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Design of multifunctional polymethacrylimide foam sandwich with excellent radar absorption capability and compressive performance 设计具有优异雷达吸收能力和抗压性能的多功能聚甲基丙烯酰亚胺泡沫夹层材料
IF 3.9 3区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-04-01 DOI: 10.1177/10996362241242996
Shijun Song, Chao Xiong, Junhui Yin, Chao Han, Fang Zhao, Zhaoshu Yang, Lei Liu
A composite multifunctional radar absorption polymethacrylimide (RAPMI) foam sandwich (MRAPS) was constructed. Analytical models for out-of-plane and in-plane compression of the MRAPS were established. Three-dimensional failure mechanism maps and specific strength cubic cloud maps were drawn. Finally, a multiobjective particle swarm optimization (MOPSO) algorithm was used to achieve an integrated design, and a specific calculation example was tested and verified through experiments. The resulting sandwich with a 43.0 mm thickness core and 0.13 g/cm3 density achieves 90% effective absorption above broadband (RL ≤ −10 dB) in the 2–18 GHz range. As a radar absorption absorber, the MRAPS increased the engineering value and strategic importance of PMI foam for structural components in the military and aerospace sectors.
构建了一种复合多功能雷达吸收聚甲基丙烯酰亚胺(RAPMI)泡沫夹层(MRAPS)。建立了 MRAPS 的平面外和平面内压缩分析模型。绘制了三维失效机理图和比强度立方云图。最后,使用多目标粒子群优化(MOPSO)算法实现了综合设计,并通过实验测试和验证了一个具体的计算实例。结果表明,夹层的核心厚度为 43.0 毫米,密度为 0.13 克/立方厘米,在 2-18 千兆赫范围内实现了 90% 以上的宽带有效吸收(RL ≤ -10dB)。作为一种雷达吸收体,MRAPS 提高了 PMI 泡沫在军事和航空航天领域结构组件中的工程价值和战略重要性。
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引用次数: 0
Development and evaluation of the sandwich flexure after impact test 开发和评估冲击后夹层挠曲试验
IF 3.9 3区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-03-27 DOI: 10.1177/10996362241238271
Bradley K. Kuramoto, Marcus L. Stanfield, Daniel O. Adams
A four-point flexure after impact test method has been developed to assess the damage tolerance of sandwich structures under flexural loading. This test method, recently standardized as standard practice ASTM D8388 by ASTM International, is designed for use with sandwich specimens that have been impact damaged per ASTM D7766. The test method utilizes a four-point flexure fixture to test specimens using the methodology from ASTM D7249, along with modifications specified in the practice. The sandwich configurations investigated consisted of carbon/epoxy facesheets with a Nomex® honeycomb core. Mechanical testing was conducted to evaluate the proposed specimen design, fixturing, and test procedure. Finite element analysis was used to finalize the specimen sizing.
为评估三明治夹层结构在挠曲载荷下的损伤耐受性,我们开发了一种冲击后四点挠曲测试方法。这种测试方法最近被 ASTM International 标准化为标准做法 ASTM D8388,设计用于按照 ASTM D7766 标准对受到冲击损坏的夹层试样进行测试。该测试方法采用四点挠曲夹具,使用 ASTM D7249 中的方法以及实践中规定的修改对试样进行测试。所研究的夹层结构包括带有 Nomex® 蜂窝芯材的碳/环氧面层。为评估所建议的试样设计、夹具和测试程序,进行了机械测试。有限元分析用于最终确定试样尺寸。
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引用次数: 0
Numerical crashworthiness analysis of 2014 Aluminium- Silicon Carbide Particle (SiCp) foam filled Carbon Fiber-Reinforced Plastic (CFRP) tube under impact loading 2014 年铝碳化硅粒子(SiCp)泡沫填充碳纤维增强塑料(CFRP)管在冲击载荷下的耐撞性数值分析
IF 3.9 3区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-03-06 DOI: 10.1177/10996362241238279
Sonika Sahu, Pradeep Kumar, Vivek Kumar Dhimole, Narendra Kumar, Venkata Ravi Vusa, Mohd Zahid Ansari, Chongdu Cho
Aluminium foam and Carbon Fiber Reinforced Plastic (CFRP) are widely used composite materials in automobile industries due to the benefits of lightweight and energy absorption capacity. Therefore, in this study, the numerical crashworthiness analysis of 2014 Aluminium-SiCp (2014AA-SiCp) foam filled in CFRP tube has been performed under impact loading. Quasi-static compression tests have been conducted on 2014AA-SiCp foam to extract the mechanical parameters required for numerical simulations. To understand the crushing behavior under the axial impact loading, 2014AA-SiCp foam-filled CFRP tube has been numerically modelled using ABAQUS® software. The parametric study was carried out to explore the effects of filler material, foam densities, and impact velocities on crushing behavior. It was found that load increases with the rise in foam density and impact velocity. Moreover, the deformation increases with the increase in impact velocity. Results showed that the load carrying capacity of foam filled CFRP tubes was significantly improved compared to that of empty CFRP tubes. The foam filled CFRP specimens exhibited peak load of 122 kN and an energy absorption capacity of 3012 J, showcasing an approximate improvement of 43% and 11% respectively, over the values obtained for empty CFRP tubes.
泡沫铝和碳纤维增强塑料(CFRP)具有轻量化和能量吸收能力强等优点,是汽车行业广泛使用的复合材料。因此,本研究对填充在 CFRP 管中的 2014 年铝硅复合材料(2014AA-SiCp)进行了冲击载荷下的耐撞性数值分析。对 2014AA-SiCp 泡沫进行了准静态压缩试验,以提取数值模拟所需的力学参数。为了解轴向冲击载荷下的挤压行为,使用 ABAQUS® 软件对 2014AA-SiCp 泡沫填充 CFRP 管进行了数值模拟。参数研究旨在探索填充材料、泡沫密度和冲击速度对挤压行为的影响。研究发现,载荷随着泡沫密度和冲击速度的增加而增加。此外,变形也随着冲击速度的增加而增大。结果表明,与空的 CFRP 管相比,填充泡沫的 CFRP 管的承载能力明显提高。填充泡沫的 CFRP 试样的峰值载荷为 122 kN,能量吸收能力为 3012 J,与空 CFRP 管的数值相比,分别提高了约 43% 和 11%。
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引用次数: 0
Energy absorption and low-velocity impact responses of the sandwich panels with lattice truss core 带格状桁架核心的夹芯板的能量吸收和低速冲击响应
IF 3.9 3区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-03-05 DOI: 10.1177/10996362241238272
Mohammad Ghasemi, Mojtaba Mohammadpour, Fathollah Taheri‐Behrooz
This study investigates the dynamic energy absorption performance of composite sandwich panels with two different configurations of lattice truss core. Two types of core structures were designed and created using polyamide 12 through the selective laser sintering (SLS) additive manufacturing method. These structures, with uniform and graded cell topologies, were created by changing the geometry and layer density of the body-centered cubic (BCC) unit cell. The cores were used to fabricate composite sandwich panels, which were made with E-glass/epoxy face sheets. Then, their ability to absorb energy during low-velocity impact and quasi-static compressive strength was tested using both experimental and numerical methods. It was found that the graded structure absorbed 10, 5, and 3% more energy than the uniform structure for the energy levels of 12.4, 16.5, and 17.9 J, respectively. It was also found that both structures could absorb at least 90% of the impact energy. In terms of strength, the uniform structure was able to tolerate 1.15 times larger impact loads, indicating its higher strength than the graded structure. The uniform structure had 8% more compressive strength.
本研究探讨了具有两种不同结构的格子桁架芯材的复合夹层板的动态能量吸收性能。通过选择性激光烧结(SLS)增材制造方法,使用聚酰胺 12 设计并制造了两种芯材结构。通过改变体心立方(BCC)单元格的几何形状和层密度,创建了具有均匀和分级单元格拓扑结构的这些结构。这些芯材被用于制造复合夹层板,夹层板由 E 玻璃/环氧树脂面板制成。然后,使用实验和数值方法测试了它们在低速冲击时吸收能量的能力和准静态抗压强度。结果发现,在 12.4、16.5 和 17.9 J 的能量水平下,分级结构吸收的能量分别比均匀结构多 10%、5% 和 3%。研究还发现,两种结构都能吸收至少 90% 的冲击能量。在强度方面,均匀结构能够承受 1.15 倍的冲击载荷,表明其强度高于分级结构。均匀结构的抗压强度高出 8%。
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引用次数: 0
Lateral instability of sandwich beams under uniform bending 均匀弯曲下夹层梁的横向不稳定性
IF 3.9 3区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-02-20 DOI: 10.1177/10996362241233612
Avi Wurf, Oded Rabinovitch, Yeoshua Frostig
This paper investigates the lateral-torsional instability of soft-core sandwich beams. This physical phenomenon, which has received limited attention in the framework of sandwich structures, is investigated here in the context of fully nonlinear analysis for the first time. The research addresses, quantifies, and explores the lateral-torsional instability with emphasis on the unique features of the sandwich structure and its geometrically nonlinear response. The research questions relate to the nature of the instability and to the role of the deformability of the core layer in the unique mechanism. The results of the investigation include a new, high-order, nonlinear model for the analysis of the torsional-lateral response as well as new insight into the evolution of the phenomenon in sandwich beams.
本文研究了软芯夹层梁的横向扭转不稳定性。这一物理现象在夹层结构框架内受到的关注有限,本文首次在全非线性分析的背景下对其进行了研究。研究针对、量化和探讨了横向扭转不稳定性,重点是夹层结构的独特特征及其几何非线性响应。研究问题涉及不稳定性的性质以及夹芯层的变形性在独特机制中的作用。研究成果包括用于分析扭转侧向响应的新型高阶非线性模型,以及对夹层梁中这一现象演变的新见解。
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引用次数: 0
Initial performance assessment of 3D printed thin walled structures for spacecraft applications 用于航天器的 3D 打印薄壁结构的初步性能评估
IF 3.9 3区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-01-29 DOI: 10.1177/10996362241230576
Adrian Dumitrescu, Scott J I Walker, Federico Romei, Atul Bhaskar
Sandwich panels are the fundamental structural element in a wide range of applications, including in satellite primary structures. While sandwich constructions are very efficient, their complex multi-material assembly leaves room for further optimisation of the core volume and improvement in the integration phase. One key technology that can enable the transition to multifunctional sandwich panel cores tailored to certain applications is the additive manufacturing (AM) of satellite primary structure sandwich panel cores. This paper investigates the feasibility of replacing the baseline Aluminium honeycomb core with a core printed out of AlSi10Mg through Powder Bed Fusion. Sandwich panels with carbon fiber-reinforced plastic (CFRP) facesheets and printed honeycomb cores as well as fully printed corrugated panels are produced and tested under three point bending (3PB) and compression as part of the EU funded ReDSHIFT project. The Instron 5560 (3PB) and 4204 (compression) are used to perform the experiments that follow the ASTM C393-11 and C365 standards. When compared against the baseline CFRP-AL panels, the 3D printed honeycomb cores carry up to twice as much load per unit mass in bending and four times as much in compression, while also being stiffer. The fully printed corrugates samples are weaker than the honeycombs, but in conjunction with the honeycomb geometry may present a promising avenue for developing multifunctional cores. While limitations with current metal printing technology prevent AM cores from matching the mass of baseline designs, the superior specific performance and geometrical freedom make printed cores a promising design alternative.
夹层板是广泛应用的基本结构元素,包括卫星的主要结构。虽然三明治结构非常高效,但其复杂的多材料组装为进一步优化芯材体积和改进集成阶段留下了空间。卫星主结构夹芯板芯材的增材制造(AM)技术是一项关键技术,可实现向针对特定应用定制的多功能夹芯板芯材的过渡。本文研究了通过粉末床熔融技术用铝硅镁打印芯材取代基准铝蜂窝芯材的可行性。作为欧盟资助的 ReDSHIFT 项目的一部分,我们制作并在三点弯曲(3PB)和压缩条件下测试了带有碳纤维增强塑料(CFRP)面板和印刷蜂窝芯的夹芯板以及完全印刷的波纹板。实验使用 Instron 5560(三点弯曲)和 4204(压缩)进行,符合 ASTM C393-11 和 C365 标准。与基线 CFRP-AL 板相比,3D 打印蜂窝芯在弯曲时承受的单位质量载荷是其两倍,在压缩时是其四倍,同时还具有更高的刚度。完全打印出来的波纹板样品比蜂窝更弱,但与蜂窝几何形状相结合,可能会成为开发多功能芯材的一个很有前景的途径。虽然目前的金属打印技术存在局限性,导致 AM 磁芯无法达到基准设计的质量,但其卓越的特定性能和几何自由度使打印磁芯成为一种很有前途的设计替代方案。
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引用次数: 0
Improved compressive performance of lattice truss core sandwich composites with modified Kagome topologies: An experimental and numerical study 改进Kagome拓扑结构的栅格桁架芯夹层复合材料压缩性能的实验与数值研究
IF 3.9 3区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2023-09-02 DOI: 10.1177/10996362231197684
T. Dastan, R. Jafari Nedoushan, M. Sheikhzadeh, Woong‐Ryeol Yu
A finite element model (FEM) using a more realistic three-dimensional geometry of lattice truss core was proposed to simulate the flatwise compression test on lattice truss core sandwich composites (LTCSCs). The goal was to reduce the disparity between experimental results and FEM predictions without inclusion of imperfection, as oppose to similar studies. Besides, two modified Kagome topologies were suggested and fabricated by adding vertical composite struts at specific locations. Based on the experimental results, the modified Kagome topologies exhibited superior specific compressive stiffness and strength over the Kagome topology, by about 100%. In addition, facesheet rotation of Kagome topology was found by the FEM, which considerably affect its compressive performance. Facesheet rotation is caused by the arrangement of composite struts of LTCSC. Compressive response of LTCSC was acceptably predicted by the FEM, though there was quite high error for compressive stiffness and strength. Probable sources of discrepancy between experimental and FEM results were discussed.
提出了一种采用更为真实的格架芯三维几何结构的有限元模型来模拟格架芯夹层复合材料的平面压缩试验。目标是减少实验结果和FEM预测之间的差异,而不包括不完美,而不是类似的研究。此外,提出了两种改进的Kagome拓扑结构,并在特定位置添加垂直复合支撑。实验结果表明,改进后的Kagome拓扑结构比Kagome拓扑结构具有更高的比抗压刚度和强度,比Kagome拓扑结构高约100%。此外,通过有限元分析发现,Kagome拓扑的面板旋转对其抗压性能有较大影响。面板旋转是由LTCSC复合支撑的布置引起的。有限元法预测长轴混凝土的抗压响应是可以接受的,但抗压刚度和抗压强度误差较大。讨论了实验结果与有限元结果差异的可能来源。
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引用次数: 0
Scaling behaviour of corrugated sandwich panels under impact load 冲击载荷作用下波纹夹层板的结垢特性
IF 3.9 3区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2023-08-24 DOI: 10.1177/10996362231196540
Y. Cheng, Kun Liu, Z. Wang
The majority of the experimental studies investigating the dynamic response of sandwich panels are conducted using small-scale models that cannot be applied directly in the marine industry. In this study, a velocity–stress–mass (VSG) method based on the Johnson–Cook equation (VSG–JC) is derived to determine the relationship between a full-size structure (prototype) and its scaled-down model. The developed methodology is verified using theoretical and numerical solutions for an impact-loaded beam and plate, respectively. Theoretically, the model response can explicitly predict the behavior of a full-size structure using the VSG–JC method, whereas the strain rate cannot be obtained precisely via numerical simulation; hence, the corrected results for the model deviate slightly from the prototype results. Additionally, this method is compared with the VSG method based on the Cowper–Symonds equation (VSG–CS) in the numerical simulation of sandwich panels. The comparison results indicates that the VSG–JC method is more accurate than the VSG–CS method. The dynamic response of the scaled models predicted using the VSG–JC method coincides with that of the prototype, thus demonstrating that the VSG–JC method is valid for evaluating the scaling behavior of sandwich structures subjected to impact loads.
大多数研究夹层板动态响应的实验研究都是使用小规模模型进行的,这些模型不能直接应用于海洋工业。本文建立了基于Johnson-Cook方程(VSG - jc)的速度-应力-质量(VSG)方法,用于确定全尺寸结构(原型)与其缩尺模型之间的关系。所开发的方法分别使用理论和数值解对冲击加载梁和板进行了验证。从理论上讲,VSG-JC方法可以明确地预测全尺寸结构的行为,而通过数值模拟无法精确地获得应变率;因此,模型的修正结果与原型结果略有偏差。并将该方法与基于Cowper-Symonds方程(VSG - cs)的VSG方法在夹芯板数值模拟中进行了比较。对比结果表明,VSG-JC法比VSG-CS法更准确。利用VSG-JC方法预测的模型的动态响应与原型的动态响应吻合,证明了VSG-JC方法用于评价夹层结构在冲击载荷作用下的标化行为是有效的。
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引用次数: 0
A combined iterative complex eigenvalue method and finite element-boundary element method for acoustic analysis of the railway steel bridge deck damped with constrained layer damping 结合迭代复特征值法和有限元-边界元法对具有约束层阻尼的铁路钢桥面进行声学分析
IF 3.9 3区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2023-08-21 DOI: 10.1177/10996362231197681
Xihao Jiang, Haoqing Li, Xiaozhen Li, Lin Liang
This paper presents a combined method to predict structure-borne noise from the railway steel bridge deck damped with constrained layer damping (CLD), in which the frequency-dependent properties of the viscoelastic material are accurately considered through the iterative complex eigenvalue method (ICEM). Then, a 1:4 steel bridge deck model is designed and manufactured, and a series of hammer tests of the CLD-damped steel bridge deck are carried out in a semi-anechoic chamber to verify the proposed method. Then, the noise reduction effect of CLD is discussed in detail. It shows that the overall SPLs at the near field point S-3 and the far field point S-8 are reduced by 7.5 dB and 11.1 dB, respectively, and the noise attenuation rate along with distance is also improved significantly after damped with CLD. Finally, the influences of the key design parameters of CLD on noise reduction are quantitatively analyzed, so as to provide reference for the research and application of CLD in railway bridge engineering.
本文通过迭代复特征值法(ICEM)准确地考虑了粘弹性材料的频率相关特性,提出了一种结合约束层阻尼(CLD)的铁路钢桥面结构噪声预测方法。然后,设计并制作了1:4的钢桥面模型,并在半消声室中对cld阻尼钢桥面进行了一系列锤击试验,验证了所提出的方法。然后,详细讨论了CLD的降噪效果。结果表明,采用CLD阻尼后,近场点S-3和远场点S-8的总声压差分别降低了7.5 dB和11.1 dB,随距离的噪声衰减率也显著提高。最后,定量分析了CLD关键设计参数对降噪的影响,为CLD在铁路桥梁工程中的研究和应用提供参考。
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引用次数: 0
Mechanical properties of periodic rectangular tube sandwich structure subjected to out-of-plane impact compression loading 平面外冲击压缩载荷作用下周期性矩形管夹层结构的力学性能
IF 3.9 3区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2023-08-17 DOI: 10.1177/10996362231194714
Ziqiang Zhu, Ye Yuan, Peiyan Yang, J. Qu
Owing to its unique deformation form, negative Poisson’s ratio sandwich structure has attracted significantly widespread interest, especially in the impact protection field. However, inferior mechanical properties severely limit their practical applications. To enhance its mechanical properties, a new type of periodic sandwich structure of rectangular tube was designed and fabricated, and the structure presents negative Poisson’s ratio characteristic under out-of-plane impact compression load. To evaluate its mechanical properties, the deformation form and equivalent yield strength of the periodic rectangular tube sandwich structure were obtained through the split Hopkinson pressure bar (SHPB) experiment. A numerical model of the different wall thicknesses of periodic rectangular tube sandwich structure (PRTSS) was established, and the accuracy of the model was verified by comparing it with the deformation form and equivalent yield strength obtained from experimental results. The results show that with the increase of rectangular tube wall thickness in PRTSS, the equivalent yield strength increases, and the equivalent yield platform strain decreases. Moreover, through the simulation results under four different strain rates, it is obtained that the equivalent yield stress of PRTSS increases with the increase of strain rate, and the straining length of the equivalent yield platform decreases with the increase of strain rate. The effect of wall thickness and strain rate on PRTSS was analyzed, which provided certain guiding significance for the application of the structure in the field of impact protection.
负泊松比夹层结构由于其独特的变形形式,在冲击防护领域引起了广泛的关注。然而,较差的力学性能严重限制了其实际应用。为提高矩形管的力学性能,设计制造了一种新型的周期性夹层结构,该结构在面外冲击压缩载荷下呈现负泊松比特性。为评价其力学性能,通过劈裂霍普金森压杆(SHPB)试验获得了周期性矩形管夹层结构的变形形态和等效屈服强度。建立了周期矩形管夹芯结构(PRTSS)不同壁厚的数值模型,并与实验结果得到的变形形式和等效屈服强度进行了比较,验证了模型的准确性。结果表明:随着PRTSS中矩形管壁厚度的增加,等效屈服强度增大,等效屈服平台应变减小;此外,通过四种不同应变速率下的模拟结果,得到PRTSS的等效屈服应力随应变速率的增加而增大,等效屈服平台的应变长度随应变速率的增加而减小。分析了壁厚和应变速率对PRTSS的影响,为该结构在冲击防护领域的应用提供了一定的指导意义。
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引用次数: 0
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Journal of Sandwich Structures & Materials
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