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Performance investigation of indigenously designed multideck Screen (MDS) 自主设计的多层筛网(MDS)的性能研究
Pub Date : 2021-10-23 DOI: 10.54693/piche.04925
Ishaq Ahmad, Bilal Ahmad, F. Ahmad, Ali Muhammad
Multideck screen (MDS) has found wide applications in mineral processing industry and their performance can be evaluated on the basis of various parameters. The screen was indigenously designed with three decks of various changeable screens. The efficiency of MDS was evaluated at different parameters through efficiency equation and partition/Tromp curves. The imperfection factor and cut size was also determined. Material feed rate of 1 kg/min, 2 kg/min and 3 kg/min; screen angle of 7°, 10° and 13°; aperture size of 2 mm, 1mm and 0.3 mm in the three decks were taken into account. The results showed that the efficiency of MDS improves with increasing screen angle and aperture size whereas it reduces with increasing feed rate. The cut size value improves with increasing screen angle and aperture size whereas it reduces with increasing feed rate. The imperfect factor value reaches zero with increasing screen angle and aperture size while value of imperfect factor increases with increasing feed rate. The maximum efficiency was found approx. 95% at screen angle of 13°, feed rate of 1 kg/min and aperture size of 2 mm.
多层筛(MDS)在选矿工业中有着广泛的应用,其性能可以根据各种参数进行评估。屏幕是由三层不同的可更换屏幕自主设计的。通过效率方程和分割/Tromp曲线评价MDS在不同参数下的效率。还确定了缺陷因素和切口尺寸。物料进料速率为1kg/min、2kg/min和3kg/min;屏幕角度分别为7°、10°和13°;考虑了三层甲板中2mm、1mm和0.3mm的孔径大小。结果表明,MDS的效率随着筛网角度和孔径的增加而提高,而随着进料速率的增加而降低。切割尺寸值随着屏幕角度和孔径的增加而提高,而随着进给速率的增加而降低。不完美因子值随着屏幕角度和孔径的增加而为零,而不完美因子的值随着进给速率的增加而增加。在筛网角度为13°、进料速度为1kg/min和孔径为2mm时,发现最大效率约为95%。
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引用次数: 0
Effect of organic additives and current efficiency on electrodeposition of Nickel from sulfate bath 有机添加剂和电流效率对硫酸盐浴电沉积镍的影响
Pub Date : 2021-10-13 DOI: 10.54693/piche.04924
Muhammad Sadiq, M. Humayun, A. Naveed, M. Arif, S. Afridi, M. Naeem Khan, M. Asif
The properties of nickel metal electrodeposited in presence of organic additives in various concentrations were studied with respect to current efficiency of the bath. Films were electrodeposited in various pH and temperatures and for different time in order to get high current efficiency and uniform deposit. Locally available salt of sulfate is preferably used as source of nickel. Sodium sulfate is used to improve the conductivity of the bath and it is found that the rate of deposition linearly increases with the increase in concentration of the sodium sulfate in the electrolytic bath. Nickel chloride is primarily added to the bath not only to increase the corrosion of the anode but also to enhance the uniformity of the deposited layer. Surface structure analyses were carried out using scanning electron microscopy. Elemental analyses are done by energy dispersive x-rays. Reasons for variation in properties and structural characteristics of metal deposit are discussed.
研究了在不同浓度的有机添加剂存在下电沉积金属镍的性能及其对镀液电流效率的影响。为了获得较高的电流效率和均匀的镀层,在不同的pH、温度和时间下电沉积薄膜。最好使用当地可用的硫酸盐作为镍的来源。用硫酸钠改善电解槽的电导率,发现随着硫酸钠浓度的增加,沉积速率呈线性增加。在镀液中加入氯化镍不仅是为了增加阳极的腐蚀,而且是为了提高沉积层的均匀性。用扫描电镜对其表面结构进行了分析。元素分析是由能量色散x射线完成的。讨论了金属矿床性质和构造特征变化的原因。
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引用次数: 0
Synthesis of MnO2 Carbon nanotubes catalyst with enhanced Oxygen Reduction Reaction for Polymer Electrolyte Membrane Fuel Cell 聚合物电解质膜燃料电池用增强氧还原反应合成MnO2碳纳米管催化剂
Pub Date : 2021-10-07 DOI: 10.54693/piche.04923
Muhammad Sadiq, M. Arif, A. Ullah, A. Naveed, S. Afridi, M. Humayun, M. Naeem Khan, M. Asif
Polymer Electrolyte Membrane Fuel Cell (PEMFC), an electrochemical power generating technology, uses a precious metal Platinum (Pt) catalyst for Oxygen Reduction Reaction (ORR), which is a major hindrance in its commercialization. Using a non-precious group metal (NPGM) instead of Pt will reduces the cost of PEMFCs. Herein MnO2 carbon nanotubes (CNTs) were synthesized by impregnating the transition metal in large surface carbonaceous material CNTs by hydrothermal synthesis techniques. To enhance the catalytic reaction and increase the volumetric current density, the sample was pyrolyzed at 800 0C temperature under nitrogen atmosphere. During pyrolysis, the nitrogen was also doped in the framework of carbonaceous materials. The materials were then treated with acid, removing the unreacted metals and adding oxygen functional group to the CNT framework due to which the activity of the catalyst is amplified. The catalysts have been characterized by scanning electron microscope (SEM), X-ray diffraction (XRD), Catalyst activity has been calculated by Rotating Disc Electrode (RDE) experiment. The resulting materials are stronger in experimental conditions in alkaline environment and have high electro catalytic activity for oxygen reduction reaction (ORR). Linear Sweep Voltammetry (LSV) depicts a current density of - 4.0 mA/cm2 and over potential of -0.3V vs. Standard Calomel Electrode (SCE) in 0.1M KOH electrolyte. Rotating Disk Electrode (RDE) was conducted at 400, 800, 1200, and 1600 rpm. The results of MnO2CNT show a desirable future aspect in fuel cell commercialization.
聚合物电解质膜燃料电池(PEMFC)是一种电化学发电技术,其氧还原反应(ORR)使用贵金属铂(Pt)催化剂,这是其商业化的主要障碍。使用非贵重族金属(NPGM)代替Pt将降低pemfc的成本。本文采用水热合成技术将过渡金属浸渍在大表面碳质材料碳纳米管中,制备了二氧化锰碳纳米管。为了加强催化反应,提高体积电流密度,在氮气气氛下,在800℃温度下对样品进行热解。在热解过程中,氮也掺杂在碳质材料的框架中。然后用酸处理这些材料,去除未反应的金属,并在碳纳米管框架上添加氧官能团,因此催化剂的活性被放大。用扫描电镜(SEM)、x射线衍射(XRD)对催化剂进行了表征,用旋转圆盘电极(RDE)实验计算了催化剂的活度。所得材料在实验条件下在碱性环境下较强,对氧还原反应(ORR)具有较高的电催化活性。线性扫描伏安法(LSV)描述了在0.1M KOH电解质中,与标准甘汞电极(SCE)相比,电流密度为- 4.0 mA/cm2,过电位为-0.3 v。旋转圆盘电极(RDE)在400、800、1200和1600 rpm下进行。MnO2CNT的结果显示了燃料电池商业化的一个理想的未来方面。
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引用次数: 0
Impact of water content on kinetics of Ca(OH)2 and alkyl benzene sulphonic acid neutralization reaction. 水含量对Ca(OH)2与烷基苯磺酸中和反应动力学的影响。
Pub Date : 2021-10-07 DOI: 10.54693/piche.04922
K. Javed, Mahood Saleem, A. Durrani
The neutralization reaction of Ca(OH)2 and alkyl benzene sulphonic acid (ABS) is catalyzed by the water which was added about 5 to 10% by weight in start of the reaction. The operational cost for separation of water is high and so the water should be at its minimum level in the reaction system to minimize the operational cost for separation of water.  Kinetic study was completed at constant temperature 343 K and different initial water content (1.5, 4.4 and 8.7 weight percent) to determine the reaction kinetic parameters and impact of water content on the rate of reaction, conversion and reaction time for complete conversion. Integral method was used for data analysis of experimental data and to determine the rate equation from concentration time profiles. The neutralization reaction of Ca(OH)2 and ABS is the second order autocatalytic reaction and estimated values of rate constant was 0.0081 liter/mol.min at 343 K and initial water content 1.5 weight percent. The highest rate of reaction was 0.024 mol/lit.min at 343 K and 1.5 weight percent of initial water and about 99.5 % conversion was achieved in 220 min. On increasing the initial water content, the rate of reaction also increased, and almost complete conversion was achieved in 160 min and 120 min when initial water content was 4.4 and 8.7 weight percent respectively. The water content in the end of the reaction was 5.02, 7.86 and 12 weight percent determined when the initial water content was 1.5, 4.4 and 8.7 weight percent respectively charged in the start of the reaction. More than 4.4 weight percent of initial water content is not necessary because after that increment in the rate of reaction was not significant.
在反应开始时加入重量5% ~ 10%的水,催化了Ca(OH)2与烷基苯磺酸(ABS)的中和反应。水分离的运行成本很高,因此水应在反应系统中处于最低水平,以使水分离的运行成本最小化。Â在恒温343 K和不同初始水含量(1.5%、4.4%和8.7%)条件下完成了反应动力学研究,确定了反应动力学参数以及水含量对反应速率、转化率和完全转化所需时间的影响。采用积分法对实验数据进行数据分析,由浓度时间曲线确定速率方程。Ca(OH)2与ABS的中和反应为二级自催化反应,反应速率常数为0.0081 l /mol。最小温度为343 K,初始含水量为1.5%重量%。最高反应速率为0.024 mol/lit。当初始水含量增加时,反应速率也随之提高,当初始水含量分别为4.4和8.7%时,反应速率在160 min和120 min内基本实现完全转化。当反应开始时初始含水量分别为1.5、4.4和8.7%时,反应结束时的含水量分别为5.02、7.86和12%。不需要超过4.4重量%的初始水含量,因为在此之后,反应速率的增加就不显著了。
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引用次数: 0
Natural plant additive for enhancing the viscosity of lubricant oil. 提高润滑油粘度的天然植物添加剂。
Pub Date : 2021-09-15 DOI: 10.54693/piche.04921
A. Saadi, Muna Suhail, L. Saad, I. Hassan, F. Ahmed
This study represents to improve the performance of the viscosity of lubricating oil engine behavior against the temperature of the combustion engine oil and to solve problems of facing scientists and industrial purposes like consumption properties of lubricating oil (LO) due to the high temperature inside combustion engine. Extracts natural compounds of frankincense were added to the LO due to frankincense has active physical properties of a heat capacity to a create clear effect on improving the durability of viscosity index was investigated using four general, grades of oil to evaluate viscosity changes against combustion temperature.  Numerical technique was used to evaluate the efficiency of four grades and compare it with the optimum reference sample. The obtained results of efficiency were increased approximately 46.16 %. Derived mathematical model depending on three types of heat transfer like heat transfer convection from solid to LO, heat transfer convection from LO to the frankincense and heat transfer from LO to the liquid phase of frankincense to estimate the change of an oil's viscosity against temperature. As well, proposed mathematical model considers the effect of frankincense on the action of LO with and without frankincense.
本研究旨在改善润滑油粘度在内燃机油温度下的性能,解决由于内燃机内部温度过高导致的润滑油消耗特性等科学家和工业应用所面临的问题。由于乳香具有活跃的热容量物理性质,因此将乳香提取物的天然化合物添加到LO中,对提高耐久性有明显的效果,使用四种一般等级的油来研究粘度随燃烧温度的变化。采用数值方法对四个等级的效率进行了评价,并与最佳参考样品进行了比较。所得结果的效率提高了约46.16%。根据固体到乳香的对流换热、乳香到乳香的对流换热、乳香到乳香的液相换热等三种传热类型,推导出油粘度随温度变化的数学模型。此外,所建立的数学模型还考虑了乳香对含乳香和不含乳香的LO作用的影响。
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引用次数: 0
Experimental study of coal washability using float and sink test 浮沉试验研究煤的可选性
Pub Date : 2021-07-12 DOI: 10.54693/piche.04918
M. Imran, N. Ali, H. Masood, Muhammad Ashraf, Waqar Ali
Pakistani coal is characterized by large amount of mineral matters especially pyrite, which restricts its use in power generation and process industry. High ash contents in coal create problems in terms of slagging, fouling, clinker formation and environmental pollution. High ash content of the coal will affect the coal applications, in order to reduce ash the contents of coal, there is need to clean the coal. In this experimental study effect of dense medium, specific gravity, settling time and particle size on coal washability have been carried out. Experimental study showed that maximum clean coal float fraction was separated out at particle size of 60 mesh. The maximum yield of clean coal is 86.1 % obtained in float and sink test. Settling time also influenced directly on float fraction, float and sink fraction became almost constant at 16 hours. In present research lowest ash contents of clean coal is reduced from 36.38 % to 11.1% which is acceptable for further utilization of process industry.
巴基斯坦煤炭的特点是含有大量的矿物,尤其是黄铁矿,这限制了其在发电和加工工业中的应用。煤的高灰分含量会造成结渣、结垢、熟料形成和环境污染等问题。煤的灰分含量高会影响煤的应用,为了降低煤的灰分含量,就需要对煤进行净化。本试验研究了介质密度、比重、沉降时间和粒度对煤可选性的影响。实验研究表明,在粒径为60目时可分离出最大的精煤浮粒。浮沉试验净煤收率最高可达86.1%。沉降时间对浮子分数也有直接影响,在16 h时浮子分数和沉子分数基本保持不变。目前研究的净煤最低灰分由36.38%降至11.1%,可满足加工工业的进一步利用。
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引用次数: 0
Microstructural and mechanical properties of Al2O3 reinforced Al7010 matrix composites, fabricated by stir casting 搅拌铸造Al2O3增强Al7010基复合材料的组织与力学性能
Pub Date : 2021-06-16 DOI: 10.54693/piche.04917
A. Farooq, Fauzia Wahid, M. Hafeez, T. Anum
The microstructural and mechanical properties of alumina reinforced Al7010 matrix composites, fabricated by stir casting, were investigated by varying size and volume fractions of alumina particles. The optical microscope, micro Vickers hardness tester, tensile tester, and impact testers were used to evaluate the microstructure and mechanical properties of produced alumina reinforced Al7010 matrix composites. Results show that the alumina reinforced Al7010 matrix composites, incorporating lower volume fractions of alumina particles, exhibited much better morphological and mechanical properties than composites with higher volume fractions. The composite with 14% alumina particles of size 15 µm exhibited uniform dispersion of alumina particles in the Al7010 matrix with superior interfacial bonding and negligible agglomeration of alumina particles and excellent morphological properties. On the other hand, the composite, having 21% alumina particles of size 1 µm demonstrated very poor morphological properties and intensive agglomeration of alumina particles. Similarly, the maximum values of Rm (349 MPa) and ƐT (3.41%) were also offered by composite, incorporating 14% Al2O3 particles of size 15 µm attributed to the uniform dispersion and negligible agglomeration of alumina particles throughout the matrix. The composite with 21% alumina particles of size 1 µm offered the minimum values of Rm (172 MPa) and ƐT (1.69%) due to the presence of intensive agglomeration of alumina particles. The superior impact toughness (11.4 J) and the overall optimum combination of morphological and mechanical properties were offered by the composite with 14% alumina particles of size 15 µm.
采用搅拌铸造法制备了氧化铝增强Al7010基复合材料,研究了不同尺寸和体积分数的氧化铝增强Al7010基复合材料的组织和力学性能。采用光学显微镜、显微维氏硬度计、拉伸试验机和冲击试验机对制备的氧化铝增强Al7010基复合材料的显微组织和力学性能进行了评价。结果表明,氧化铝增强Al7010基复合材料的形貌和力学性能均优于体积分数较高的复合材料,其氧化铝颗粒体积分数较低。在Al7010基体中添加14%大小为15µm的氧化铝颗粒的复合材料表现出氧化铝颗粒均匀分散,界面结合良好,氧化铝颗粒团聚很小,具有优异的形态性能。另一方面,复合材料中含有21%的1 μ m大小的氧化铝颗粒,表现出非常差的形态性能和氧化铝颗粒的强烈团聚。同样,复合材料也提供了Rm (349 MPa)和Æ′T(3.41%)的最大值,其中包含14%的Al2O3颗粒,尺寸为15µm,这归因于氧化铝颗粒在整个基体中的均匀分散和可忽略的团聚。1µm大小的氧化铝颗粒占比21%的复合材料由于存在强烈的氧化铝颗粒团聚,其Rm (172 MPa)和Æ′T(1.69%)的值最小。该复合材料具有优异的冲击韧性(11.4 J),且形貌和力学性能的整体最佳组合是由尺寸为15µm的14%氧化铝颗粒组成。
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引用次数: 0
Effective reduction clearing parameters involving alternative reducing agent 包括替代还原剂的有效还原清除参数
Pub Date : 2021-05-31 DOI: 10.54693/piche.04916
M. Waqas, Syed Zameer Ul Hassan, S. Siddique, Ali Asghar, Anila Ali, Ali Raza Shafqat, Zafar Javed, Zohaib Iqbal, Mehwish Hafeez
Dyeing of polyester is done by using disperse dyes. Some of the disperse dyes remain unfixed during dyeing and create problems in shade and colorfastness properties. Reduction clearing (RC) is a process to remove these unfixed dyes and to enhance colorfastness properties. In the Pakistani textile industry, reduction clearing is being done by using sodium dithionite (Na2S2O4), which has the best results in reducing dyestuff.  The problem with sodium dithionite is that it is sensitive to air and also creates a lot of environmental issues. Its sensitivity causes inconsistent results of reduction clearing. Different dyers used different processes and recipes of reduction clearing. Thiourea Dioxide (TUD) is a green reducing agent and can be used as a replacement for sodium dithionite. TUD (CH4N2S) is a stable product with a comparable result with sodium dithionite. Interlock knitted fabric is used in this project whose composition has recycled polyester. The fabric was first dyed using black dyestuff and then reduction clearing was done on a lab-scale with different factors (Shade depth, the concentration of TUD, RC temperature). Three colorfastness tests were conducted to evaluate the different levels of each factor i.e. colorfastness to washing, fastness to perspiration, and fastness to water according to standard numbers ISO 105-C06, ISO 105-E04, and ISO 105-E01, respectively. It was observed that shade depth does not affect the results while concentration and RC temperature have a significant effect on the results. Moreover, the effective concentration of TUD was also determined.
聚酯的染色是用分散染料进行的。一些分散染料在染色过程中仍然未固定,并在色度和色牢度方面产生问题。还原清除(RC)是一种去除这些未固定染料并提高色牢度的工艺。在巴基斯坦纺织工业中,使用连二亚硫酸钠(Na2S2O4)进行还原清理,这在还原染料方面效果最好。连二亚亚硫酸钠的问题是它对空气敏感,也会造成许多环境问题。其敏感性导致还原清除结果不一致。不同的染料采用不同的还原澄清工艺和配方。二氧化硫脲(TUD)是一种绿色还原剂,可替代连二亚硫酸钠。TUD(CH4N2S)是一种稳定的产物,其结果与连二亚硫酸钠相当。本项目采用互锁针织面料,其成分为再生聚酯。织物首先用黑色染料染色,然后在实验室规模上用不同的因素(遮光深度、TUD浓度、RC温度)进行还原澄清。分别根据标准号ISO 105-C06、ISO 105-E04和ISO 105-E01,进行了三次色牢度测试,以评估每个因素的不同水平,即耐洗涤色牢度、耐汗渍色牢度和耐水牢度。观察到遮荫深度不影响结果,而浓度和RC温度对结果有显著影响。此外,还测定了TUD的有效浓度。
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引用次数: 0
Utilization of Nagarparker kaolin for the synthesis of zeolite-zsm, a value added product Nagararker高岭土在合成zsm沸石中的应用
Pub Date : 2021-05-25 DOI: 10.54693/piche.04915
H. Mahar, S. A. Soomro, A. Memon, S. Holmes
Nagarparker arid zone of Pakistan. It has large deposits of Kaolin (China Clay) approximately 4.3 million tons. Crystal zeolite ZSM produced and characterized. Material ground, calcined dehydrated using ball mill, autoclave and furnace respectively due to dehydration kaolinite converted into metakaolin with a weight loss of about 3.9% and 8 M solution of Sodium hydroxide added with the ratio of 1:5 at 100 °C with vigorous stirring for 1 h. Fusion carried out at 100 °C for 1 h, sample washed 3 times to make its pH normal. Characteristic Si-O-Al, OH, Al-OH and Si-OH bands were confirmed in Fourier Transform Infrared Spectroscopy studies. Scanning Electron microscopy showed clear morphology of zeolite zsm. Xray Diffraction showed 2ÆŸ peaks and revealed orthogonal shaped crystal structure. The results show that the Nagarparker kaoling is suitable for the synthesis of Zeolite ZSM as value added Product.
巴基斯坦的Nagarparker干旱区。它有大量高岭土(中国粘土)矿床,约430万吨。ZSM晶体沸石的制备和表征。材料研磨,分别使用球磨机、高压釜和熔炉煅烧脱水,因为脱水高岭土转化为重量损失约3.9%的偏高岭土,并在100°C下以1:5的比例添加8M氢氧化钠溶液,剧烈搅拌1h。在100°C.下进行1 h的融合,样品洗涤3次以使其pH正常。傅立叶变换红外光谱研究证实了Si-O-Al、OH、Al-OH和Si-OH的特征谱带。扫描电子显微镜显示zsm沸石的形貌清晰。X射线衍射显示出2个峰,并显示出正交形状的晶体结构。结果表明,Nagarmarker高岭土适用于ZSM沸石的合成。
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引用次数: 0
A Technical Feasibility Study and Environmental Impacts of Green Cement Production from Recycled Fly Ash in Pakistan 巴基斯坦再生粉煤灰生产绿色水泥技术可行性及环境影响研究
Pub Date : 2021-04-14 DOI: 10.54693/piche.04914
H. Masood, S. Haider, U. Javed, N. Ali, S. Hussain, Muhammad Ashraf
This Research includes that how to switch from prior techniques towards the green cement. Green cement is environment friendly and less producing the carbon dioxide in the environment. First of all it seems that the possibility of best replaceable recycled material which is fly ash. There are set of materials which can replace the cement in making concrete like the rice husk, sugar cane, furnace slag etc. but we have worked on fly ash as recycled material which has the same constituents required for making cement and fly as required less amount of energy as fly ash already burned that’s why generation of carbon dioxide is less. In this thesis we have calculated the percentage amount of fly ash to limestone used for green cement production. In present study it can be replaced 80 to 100 percent of cement by fly ash but for this purpose we have to use sodium based activator. In this research work it have been found the best place for green cement plant in Sindh (Pakistan) in plant location and discussed all factors that affect the plant location.
本研究包括如何从现有技术转向绿色水泥。绿色水泥对环境友好,在环境中产生的二氧化碳较少。首先,似乎最好的可替代再生材料是粉煤灰的可能性。在制造混凝土时,有一套材料可以取代水泥,如稻壳、甘蔗、炉渣等。但我们已经将飞灰作为回收材料进行了研究,它具有制造水泥和飞灰所需的相同成分,所需的能量比已经燃烧的飞灰少™这就是为什么二氧化碳的产生更少。在本文中,我们计算了用于绿色水泥生产的石灰石中粉煤灰的百分比。在目前的研究中,它可以用粉煤灰代替80%到100%的水泥,但为此我们必须使用钠基活化剂。在这项研究工作中,在信德省(巴基斯坦)找到了绿色水泥厂的最佳厂址,并讨论了影响厂址的所有因素。
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引用次数: 0
期刊
Journal of the Pakistan Institute of Chemical Engineers
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