the Crack Surface Displacement Extrapolation mode separation method, integrated into a fracture mechanics based analysis sub-routine to predict face/core interface fatigue crack propagation. The Cycle Jump technique was furthermore applied to accelerate fatigue analysis. Mixed mode fatigue characterization testing was conducted using Double Cantilever Beam specimens loaded with Uneven Bending Moments, generating a relationship between crack propagation rates and energy release rate amplitudes as a modified Paris Law, measured at three mode-mixity phase angles. The measured Paris laws were subsequently used as input data for the numerical fatigue model. The numerical model was validated against CFRP/Nomex® Sandwich Tearing Test specimen tests with a propagating face/core interface crack yielding varying mode-mixities. The results from the validation showed good agreement between numerical predictions and experimental measurements.
采用数值和实验方法研究了蜂窝芯夹层结构在静态和疲劳混合载荷作用下的脱粘损伤增长。采用岩心均质化和裂纹表面位移外推模式分离方法建立二维有限元模型,并将其集成到基于断裂力学的分析子程序中,预测岩心/工作面界面疲劳裂纹扩展。进一步应用循环跳变技术加速疲劳分析。采用加载不均匀弯矩的双悬臂梁试件进行混合模态疲劳表征试验,得到了裂纹扩展速率与能量释放速率幅值之间的关系,即在三个模态-混合相角下测量的修正Paris定律。实测的巴黎定律随后被用作数值疲劳模型的输入数据。数值模型通过CFRP/Nomex®三明治撕裂试验验证,该试验具有扩展的面/芯界面裂纹,产生不同的模式混合物。验证结果表明,数值预测与实验测量结果吻合较好。
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引用次数: 2
Determination of the fracture energy under mode I loading of a honeycomb/carbon-epoxy sandwich panel using the asymmetric double cantilever beam test 采用非对称双悬臂梁试验测定蜂窝/碳-环氧夹层板在I型载荷下的断裂能
IF 3.9 3区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2022-07-15 DOI: 10.1177/10996362221114906
M. D. de Moura, R. Moreira, R. Rocha, Cristiana FM Oliveira
The asymmetric double cantilever beam (ADCB) test was used to measure the fracture energy of a honeycomb/carbon-epoxy sandwich panel under mode I loading. A data reduction scheme based on equivalent crack length theory was developed for this case. The experimental Resistance-curves were obtained using exclusively data ensuing from the load-displacement curves avoiding the usual and non-rigorous crack length monitoring during the test. Furthermore, a mode partitioning methodology lying on cohesive zone modelling was adopted, aiming to estimate the fracture energy under mode I loading from the total fracture energy under mixed-mode I+II ensuing from the ADCB test. Numerical simulations of the ADCB test considering cohesive zone modelling were performed for the sake of validation of the followed procedure.
采用非对称双悬臂梁(ADCB)试验测量了蜂窝/碳-环氧夹层板在I型载荷作用下的断裂能。针对这种情况,提出了基于等效裂纹长度理论的数据约简方案。试验阻力曲线完全由荷载-位移曲线得到,避免了试验中通常和非严格的裂缝长度监测。采用基于内聚区建模的模式划分方法,从ADCB试验得出的I+II混合模式下的总断裂能中估算I模式加载下的断裂能。为了验证下面的步骤,对考虑黏结区建模的ADCB试验进行了数值模拟。
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引用次数: 2
Strength reduction of foam-core sandwich structures with core mismatches 芯错配泡沫-芯夹层结构的强度折减
IF 3.9 3区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2022-07-13 DOI: 10.1177/10996362221115418
Jacob I. Rome, V. Goyal, D. Patel
Discontinuities in foam-core composite sandwich panels are challenging to assess, in part due to shortcomings in the fundamental understanding of failure processes occurring in the foam. Extensive testing and analysis are frequently required to overcome this lack of understanding when evaluating large-scale structures. This integrated experimental and analytical study investigates the effect of core thickness mismatches on the load carrying capabilities of composite sandwich structures. These mismatches are commonly found in large composite components in aerospace, marine, automotive and other industries and can cause major reductions in sandwich shear strength. Mismatches result from joints between separate pieces of foam core within the sandwich, becoming potential failure initiation sites. Quantifying the reduction in shear strength is difficult due to the complex interaction between the facesheets, butt-joints and core. Sandwich structures containing butt joints are investigated through a research effort that included fabrication, testing, analysis, and nondestructive evaluations. The strength reduction of sandwich beams due to the presence of butt joints is quantified via three-point bend (3PTB) testing for various types of mismatches such as height and thickness of the butt joint. Key mechanical properties of the foam and the lamina are measured through testing and incorporated into analytical models. A stress area approach is proposed as a failure criterion, as test results show this to be promising in predicting the strength reductions measured in the 3PTB testing and the failure initiation site.
泡沫芯复合材料夹层板的不连续性很难评估,部分原因是对泡沫中发生的破坏过程缺乏基本的理解。在评估大型结构时,经常需要广泛的测试和分析来克服这种理解的缺乏。本文采用实验与分析相结合的方法,研究了芯材厚度错配对复合材料夹层结构承载能力的影响。这些不匹配通常出现在航空航天、船舶、汽车和其他行业的大型复合材料部件中,并可能导致夹层抗剪强度大幅降低。夹层内不同泡沫芯片之间的接头导致失配,成为潜在的失效起始点。由于面板、对接节点和岩心之间复杂的相互作用,难以量化抗剪强度的降低。通过包括制造、测试、分析和无损评估在内的研究工作,对包含对接接头的夹层结构进行了研究。通过三点弯曲(3PTB)测试,对各种类型的不匹配(如对接接头的高度和厚度)进行量化,确定了由于对接接头存在而导致的夹层梁的强度降低。泡沫和层的关键力学性能是通过测试测量,并纳入分析模型。试验结果表明,应力区方法在预测3PTB试验中测量的强度降低和破坏起始部位方面有希望,因此提出了应力区方法作为破坏准则。
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引用次数: 1
Low velocity impact behavior of sandwich composites with different structural configurations of foam core: An experimental study 不同泡沫芯型夹层复合材料低速冲击性能的实验研究
IF 3.9 3区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2022-07-11 DOI: 10.1177/10996362221115050
Huseyin E Yalkin, R. Karakuzu, Tuba Alpyildiz
In this study, various structural configurations such plain core, two-core, epoxy columns in the core, core stitched, and facesheet stitched were designed in the foam core sandwich composite with the aim to increase the absorbed energy and to decrease core/facesheet debonding area due to low-velocity impact. Glass fiber/epoxy and PVC foam were used as a facesheet material and a core material, respectively. The impact energy values were selected considering to penetration and perforation cases. The core stitching effect on low velocity impact behavior of sandwich composites were compared to facesheet stitching and it has been determined that the core stitching process can be an alternative to the facesheet stitching process in terms of the absorbed energy value. Impacted sandwich composites are investigated for core/facesheet debonding; the modifications through the thickness increased the failure path for core/facesheet debonding initiation and the results show that a significant decrease in the core/facesheet debonding area has been achieved.
本研究在泡沫芯夹芯复合材料中设计了平芯、双芯、芯内环氧柱、芯缝、面片缝等多种结构构型,以增加吸收能量,减少因低速冲击而产生的芯/面片脱粘面积。玻璃纤维/环氧树脂和聚氯乙烯泡沫分别用作表面材料和芯材。考虑侵彻和射孔情况,选择了冲击能值。对比了芯材拼接与面材拼接对夹层复合材料低速冲击性能的影响,确定芯材拼接在吸收能值方面可以替代面材拼接。研究了冲击夹层复合材料的芯/面剥离;通过厚度的改变增加了岩心/面剥离起始的破坏路径,结果表明,岩心/面剥离面积显著减小。
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引用次数: 1
Failure initiation and progression of sandwich beams under cyclic bending tests 循环弯曲试验下夹层梁的失效起始与发展
IF 3.9 3区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2022-07-11 DOI: 10.1177/10996362221115049
Raja Ouled Ahmed Ben Ali, Dorra Ben Abdeljelil, S. Chatti
This study presents experimental results and analysis of failure of sandwich beams with steel face sheets and polyurethane core tested in three-point bending. Firstly, a series of experiences are conducted in order to obtain the mechanical properties of the metallic face sheets and the foam core. To model the foam behavior, quasi-cyclic tests were performed by increasing the punch stroke. An exponential model is proposed describing the variation of the elastic modulus as a function of the strain. Secondly, the quasi-static and quasi-cyclic bending tests are carried out leading to failure of the sandwich beam. The results of the quasi-cyclic bending show that the behavior of the sandwich beam is similar to the foam behavior in quasi-cyclic compression. Thirdly, a Finite Element Analysis (FEA) is performed in order to predict the observed foam fracture in bending test using a shear damage criterion for the foam core. The comparisons show a satisfactory agreement between the experimental results and the FEA predictions.
本文介绍了三点弯曲试验中钢面板和聚氨酯芯夹层梁的试验结果和失效分析。首先,为了获得金属面板和泡沫芯的力学性能,进行了一系列的实验。为了模拟泡沫行为,通过增加冲压行程进行了准循环试验。提出了一个指数模型,将弹性模量的变化描述为应变的函数。其次,进行了准静态和准循环弯曲试验,导致夹层梁失效。准循环弯曲试验结果表明,夹层梁在准循环压缩中的行为与泡沫相似。第三,使用泡沫芯的剪切损伤准则,进行有限元分析(FEA),以预测弯曲试验中观察到的泡沫破裂。比较表明,实验结果与有限元分析预测结果吻合良好。
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引用次数: 0
Experimental and numerical investigation on the buckling of 3D printed sandwich structure with lattice core 三维打印点阵芯夹层结构屈曲的实验与数值研究
IF 3.9 3区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2022-06-21 DOI: 10.1177/10996362221108974
Yiqun Cao, Xiaoliang Geng, Hui Han, Yahui Lu, J. Wang, Changan Zhao
In this paper, theoretical analysis, numerical simulation and mechanical test on the 3D printed lattice sandwich structures are carried out to study the buckling performance. 2 types of lattice structures, body centered cubic (BCC) and rhombic dodecahedron (DOD) are included. The lattice sandwich panels are made of ALSi10 Mg alloy materials and manufactured using the selective laser melting technique. The comparative results show that DOD lattice sandwich panel not only has higher bearing capacity, but also shows stronger toughness in the post-buckling stage than BCC type panel, even they have the same characteristic size. The buckling mode depends on the topology of the unit cell. For BCC and DOD type panels, the main buckling modes are local buckling and global buckling respectively. The reasons of different buckling modes are discussed. Moreover, the buckling evolution and failure modes of the two types of panels in the post-buckling stage are investigated.
本文对3D打印晶格夹层结构进行了理论分析、数值模拟和力学试验,研究了其屈曲性能。晶格结构包括体心立方(BCC)和菱形十二面体(DOD)两种。晶格夹层板采用alsi10mg合金材料,采用选择性激光熔化技术制造。对比结果表明,在特征尺寸相同的情况下,DOD点阵夹层板不仅具有更高的承载能力,而且在屈曲后阶段表现出比BCC型板更强的韧性。屈曲模式取决于单元胞的拓扑结构。对于BCC型板和DOD型板,屈曲形式分别为局部屈曲和整体屈曲。讨论了不同屈曲模态产生的原因。此外,还研究了两种板在屈曲后阶段的屈曲演化和破坏模式。
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引用次数: 1
Strength of asymmetric tapered composite foam core sandwich structures subjected to thermomechanical loading 不对称锥形复合材料泡沫芯夹层结构在热机械载荷作用下的强度
IF 3.9 3区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2022-06-08 DOI: 10.1177/10996362221106782
V. Goyal, Jacob I. Rome, D. Patel
An experimental test program and companion analytical study were designed and conducted to gain understanding of the tensile failure mechanisms in asymmetrical tapered sandwich core structures at cold temperatures. Representative test coupons were subjected to a tensile load in an environmental chamber to induce foam tensile failure in the core. Finite-element modeling with a proposed maximum principal stress criterion was used to predict the failure loads of the tapered test coupon design at the test temperatures. The predicted failure loads were in good agreement with test results. An important finding is that the cure stresses in the foam are significant and should not be ignored. Additionally, the analysis correctly predicted the failure initiation location, which was verified using high speed photography during the tensile test. The study identified the critical failure regions of asymmetrical tapered sandwich core designs and the failure load dependence on the temperature gradient in the structure.
为了解非对称锥形夹层芯结构在低温下的拉伸破坏机制,设计并实施了实验测试程序和配套分析研究。有代表性的试样在环境室中经受拉伸载荷,以诱发岩心的泡沫拉伸破坏。采用提出的最大主应力准则进行有限元建模,预测了试验温度下锥形试验板的失效载荷。预测的失效载荷与试验结果吻合较好。一个重要的发现是,固化应力在泡沫是显著的,不应忽视。此外,该分析正确预测了失效起始位置,并在拉伸试验中使用高速摄影技术进行了验证。研究确定了非对称锥形夹层堆芯设计的临界破坏区域,以及结构中温度梯度对破坏载荷的影响。
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引用次数: 0
On new benchmark free vibration solutions of rectangular sandwich panels within the symplectic solution framework 辛解框架下矩形夹芯板的新基准自由振动解
IF 3.9 3区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2022-06-01 DOI: 10.1177/10996362221106780
Chao Zhou, Zhuofan Ni, Xinran Zheng, Bo Wang, Rui Li
In this paper, the first attempt is made to obtain some new analytic free vibration solutions of rectangular sandwich panels within the symplectic solution framework, which are difficult to tackle within the conventional analytic solution framework. The sandwich panels with honeycomb and truss cores are first treated as equivalent thick plates. The governing dual equation is then established within the Hamiltonian system. Subsequently, the original problem is converted into two subproblems whose analytic solutions are acquired by applying the variable separation and symplectic eigen expansion. The superposition yields the final analytic free vibration solution, with the emerging coefficients determined according to the equivalence between the original problem and the superposition. The natural frequency and mode shape solutions by the present symplectic superposition method are quantitatively shown via numerical and graphical results, respectively, and are all well validated by consistency with classical solutions, experimental results, or the numerical solutions by the refined finite element modeling. Besides providing the new results that can serve as benchmarks, the effects of the size parameters on the natural frequencies of the sandwich panels are also analyzed. Since the developed method gives up the assumption of any trial solutions and follows a rigorous derivation to yield new analytic solutions, it provides opportunities for solving more intricate problems of sandwich panels and shells.
本文首次尝试在辛解框架内得到一些新的矩形夹层板自由振动解析解,这些解析解在常规解析解框架内难以求解。蜂窝芯和桁架芯夹层板首先作为等效厚板处理。然后在哈密顿系统内建立控制对偶方程。然后,将原问题转化为两个子问题,利用变量分离和辛特征展开得到子问题的解析解。叠加得到最终的自由振动解析解,新出现的系数根据原问题与叠加之间的等价性确定。本文所提出的辛叠加法固有频率解和模态振型解分别通过数值结果和图形结果进行了定量显示,并通过与经典解、实验结果或精化有限元模型数值解的一致性得到了很好的验证。除了提供可作为基准的新结果外,还分析了尺寸参数对夹芯板固有频率的影响。由于所开发的方法放弃了任何试解的假设,并遵循严格的推导来产生新的解析解,因此它为解决更复杂的夹层板和壳的问题提供了机会。
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引用次数: 1
Investigation of the effect of wavy honeycomb on the bending performance of the sandwich structure 波浪蜂窝对夹层结构弯曲性能影响的研究
IF 3.9 3区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2022-06-01 DOI: 10.1177/10996362221108973
Alparslan Solak, B. A. Temiztas, Berna Bolat
Sandwich structures are frequently used in structural areas where lightness and strength are essential. These structures are indispensable for sailing boats, and ground and air vehicles. The base purpose of this study is to investigate the effect of wave parameters on the sandwich structure. The data obtained from the bending tests of the model created using Ls-Dyna was compared with the experimental data of the literature. There is a 3.05% difference between the peak force in experimental and Ls-Dyna. The force-deformation plots are coherent, and the progressive images of the sandwich structure during bending are similar. In addition, using theoretical approaches, the highest force and the amount of collapse during bending were determined. There is a difference of 3.1% between the theoretical approach and Ls-Dyna values. Thus, the Ls-Dyna model was validated. The flat cell walls of the honeycomb were modeled as a sine wave. Four wave numbers and wave amplitudes were used. In this way, 16 different analysis files were created. The results show that the new sandwich structure’s specific peak force and specific energy absorption (SEA) increased by 7–110% compared to the ordinary flat walled sandwich structure. This research will assist in the design of new sandwich structures.
夹层结构经常用于结构领域的轻便和强度是必不可少的。这些结构对于帆船、地面和空中交通工具是必不可少的。本研究的基本目的是探讨波浪参数对夹层结构的影响。利用Ls-Dyna建立的模型的弯曲试验数据与文献的实验数据进行了比较。实验得到的峰值力与Ls-Dyna的峰值力相差3.05%。受力变形图是一致的,夹层结构在弯曲过程中的渐进图像是相似的。此外,采用理论方法,确定了弯曲过程中的最大受力和坍塌量。理论方法与Ls-Dyna值之间的差异为3.1%。因此,Ls-Dyna模型得到了验证。蜂窝的扁平细胞壁被建模为正弦波。使用了四种波数和波幅。通过这种方式,创建了16个不同的分析文件。结果表明:与普通平壁夹层结构相比,新型夹层结构的比峰力和比能吸收提高了7 ~ 110%;这项研究将有助于新的夹层结构的设计。
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引用次数: 2
Analysis of vibration characteristics of auxetic sandwich cylindrical shells resting on elastic foundation 弹性地基上弹性夹层圆柱壳的振动特性分析
IF 3.9 3区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2022-05-18 DOI: 10.1177/10996362221101139
Bin Li, Tao Fu
The main objective of this research work is focused on the vibration analysis of auxetic sandwich cylindrical shell structures resting on an elastic foundation. In the analysis, the sandwich shell structure is composed of three layers in which the middle layer consists of auxetic material with a negative Poisson’s ratio, and the two skin layers are isotropic homogeneous materials. The motion equation is extracted according to the first-order shear deformation theory (FSDT) and the Hamilton principle. The governing equations of coupled partial differential equations are solved by the generalized differential quadrature (GDQ) method, and the natural frequencies are determined. By comparing the experimental results with the numerical results calculated by commercial finite element software, the validity of the proposed theoretical model is verified. Finally, the influences of geometrical parameters and elastic foundation on the vibration behavior of sandwich shell structures have been investigated.
本研究工作的主要目的是对弹性地基上的饱和夹层圆柱壳结构进行振动分析。在分析中,夹层壳结构由三层组成,其中中间层由负泊松比的膨胀材料组成,两个表皮层为各向同性均质材料。根据一阶剪切变形理论和Hamilton原理提取了运动方程。采用广义微分求积法求解耦合偏微分方程的控制方程,确定了其固有频率。通过将实验结果与商业有限元软件计算结果的比较,验证了所提出的理论模型的有效性。最后,研究了几何参数和弹性地基对夹层板结构振动特性的影响。
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引用次数: 4
期刊
Journal of Sandwich Structures & Materials
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