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Development and characterization of foundry refractory coating and validation through factorial design of experiment 铸造耐火涂料的研制、表征及析因设计试验验证
Pub Date : 2020-09-28 DOI: 10.54693/piche.04812
M. Wasim, A. Salam, K. M. Deen, H. Rehman
Foundry Refractory Coatings are used to improve surface finish of grey iron castings and reduces the re-work cost that covers the surface defects. Present research was concentrated on qualitative and quantitative analysis of commercial coatings through X-ray Diffraction and Energy Dispersive Spectroscopy respectively. A number of coating compositions were prepared by means of refractory fillers, binders and particle size as most concern parameter and validated through Design of Experiment. Ultimately, three types of coating formulation were developed by coating constituents and characterized using X-ray Diffraction. Fe2O3 and SiO2 were determined as major phases in all coating samples. Particle size of 75 microns was used for smooth surface finish. Gray iron casting had been produced without disturbing the mechanical properties and graphite distribution. Surface defects were covered by one of the best refractory coating recipe.
铸造耐火涂料用于改善灰铁铸件的表面光洁度,降低覆盖表面缺陷的返工成本。目前的研究主要集中在利用x射线衍射和能量色散光谱对工业涂料进行定性和定量分析。以耐火填料、粘结剂和粒径为主要参数制备了多种涂料组合,并通过试验设计进行了验证。最后,根据涂层成分开发了三种类型的涂层配方,并用x射线衍射对其进行了表征。Fe2O3和SiO2是所有涂层样品的主要相。粒径为75微米,表面光洁度高。在不影响铸件力学性能和石墨分布的情况下,生产出了灰铸铁铸件。采用一种最佳的耐火涂料配方覆盖了表面缺陷。
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引用次数: 0
Development of correlation between GCV and proximate analysis of indigenous coals GCV与本地煤的近似分析之间相关性的发展
Pub Date : 2020-07-21 DOI: 10.54693/piche.04811
Hafiz Waqas Feroze, H. Bb
Higher heating value (HHV) is very important for quality of coal when used as a fuel. It is often used for estimating the efficiency of treatment and other beneficiation methods and for research purpose. Although it is a costly process and requires special equipment and experts to operate. Whereas proximate analysis data can be obtained easily using an ordinary muffle furnace Therefore, to simplify the task and to reduce the cost of analysis many correlations were developed for determining HHV from proximate analysis of coal. In the present work, an effort has been made to develop a correlation based on proximate analyses data for calculating HHV of coal (air-dried basis). The models presented here is established using analyses of 50 samples of indigenous coal and its importance lies in role of all the major variables affecting the HHV. The developed models appear to be better than the existing models and have the following: Model 1: HHV (Mj/kg) = 15.788– 0.215M% – 0.148A% + 0.036V.m% + 6.680 F.c% Model 2: HHV (Mj/kg) = 8.804 – 0.061M% + 0.187V.m% + 0.231F.c% Heating values of basic types of indigenous coal samples were measured and calculated using empirical formulae and results were compared. Remarkable differences were observed in heating value of fifty samples of indigenous coal analyzed. It is determined that further study of these other types is merited for better and more economical utilization of the coal. A significant correlation was also observed between the Heating values proximate contents of the coal.
当煤用作燃料时,较高的热值(HHV)对煤的质量非常重要。它通常用于估计处理和其他选矿方法的效率,并用于研究目的。尽管这是一个成本高昂的过程,需要特殊的设备和专家来操作。然而,使用普通马弗炉可以很容易地获得近似分析数据。因此,为了简化任务并降低分析成本,开发了许多相关性,用于从煤的近似分析中确定HHV。在目前的工作中,已经努力开发一种基于近似分析数据的相关性,用于计算煤的HHV(风干基)。本文提出的模型是通过对50个本地煤样本的分析建立的,其重要性在于影响HHV的所有主要变量的作用。所开发的模型似乎比现有模型更好,并具有以下特性:模型1:HHV(Mj/kg)=15.788“0.215M%”0.148A%+0.036V.m%+6.680 F.c%模型2:HHV(Mj/kg)=8.804““用经验公式测定和计算了0.061M%+0.187V.m%+0.231F.c%的基本煤种的热值,并对其结果进行了比较。分析的50个样品的热值存在显著差异。认为进一步研究这些类型的煤种有利于更好、更经济地利用煤。”在接近煤含量的热值之间也观察到显著的相关性。
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引用次数: 0
Surface modification of polyvinylchloride by high accelerated lead ions 高加速铅离子对聚氯乙烯表面的改性研究
Pub Date : 2020-06-24 DOI: 10.54693/piche.04723
I. M. Dildar, A. Saleem
This research work presents a comparative study for morphological effects of high accelerated and non-accelerated lead ions on polymers. The ions are produced using lead target by high powered pulsed Nd: YAG laser with wavelength of 1.064 µm, energy of 10 mJ, pulse duration of 12 ns, and power of 1.1 MW, at low pressure of ~10-3 torr. The acceleration voltage of 500 V is used to accelerate Lead ions on polyvinylchloride (PVC). The PVC samples are also irradiated without applying any potential, just to have a comparison of both types of irradiation. The samples were irradiated for 300 shots for each sample. The morphological changes were observed using Transmission optical microscope (Motic DMB series). The results showed the morphological changes in polymeric samples for accelerating potential of 500 V and 0 V. Long chain formation of laser accelerated lead ions is observed at 500 V as compared to the 0 V. The ion induced dragging effects are shown for 0 V which depend upon the energy of lead ions and also on the properties of the polymeric sample.
本研究工作对高加速和非加速铅离子对聚合物的形态影响进行了比较研究。离子是用铅靶通过波长为1.064µm、能量为10mJ、脉冲持续时间为12ns、功率为1.1MW的高功率脉冲Nd:YAG激光器在约10-3托的低压下产生的。500伏的加速电压用于加速聚氯乙烯(PVC)上的铅离子。PVC样品也在不施加任何电势的情况下进行辐照,只是为了对两种类型的辐照进行比较。对每个样品照射300次。使用透射光学显微镜(Motic DMB系列)观察形态学变化。结果表明,对于500 V和0 V的加速电势,聚合物样品中的形态变化。与0 V相比,在500 V下观察到激光加速的铅离子的长链形成。对于0 V,显示了离子诱导的拖曳效应,其取决于铅离子的能量以及聚合物样品的性质。
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引用次数: 0
Measurement of noise levels: an observational study in engineering laboratories 噪声水平的测量:工程实验室的观测研究
Pub Date : 2020-05-30 DOI: 10.54693/piche.04722
M. Arif, S. Ahmad, S. Khan
The current study determines the sound levels observed in the engineering laboratories at the Institute of Chemical Engineering and Technology, University of the Punjab, Lahore, Pakistan. The objective of the study was to measure sound-levels of different engineering laboratories during specified time periods and compare them with OSHA standards. The sound-level parameters were investigated in five of the main laboratories. The time weighted average (TWA) and equivalent continuous sound level (Leq) values were observed at different times and compared with the OSHA standards. The TWA in all the laboratories was estimated to be 65.75 dBA which are within the international OSHA standards for noise however a considerable number of sound-levels in different laboratories were slightly higher than the accepted standards. More studies should be undertaken, as background noise and noise coming from the laboratory equipment can not only cause hearing problems but may also lead to miscommunication and difficulties in performing routine laboratory tasks.Keywords: Noise, Sound-level, Polymer, OSHA, Standards, Laboratory, TWA, Leq.
目前的研究确定了在巴基斯坦拉合尔旁遮普邦大学化学工程和技术研究所的工程实验室中观察到的声级。该研究的目的是测量不同工程实验室在特定时间段内的声级,并将其与OSHA标准进行比较。对五个主要实验室的声级参数进行了调查。在不同时间观察时间加权平均值(TWA)和等效连续声级(Leq)值,并与OSHA标准进行比较。所有实验室的TWA估计为65.75 dBA,在OSHA国际噪声标准范围内,但不同实验室的相当多的声级略高于公认标准。应该进行更多的研究,因为背景噪音和来自实验室设备的噪音不仅会导致听力问题,还可能导致沟通失误和执行常规实验室任务的困难。关键词:噪声,声级,聚合物,OSHA,标准,实验室,TWA,Leq。
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引用次数: 0
Extraction of gold from boulangerite ore using sodium cyanide 氰化钠从硼镁石矿石中提取金
Pub Date : 2020-04-19 DOI: 10.54693/piche.04721
Sajjad Ali
Present study focuses over the extraction of gold via sodium cyanide (NaCN) from boulangerite ore. Since the presence of antimony hinders the extraction of gold by cyanidation therefore, the ore was first treated with sodium sulphide (Na2S) and sodium hydroxide (NaOH) to remove/minimize the antimony content. Gold extraction via cyanidation was then studied for different parameters including concentration of NaCN, time effect and influence of temperature on leaching of gold. It was observed that extraction of gold increases with increase in concentration of NaCN and ore amount. Maximum leaching of gold (52.89 - 76.53 %) was carried out at 80 oC, 100 minutes leaching time, 300 rpm and a pH level of 10.5.
目前的研究重点是通过氰化钠(NaCN)从硼镁石矿石中提取金。由于锑的存在阻碍了氰化提取金,因此,首先用硫化钠(Na2S)和氢氧化钠(NaOH)对矿石进行处理,以去除/最小化锑含量。研究了氰化提金过程中NaCN浓度、时间效应和温度对金浸出率的影响。观察到金的提取率随着NaCN浓度和矿石量的增加而增加。金的最大浸出率(52.89-76.53%)在80℃、100分钟浸出时间、300转/分和10.5的pH水平下进行。
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引用次数: 0
Methods of controlling smog in Pakistan 巴基斯坦控制雾霾的方法
Pub Date : 2020-04-19 DOI: 10.54693/piche.04724
Fahid Nisar, Hafiz Muhammad Aamir, Prof.Dr. Muhammad Suleman Tahir, A. Zahid
Pakistan is vulnerable to smog from the last two to three years especially in winter season and it produces haze in the atmosphere which is ultimately vanishing due to rain and it badly affects the public.Smog is related to air pollution and it causes eyes, nose, lung, throat infection which is allergic one and spread rapidly and causes fever and skin diseases.In this article number of factors and reason behind that are vehicle emission, urbanization and burning of waste are discussed and how to mitigate and prevent our atmosphere.So there is a need to copeup this problem through long term planning that is better for the public and for our future generation.
在过去的两三年里,巴基斯坦很容易受到雾霾的影响,尤其是在冬季,它在大气中产生雾霾,最终由于降雨而消失,并严重影响公众。烟雾与空气污染有关,它会引起眼睛、鼻子、肺、喉咙的感染,这种感染是过敏性的,传播迅速,会引起发烧和皮肤病。本文讨论了车辆排放、城市化和垃圾焚烧等因素及其背后的原因,以及如何缓解和预防大气污染。因此,有必要通过对公众和我们的下一代更好的长期规划来解决这个问题。
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引用次数: 0
Characterization of Pakistani coal and biomass blends 巴基斯坦煤和生物质混合物的特性
Pub Date : 2020-04-12 DOI: 10.54693/piche.04715
Junaid Khan
Coal is blackish color sedimentary rock which occurred in layer forms. There are certain ranks of Coal which can be found in different areas of World. It can extract from different mining techniques. The analysis of coal and biomass blends. By using this technology the low grade coal converts into a valuable material which is used as fuel for domestic, commercial and industrial purpose. Biomass blends are made of Pakistani coal with different biomass, bagasse, coconut shell, Coconut waste and saw dust i.e. High Gross calorific value coal is used to blend with biomass of high calorific value and low ash content. Purpose of low ash content is not to effect the environment. The technique was to determine whether which type either Biomass and coal blend to be used for the burning and to give an idea for their use in generating steam for energy production. Which can be used in different types of Gasifiers/boilers i.e circulating fluidized bed. Gross calorific value was determined on the basis of heat basis blends and weight basis blends with net calorific value determined in same heat basis blends and weight basis blends. Net calorific value was determined using Dulong formula.
煤是呈黑色的沉积岩,呈层状产出。在世界的不同地区都可以找到某些等级的煤。它可以从不同的采矿技术中提取。煤和生物质混合物的分析。通过使用这项技术,低品位煤转化为一种有价值的材料,用作家庭、商业和工业用途的燃料。生物质混合物由巴基斯坦煤与不同的生物质、蔗渣、椰子壳、椰子废料和木屑制成,即使用高热值煤与高热值和低灰分的生物质混合。低灰分的目的是不影响环境。这项技术是为了确定是否使用哪种类型的生物质和煤的混合物进行燃烧,并为它们在产生用于能源生产的蒸汽提供一个想法。可用于不同类型的气化炉/锅炉,即循环流化床。总热值是在热基混合物和重量基混合物的基础上确定的,而净热值是在相同的热基混合物或重量基混合物中确定的。净热值采用杜龙公式确定。
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引用次数: 0
Effect on the pull out and the bond strength of concrete by different surface treatment of steel reinforcement bars 钢筋表面处理对混凝土拔出和粘结强度的影响
Pub Date : 2019-08-21 DOI: 10.54693/piche.04712
A. Saleem, A. Farooq, R. Ahmad
In present research, it is aimed to study the effect of different interface of steel reinforcement bars on the pull out and bond strength of the concrete. The concrete possess a good compressional strength but relatively low pull out strength. So to enhance its pull out strength different reinforcements like steel bars, wires etc. are introduced in the concrete. The introduced steel bars give good pull out properties to concrete but also affected in corrosive environment. Different interface is made to protect these bars from corrosion by applying different treatment on the interface between surrounding concrete and steel bars which affects the bond strength between concrete and the re-bar. Reinforced bars are surface treated with emulsion paint, polyester resin, alkali and lubricating oil. Ravi and Chenab sand are used to produce two different concrete, having the compressional strength of 24.37 MPa and 19.25 MPa respectively. Pull out testing to find out the pullout strength which is further used to calculate the bond strengths. The results shows that both types of concrete specimens possess the maximum pull out and bond strength for untreated reinforcement bars The specimens with painted reinforcement bars has the minimum pull out and bond strength among all the specimens. The ravi sand has pull out strength of 5kN and 3kN for untreated and paint surface treated respectively while chenab sand has pull out strength of 7.5kN and 2.5kN for untreated and paint surface treated respectively.
本研究旨在研究不同钢筋界面对混凝土拉拔强度和粘结强度的影响。混凝土具有较好的抗压强度,但抗拉强度较低。为了提高混凝土的抗拔强度,在混凝土中引入了钢筋、钢丝等不同的增强材料。引入的钢筋对混凝土具有良好的拉拔性能,但在腐蚀环境中也会受到影响。通过对周围混凝土和钢筋之间的界面进行不同的处理,形成不同的界面来保护这些钢筋免受腐蚀,从而影响混凝土与钢筋之间的结合强度。钢筋表面用乳胶漆、聚酯树脂、碱和润滑油处理。采用Ravi砂和Chenab砂配制两种不同的混凝土,抗压强度分别为24.37 MPa和19.25 MPa。拉出试验,求出拉出强度,并以此计算粘结强度。结果表明:未加筋的两种混凝土试件的拉拔强度和粘结强度均最大,加筋的两种混凝土试件的拉拔强度和粘结强度最小;ravi砂在未处理和油漆表面处理时的抗拔强度分别为5kN和3kN, chenab砂在未处理和油漆表面处理时的抗拔强度分别为7.5kN和2.5kN。
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引用次数: 1
Effect of fabric modification and clay loading on mechanical properties of reinforced composites 织物改性和粘土负载对增强复合材料力学性能的影响
Pub Date : 2019-08-19 DOI: 10.54693/piche.04714
Kanza Naseer, N. Ali, W. Khan, Muhammad Ashraf, Imran Shamshad, Khurram Shahzad
Ethylene terephthalate fabric has been used to strengthen the unsaturated polyester resin. The macroscopic, microscopic and spectroscopic studies of the surface modified polyester fabric, bentonite and unsaturated polyester are comparatively investigated by tensile and flexural testing, scanning electron microscopy (SEM) and x-ray diffraction (XRD). Strong fabric and matrix adhesion is governed by surface modification of polyester fabric with alkali treatment. Compared with neat polyester resin, the tensile strength of chemically modified polyester fabric filled unsaturated polyester composites is 47% increase at 3 wt.% of clay and the flexural strength is increased up to 72%.  In order to know the delamination tendency, composites broken in mechanical testing are analyzed by SEM. It indicates that delamination tendency, fiber pullout, fiber de-bonding and fiber bridging are reduced in the composites with modified fabric. XRD patterns show that lattice of 3D knitted fabric and MMT composite is body centered cubic
对苯二甲酸乙酯织物用于增强不饱和聚酯树脂。采用拉伸和弯曲测试、扫描电镜(SEM)和x射线衍射(XRD)等方法,对表面改性聚酯织物、膨润土和不饱和聚酯的宏观、微观和光谱学进行了比较研究。涤纶织物经碱处理后表面改性,织物和基体的附着力较强。化学改性涤纶织物填充不饱和聚酯复合材料的抗拉强度比纯聚酯树脂提高47%,粘土添加量为3 wt.%时,抗折强度提高72%。为了了解复合材料的分层倾向,利用扫描电镜对力学试验中断裂的复合材料进行了分析。结果表明,改性织物减少了复合材料的分层倾向、纤维拉拔、纤维脱粘和纤维桥接。XRD分析表明,三维针织物与MMT复合材料的晶格为体心立方晶格
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引用次数: 0
Evaluation of hydrothermally carbonized alternative biomass (Lepironia articulata) as a source of alternative energy and adsorbent 水热碳化替代生物质(Lepironia articulata)作为替代能源和吸附剂的评价
Pub Date : 2019-08-19 DOI: 10.54693/piche.04711
A. Ullah
Lepironia articulata (LA) widely available wetland biomass was successfully converted into a solid coal-like material called hydrochar. Hydrothermal carbonization (HTC) being a technically-attractive thermal conversion process of biomass into hydrochar at mild conditions was adopted in this study. The effect of process parameters on the physicochemical properties and the yield of hydrochar was studied by varying carbonization temperature and residence time over the range of 180, 200, 220, 240 oC and 6, 12, 24 h, respectively. With an increase in temperature, the hydrochar yield decreased rapidly from 68.8% at 180 oC to 55.2% at 240 oC. In addition, the increase in carbon percentage was observed with an increase in temperature from 10.28% (180 oC) to 38.69 %( 240 oC). The H/C and O/C atomic ratios reduced from 1.392 and 0.541 to 1.072 and 0.271, respectively, which was typically related to decarboxylation, demethanation, and dehydration reactions. Hydrochar obtained was characterized appropriately, i.e., proximate analysis, TGA, HHV, FT-IR and BET. The highest surface area (SBET) of hydrochar obtained was 72.2 m2/g. The maximum iodine number calculated was 220 mg/g. HHV of hydrochar was in the range of 22.52 to 25.1 MJ/kg. Overall results conclude the effectiveness of LA in the field of environmental remediation, sustainable and alternative energy.
广泛利用的湿地生物量成功地转化为固体煤样物质,称为碳氢化合物。水热炭化(HTC)是一种技术上具有吸引力的生物质在温和条件下转化为碳氢化合物的热转化工艺。通过在180、200、220、240℃和6、12、24 h范围内改变炭化温度和停留时间,研究了工艺参数对烃类物化性能和产率的影响。随着温度的升高,烃类产率从180℃时的68.8%迅速下降到240℃时的55.2%。此外,随着温度的升高,碳含量从10.28%(180℃)增加到38.69%(240℃)。H/C和O/C原子比分别从1.392和0.541降至1.072和0.271,主要与脱羧、脱甲烷和脱水反应有关。对所得烃类进行了表征,即:近似分析、TGA、HHV、FT-IR和BET。所得烃类的最高表面积(SBET)为72.2 m2/g。计算出的最大碘含量为220 mg/g。烃类的HHV范围为22.52 ~ 25.1 MJ/kg。总体结果表明,LA在环境修复、可持续和替代能源领域的有效性。
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引用次数: 0
期刊
Journal of the Pakistan Institute of Chemical Engineers
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