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Enhancing the mechanical and electrical properties of irradiated acrylonitrile butadiene rubber/magnetite nanocomposites for electromagnetic shielding applications 增强辐照丙烯腈丁二烯橡胶/磁铁矿纳米复合材料在电磁屏蔽应用中的机械和电气性能
IF 3.3 4区 材料科学 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-08-02 DOI: 10.1177/08927057241270832
Rania Mounir, MM El Zayat, A Sharaf, AA El-Gamal
By using a traditional roll mill, nitrile butadiene rubber (NBR)/magnetite nanocomposites for electromagnetic interference shielding applications were successfully prepared. The synthesized magnetite nanoparticles were analyzed using X-ray diffraction (XRD), Fourier transform infrared (FTIR), transmission electron microscope (TEM), and energy dispersive X-ray (EDX) techniques. The results from these techniques emphasis the preparation of Fe3O4 with a diameter range between 3.8 nm and 19 nm. Before and after gamma irradiation at different doses the impact of adding different contents of magnetite nanoparticles in NBR was carefully examined through mechanical and electrical measurements for all samples at room temperature. The mechanical parameters and the electrical properties of NBR were enhanced after adding Fe3O4 nanoparticles. Electromagnetic interference shielding (EMI) for all fabricated nanocomposites before and after gamma-ray irradiation under the same conditions of pressure, humidity and temperature was performed as a promising application for these materials in practical life. The electromagnetic shielding effectiveness (SE) of the prepared samples was measured in the X-band of the radio frequency range. There are three global maxima around 9.4 GHz, 10.4 GHz, and 11.4 GHz. Subsequent reinforcement of Fe3O4 nanoparticles into NBR produced higher shielding effectiveness for radio frequency signals. Furthermore, applied gamma radiation doses improved the shielding properties of the fabricated nanocomposites.
通过使用传统的辊轧机,成功制备了用于电磁干扰屏蔽的丁腈橡胶(NBR)/磁铁矿纳米复合材料。利用 X 射线衍射 (XRD)、傅立叶变换红外 (FTIR)、透射电子显微镜 (TEM) 和能量色散 X 射线 (EDX) 技术对合成的磁铁矿纳米粒子进行了分析。这些技术的结果表明,制备出的 Fe3O4 直径范围在 3.8 纳米到 19 纳米之间。在室温下对所有样品进行不同剂量的伽马射线辐照前后,通过机械和电气测量仔细研究了在丁腈橡胶中添加不同含量的磁铁矿纳米粒子的影响。加入 Fe3O4 纳米粒子后,丁腈橡胶的机械参数和电气性能都得到了提高。在相同的压力、湿度和温度条件下,对所有制备的纳米复合材料进行伽马射线辐照前后的电磁干扰屏蔽(EMI)测试,结果表明这些材料在实际生活中的应用前景广阔。在射频范围的 X 波段测量了所制备样品的电磁屏蔽效能(SE)。在 9.4 GHz、10.4 GHz 和 11.4 GHz 附近有三个全局最大值。在丁腈橡胶中添加 Fe3O4 纳米粒子后,可产生更高的射频信号屏蔽效果。此外,应用伽马辐射剂量也提高了纳米复合材料的屏蔽性能。
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引用次数: 0
Valorizing recycled paper through chitosan and glyoxal-chitosan treatments: Synergistic effects on mechanical and physical properties 通过壳聚糖和乙二醛-壳聚糖处理使再生纸增值:对机械和物理特性的协同效应
IF 3.3 4区 材料科学 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-07-31 DOI: 10.1177/08927057241271760
Elahe Chiani, Hossein Jalali Torshizi, Alireza Ashori, Hamidreza Rudi, Mohammad Reza Nabid
The present study investigates the efficacy of chitosan and glyoxal-crosslinked chitosan (Chi-Gly) as reinforcing agents for enhancing the mechanical, physical, and functional properties of recycled paper. The research aims to evaluate the comparative performance of these two forms of chitosan in imparting strength characteristics and improved functionality to recycled paper substrates. Chitosan and Chi-Gly solutions prepared via glyoxal crosslinking were incorporated into recycled pulp suspensions at varying dosages. Laboratory handsheets were fabricated, and their properties were systematically evaluated through mechanical testing, morphological analysis, wettability measurements, and antibacterial assays. The results demonstrated significant improvements in the tensile index, burst index, and bending resistance for the chitosan and Chi-Gly treated papers, with the Chi-Gly exhibiting superior reinforcement. Notably, the Chi-Gly treated paper exhibited a higher wet tensile index and lower water absorption capacity than the control. SEM analysis revealed a denser, more cohesive fiber network facilitated by chitosan and Chi-Gly, aiding the reinforcement. The treated papers exhibited reduced hydrophobicity and pronounced antibacterial activity against E. coli (a gram-negative bacterium) and S. aureus (a gram-positive bacterium), with the Chi-Gly treatment outperforming chitosan. Notably, the treatments improved the functional properties without negatively impacting optical brightness. The findings highlight the synergistic effects of glyoxal crosslinking on chitosan’s reinforcing ability and the potential of these biopolymers as sustainable and multifunctional additives for the recycled paper industry.
本研究调查了壳聚糖和乙二醛交联壳聚糖(Chi-Gly)作为增强剂在提高再生纸的机械、物理和功能特性方面的功效。研究旨在评估这两种形式的壳聚糖在赋予再生纸基材强度特性和改进功能性方面的比较性能。将通过乙二醛交联制备的壳聚糖和 Chi-Gly 溶液以不同的剂量加入回收纸浆悬浮液中。通过机械测试、形态分析、润湿性测量和抗菌试验,对实验室手纸的性能进行了系统评估。结果表明,壳聚糖和 Chi-Gly 处理过的纸张在拉伸指数、爆裂指数和抗弯强度方面都有明显改善,其中 Chi-Gly 的强化效果更佳。值得注意的是,与对照组相比,经 Chi-Gly 处理的纸张湿抗张指数更高,吸水能力更低。SEM 分析表明,壳聚糖和 Chi-Gly 使纤维网更致密、更有凝聚力,从而增强了纸张的强度。处理后的纸张疏水性降低,对大肠杆菌(一种革兰氏阴性细菌)和金黄色葡萄球菌(一种革兰氏阳性细菌)的抗菌活性明显提高,其中 Chi-Gly 处理效果优于壳聚糖。值得注意的是,这些处理方法在改善功能特性的同时不会对光学亮度产生负面影响。研究结果凸显了乙二醛交联对壳聚糖增强能力的协同作用,以及这些生物聚合物作为再生纸行业可持续多功能添加剂的潜力。
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引用次数: 0
A novel polymer based on ethylene-methyl acrylate copolymer/chloroprene rubber thermoplastic vulcanizates with rapid thermo-responsive shape memory property 一种基于乙烯-丙烯酸甲酯共聚物/氯丁橡胶热塑性硫化弹性体的新型聚合物,具有快速热响应形状记忆特性
IF 3.3 4区 材料科学 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-07-30 DOI: 10.1177/08927057241270891
Dazhi Zhu, Wanwu Ma, Jianqiang Chu, Zhiyuan Gong, Zhaobo Wang
A simple and effective strategy for preparing thermo-responsive shape memory polymers (TSMPs) can be designed where the novel TSMPs based on ethylene-methyl acrylate copolymer (EMA) and chlorinated polyethylene rubber (CR) thermoplastic vulcanizates (TPVs) were prepared using dynamic vulcanization. The morphology of the EMA/CR TPVs exhibited a sea-island structure obviously; moreover, the EMA served as the continuous phase and mainly provided the shape fixation (SF) capability of the blend, while the highly elastic CR was acted as the dispersed phase and provided the primary driving force during the shape recovery (SR) process. The SF and SR behaviors of the EMA/CR TPVs can be effectively controlled by varying the weight ratio of EMA/CR blends. Increasing the weight ratio of EMA/CR, the SF% of the EMA/CR TPVs was enhanced while the SR% was decreased remarkably. The shape memory behaviors of EMA/CR TPVs were significantly influenced by temperature. Notably, when the fixation and recovery temperatures were all set at 95°C, both the SF% and SR% of the EMA/CR TPVs with a weight ratio of 80/20 exceeded 95%, and the SR time was 15∼20s, demonstrating the excellent shape memory property.
利用动态硫化法制备了基于乙烯-丙烯酸甲酯共聚物(EMA)和氯化聚乙烯橡胶(CR)热塑性硫化弹性体(TPVs)的新型热响应形状记忆聚合物(TSMPs),设计了一种简单有效的热响应形状记忆聚合物(TSMPs)制备策略。EMA/CR 热塑性硫化弹性体的形貌明显呈现海岛结构;此外,EMA 作为连续相,主要提供共混物的形状固定(SF)能力,而高弹性 CR 作为分散相,在形状恢复(SR)过程中提供主要驱动力。通过改变 EMA/CR 共混物的重量比,可以有效控制 EMA/CR 热塑性硫化弹性体的 SF 和 SR 行为。随着 EMA/CR 重量比的增加,EMA/CR 热塑性硫化弹性体的 SF% 得到提高,而 SR% 则明显下降。EMA/CR 热塑性硫化弹性体的形状记忆行为受温度的影响很大。值得注意的是,当固定温度和恢复温度都设定为 95°C 时,重量比为 80/20 的 EMA/CR 热塑性硫化弹性体的 SF% 和 SR% 都超过了 95%,SR 时间为 15∼20s,显示出优异的形状记忆特性。
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引用次数: 0
Investigating the low velocity impact response of additively manufactured tri-material composite structure with application on helmet 研究快速成型三材料复合结构的低速冲击响应,并将其应用于头盔
IF 3.3 4区 材料科学 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-07-30 DOI: 10.1177/08927057241268839
Ammar M Al-Areqi, Subbarayan Sivasankaran, Bandar A. Aloyaydi, Fahad A. Al-Mufadi
Additively manufactured composite structures can be utilized in the production of engineering materials with enhanced mechanical properties. In this work, mono-, bi-, and tri-material structures (MMS, BMS, and TMS, respectively) were fabricated using additively manufactured PLA (poly-lactic acid) lattice frames embedded with Polyurethane (PU) foam and milled glass fibers (MGFs). TMS samples were reinforced with MGFs at 1.25, 2.5, 3.75, and 5.0 vol%, indicated as TMS-1, TMS-2, TMS-3, and TMS-4, respectively. The mechanical response of these composite structures was tested by applying a low-velocity impact load. The effects of MGF content and variations in applied impact energy, and variation in microstructure on the composite samples were investigated. Results revealed an enhanced mechanical response of TMS samples compared to MMS and BMS. Additionally, with increasing applied impact energy, the TMS samples showed an improved corresponding response, with a peak absorbed energy of 96.03% of the applied 60 J energy. Furthermore, to study the applicability of the composite structures in real-life applications, helmet prototypes made of MMS, BMS, and TMS were designed and tested under the applied low-velocity load, showing an improved response of TMS helmet samples compared to the other composite structures.
快速成型复合材料结构可用于生产具有更强机械性能的工程材料。在这项工作中,使用嵌入聚氨酯(PU)泡沫和研磨玻璃纤维(MGF)的添加剂制造聚乳酸(PLA)晶格框架,分别制造了单材料、双材料和三材料结构(MMS、BMS 和 TMS)。用 1.25、2.5、3.75 和 5.0 Vol% 的 MGF 增强了 TMS 样品,分别称为 TMS-1、TMS-2、TMS-3 和 TMS-4。通过施加低速冲击载荷测试了这些复合材料结构的机械响应。研究了 MGF 含量、施加的冲击能量变化以及微观结构变化对复合材料样品的影响。结果表明,与 MMS 和 BMS 相比,TMS 样品的机械响应更强。此外,随着施加冲击能量的增加,TMS 样品的相应响应也有所改善,吸收能量峰值为施加 60 J 能量的 96.03%。此外,为了研究复合结构在实际应用中的适用性,我们设计了由 MMS、BMS 和 TMS 制成的头盔原型,并在施加的低速载荷下进行了测试,结果表明与其他复合结构相比,TMS 头盔样品的响应更好。
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引用次数: 0
Fabrication of co-continuous morphology of polysulfone/nylon 6, 6 nanocomposites by varying the concentration of organically modified clay content 通过改变有机改性粘土含量的浓度制备聚砜/尼龙 6,6 纳米复合材料的共连续形貌
IF 3.3 4区 材料科学 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-07-30 DOI: 10.1177/08927057241270907
Tanmoy Rath, Ibrahim A Alnaser, Asiful H Seikh
A unique morphology was fabricated using melt mixing of polysulfone (PSU) and nylon 6, 6, as well as organically modified clay to produce two blended nanocomposite compositions (80/20 and 60/40 w/w) of polysulfone and nylon 6, 6. The morphology of PSU/Nylon 6, 6 blend nanocomposites with various amounts of clay has been examined using scanning electron microscope (SEM), transmission electron microscope (TEM), and wide-angle X-ray diffraction (WAXD). In the case of 80/20 (w/w) PSU/Nylon 6, 6 without clay, the Nylon 6, 6 is dispersed in the PSU matrix with an average particle size of about 6.81 micrometers (μm). After adding clay (2%, 4%, and 8%), the domain size of nylon 6, 6 decreases, although the decrease rate is much slower than initially observed. However, we discovered that when the organoclay level exceeds 2%, the matrix-domain structure transforms into a co-continuous morphology for the 60/40 (w/w) blends. The TEM studies clearly demonstrate that the organoclay preferentially positions itself in the nylon 6, 6 phase, exhibiting a high degree of exfoliation, while the PSU phase of the nanocomposites remains devoid of clay, irrespective of the amount present. This study indicates that the size of clay platelets dispersed in the PSU/Nylon 6, 6 blend plays an important role in determining the morphology and stability of these blends. Moreover, the co-continuous structures were stable against further annealing at high temperatures, thus inhibiting the coalescence of the dispersed phase in addition to reducing interfacial tension.
利用聚砜(PSU)和尼龙 6、6 以及有机改性粘土的熔融混合,制造出一种独特的形态,生产出聚砜和尼龙 6、6 的两种混合纳米复合材料成分(80/20 和 60/40 w/w)。使用扫描电子显微镜(SEM)、透射电子显微镜(TEM)和广角 X 射线衍射(WAXD)对不同粘土用量的 PSU/尼龙 6、6 混合纳米复合材料的形态进行了研究。在 80/20(重量比)PSU/尼龙 6、6(不含粘土)的情况下,尼龙 6、6 分散在 PSU 基体中,平均粒径约为 6.81 微米(μm)。添加粘土(2%、4% 和 8%)后,尼龙 6、6 的畴尺寸减小,但减小速度比最初观察到的要慢得多。不过,我们发现当有机粘土的含量超过 2% 时,60/40(重量比)共混物的基体-畴结构会转变为共连续形态。TEM 研究清楚地表明,有机粘土优先位于尼龙 6、6 相中,表现出高度的剥离性,而纳米复合材料的 PSU 相中仍然没有粘土,无论其含量多少。这项研究表明,分散在 PSU/Nylon 6, 6 混合物中的粘土小板的尺寸在决定这些混合物的形态和稳定性方面起着重要作用。此外,共连续结构在高温下进一步退火时也很稳定,从而抑制了分散相的凝聚,并降低了界面张力。
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引用次数: 0
A comprehensive review on different leaf fiber loading on PLA polymer matrix composite 全面评述聚乳酸聚合物基复合材料上的不同叶片纤维负载
IF 3.3 4区 材料科学 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-07-26 DOI: 10.1177/08927057241268832
Dibya P Sethy, Swarnalata Sahoo
Bio-sourced plastics are most widely essence among all potential materials to replace fossil based plastics which have many unfavorable impacts to the environment like global warming, land pollution, water pollution and global warming etc. Fossil based polymers that is polypropylene are mainly non biodegradable in nature and that tends to cause pollution on the earth surface and causes different harmful diseases if we do not provide proper disposal to waste polymers. To keep eye on that, this review paper focused on the replacement fossil based polymer with introducing biopolymer Polylatic Acid (PLA) polymer matrix composite with the incorporation of different leaf fiber. The intention of the current review is to represent the detailed idea for the development of PLA polymer matrix composite with the incorporation of different leaf fiber and with the proper selection compatibilizer to enhance the mechanical, degradation and other properties. Among these, leaves, once relegated to the realms of waste, have risen as potent contributors to the realm of fiber composites. The spotlight of exploration falls on green composites reinforced with leaf fibers, showcasing mechanical properties and modulus that surpass other classes of polymer composites. This revelation not only reshapes our understanding of plant-based fibers but also propels them into the forefront of innovation across industries. The modified composite can be used as various packaging materials in different areas like in textile industry, medicine and drug packaging, food industry for food packaging etc. This overview will support the researchers to engage in the development of degradation capability with enhancing mechanical properties of bio-sourced materials as composite materials. In essence, this review not only describes the essence of leaf fiber based composites but also acts as a main role for a greener, more sustainable future. It deliberates the necessity of leaves, transforming them from waste into a usable product thereby producing more strength in composite materials.
化石基塑料对环境有许多不利影响,如全球变暖、土地污染、水污染和全球变暖等。化石基聚合物(即聚丙烯)主要是不可生物降解的,如果我们不对废弃聚合物进行适当处理,就会对地球表面造成污染,并引发各种有害疾病。为此,本综述论文重点介绍了用生物聚合物聚乳酸(PLA)聚合物基复合材料替代化石基聚合物,并加入了不同的树叶纤维。本综述旨在介绍开发聚乳酸聚合物基复合材料的详细思路,在其中加入不同的树叶纤维,并适当选择相容剂,以提高其机械性能、降解性能和其他性能。在这些纤维中,树叶曾一度被视为废物,但如今已成为纤维复合材料领域的有力贡献者。用树叶纤维增强的绿色复合材料展现出超越其他聚合物复合材料的机械性能和模量,成为探索的焦点。这一发现不仅重塑了我们对植物纤维的认识,还将植物纤维推向了各行业创新的前沿。改性复合材料可用作不同领域的各种包装材料,如纺织工业、医药包装、食品工业的食品包装等。本综述将有助于研究人员开发生物源材料作为复合材料的降解能力,并提高其机械性能。从本质上讲,这篇综述不仅描述了基于叶纤维的复合材料的本质,还为实现更环保、更可持续的未来发挥了重要作用。它探讨了树叶的必要性,将树叶从废物转化为可用产品,从而提高复合材料的强度。
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引用次数: 0
Shape memory behaviour of nanoparticle reinforced trans-1,4-polyisoprene and polystyrene nanocomposites—Aspects and advancements 纳米粒子增强反式-1,4-聚异戊二烯和聚苯乙烯纳米复合材料的形状记忆特性--前景与进展
IF 3.3 4区 材料科学 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-07-20 DOI: 10.1177/08927057241265326
Ayesha Kausar
Trans-1,4-polyisoprene (a thermoplastic crystalline polymer) and polystyrene (an amorphous or semicrystalline polymer) have been frequently used as important matrix materials for the formation of nanocomposites. Trans-1,4-polyisoprene has crystallinity and toughness properties, whereas polystyrene has transparent and brittle nature. These matrices have revealed shape memory effects through the inclusion of carbon nanoparticles like graphene and carbon nanotube, as well as inorganic nanoparticles like titania, silica, and metal nanoparticles. The nanoparticle addition has been found to induce shape changes as well as microstructural and physical property alterations in the matrices. This state-of-the art review article reports on the stimuli responsiveness of important categories of trans-1,4-polyisoprene and polystyrene based nanocomposites. These nanomaterials revealed important thermal, electric, and radiation induced responses. High performance shape memory effects have been observed depending upon the nanoparticle type, contents, and interactions with the polymer network. With the carbon nanoparticles like carbon nanotube, graphene, or carbon black, trans-1,4-polyisoprene revealed high shape recovery responses of 95%–99%. The nanocomposites of copolymers or blends of trans-1,4-polyisoprene also depicted the shape recovery of up to 100%. The shape memory nanocomposites of polystyrene and its blends and copolymers with different types of nanoparticles exhibited effective thermo responsive and electro active shape memory behavior. Consequently, the effective shape memory effects have been attributed to the homogeneous nanoparticle dispersion as well as the network formation for an active polymer chain switching.
反式-1,4-聚异戊二烯(一种热塑性结晶聚合物)和聚苯乙烯(一种无定形或半结晶聚合物)经常被用作形成纳米复合材料的重要基体材料。反式-1,4-聚异戊二烯具有结晶性和韧性,而聚苯乙烯则具有透明性和脆性。通过加入石墨烯和碳纳米管等碳纳米粒子以及二氧化钛、二氧化硅和金属纳米粒子等无机纳米粒子,这些基质显示出了形状记忆效应。研究发现,纳米粒子的加入会引起基质的形状变化以及微观结构和物理性质的改变。这篇最新综述文章介绍了反式-1,4-聚异戊二烯和聚苯乙烯基纳米复合材料重要类别的刺激响应性。这些纳米材料显示了重要的热、电和辐射诱导反应。观察到的高性能形状记忆效应取决于纳米粒子的类型、含量以及与聚合物网络的相互作用。使用碳纳米管、石墨烯或炭黑等碳纳米粒子,反式-1,4-聚异戊二烯显示出 95%-99% 的高形状记忆响应。反式-1,4-聚异戊二烯共聚物或共混物的纳米复合材料的形状回复率也高达 100%。聚苯乙烯的形状记忆纳米复合材料及其与不同类型纳米粒子的共混物和共聚物表现出有效的热响应和电活性形状记忆行为。因此,有效的形状记忆效果归功于均匀的纳米粒子分散以及活性聚合物链切换网络的形成。
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引用次数: 0
Intelligent packaging films based on two-dimensional nanomaterials for food safety and quality monitoring: Future insights and roadblocks 基于二维纳米材料的智能包装膜用于食品安全和质量监测:未来展望与发展障碍
IF 3.3 4区 材料科学 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-07-20 DOI: 10.1177/08927057241264802
Hesham Moustafa, Mohamed H Hemida, Mohamed A Nour, Ahmed I Abou-Kandil
More than 1.3 billion tons of foodstuffs are wasted each year because of their storage, handling, transportation or sale, resulting in the world suffering from famine and food shortages. This means that huge amounts of the resources utilized in food production are wasted. Greenhouse gas emissions caused by food degradation that gets wasted results in serious environmental and human health impacts. Food losses could be caused by microbes, temperature, humidity, UV-lights, or other factors related to the current pandemics, that have serious jeopardy impacts on the food security and the environment. Thus, smart packaging-based 2D-nanomaterials (2DMs) including sensors and pH-responsive tags have developed for achieving the quality and prolong the shelf-life of foodstuffs. Because they are capable to detect, sense, record internal or external changes in the product’s area. They also can give a prompt message or color changing to the producer or consumer to decide about the shelf lives and expiration dates for consuming the foodstuffs without deteriorating food and packaging. This study reviews the recent advancements in 2DMs regarding preparation, characterization, and applications including active/intelligent food packaging industries. Facile and green functionalization of 2DMs-based graphene oxide (GO) by folic acid or natural dyes enabling them be used in several sensor/artificial intelligence disciplines are discussed. Future insights on the challenges towards the potential outbreak prevention in foodstuffs and their control in long-term use and risk management of these materials are also discussed.
每年有超过 13 亿吨的食品因储存、处理、运输或销售而被浪费,导致世界遭受饥荒和粮食短缺。这意味着用于粮食生产的大量资源被浪费。被浪费的粮食退化导致温室气体排放,对环境和人类健康造成严重影响。造成粮食损失的原因可能是微生物、温度、湿度、紫外线或与当前流行病有关的其他因素,这些都会对粮食安全和环境造成严重危害。因此,人们开发了基于智能包装的二维纳米材料(2DM),包括传感器和 pH 值响应标签,以提高食品质量并延长其保质期。因为它们能够检测、感知、记录产品区域的内部或外部变化。它们还能向生产者或消费者发出提示信息或改变颜色,以便在不损坏食品和包装的情况下决定食品的保质期和食用期限。本研究回顾了 2DM 在制备、表征和应用(包括主动/智能食品包装行业)方面的最新进展。研究讨论了叶酸或天然染料对基于 2DMs 的氧化石墨烯(GO)进行简便、绿色的功能化,使其能够用于多个传感器/人工智能领域。此外,还讨论了这些材料在长期使用和风险管理过程中可能面临的食品疫情预防和控制挑战。
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引用次数: 0
Using carbon fiber tape to tailor the coefficient of thermal expansion in 3D-Printed composite tooling 使用碳纤维带调整 3D 打印复合材料模具的热膨胀系数
IF 3.3 4区 材料科学 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-07-18 DOI: 10.1177/08927057241264475
Matthias Feuchtgruber, John Holmes, Silvano Sommacal, Maximilian Strobel, Florian Gehringer, Patrick Consul, Dennis Bublitz, Jasper Weghorst, Robert Thomson, Frank Strachauer, Paul Compston, Klaus Drechsler
In this work, we investigated the effect of plain woven carbon fiber tape embedded in each layer of an additively manufactured part on the coefficient of thermal expansion (CTE) and compared it to conventionally printed parts. Current advancements in Additive Manufacturing enable cost-efficient 3D printing of composite tools. However, these tools do not yet offer a low CTE comparable to Invar, necessary for producing aerospace-quality composite parts. Using the novel Advanced Tape Layer Additive Manufacturing process, the tape is placed on top of the bead immediately after extruding the short fiber-reinforced material. The samples are compared to Material Extrusion specimens from a Large Format Additive Manufacturing System. A lower CTE was achieved within the printing plane. Micro-computed tomography images correlate the preferential orientation of short fibers with measured CTE values. The CTE modification can match the part CTE to the tool CTE and therefore optimize the quality of manufactured parts.
在这项工作中,我们研究了在增材制造部件的每一层中嵌入平织碳纤维带对热膨胀系数(CTE)的影响,并将其与传统打印部件进行了比较。目前,增材制造技术的进步使复合材料工具的三维打印具有成本效益。然而,这些工具还不能提供与英华尔相媲美的低热膨胀系数,而这正是生产航空航天级复合材料部件所必需的。利用新颖的先进带层增材制造工艺,在挤出短纤维增强材料后,立即将带子放在珠子的顶部。样品与来自大型快速成型制造系统的材料挤压试样进行了比较。在打印平面内实现了较低的 CTE。微型计算机断层扫描图像将短纤维的优先取向与测得的 CTE 值相关联。CTE 修正可以使零件的 CTE 与工具的 CTE 相匹配,从而优化制造零件的质量。
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引用次数: 0
An experimental study on filling of gaps and void pockets during vacuum-bag-only consolidation of fiber placed preforms 关于仅用真空袋固结纤维预成型件过程中填充间隙和空隙的实验研究
IF 3.3 4区 材料科学 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-07-18 DOI: 10.1177/08927057241259745
Jagadeesh N Swamy, Wouter JB Grouve, Sebastiaan Wijskamp, Remko Akkerman
Gaps and void pockets are inevitably present in tailored thermoplastic composite preforms manufactured via automated fiber placement (AFP). Filling these gaps and voids can be challenging during the consolidation due to the high viscosity of thermoplastic composites, especially in the case of vacuum-bag-only (VBO) consolidation, where the applied pressure is limited. Therefore, the current work investigates whether one bar pressure is sufficient to fill the gaps and voids during VBO consolidation. For this purpose, two experiments are performed. First, a hot plate setup is built and used to capture the real-time gap-filling behavior during the VBO consolidation. Second, VBO consolidation of tailored preforms is performed to study the filling of ply-drop induced void pockets. Here, the tailored preform consists of plies of different orientations dropped at different locations to verify if one bar pressure available during the VBO process is sufficient to fill the void pockets. The results from both experiments answered the main question that one bar pressure is sufficient for filling the gaps and void pockets for the given material systems, and further, it was confirmed that the transverse squeeze flow was dominant in filling gaps. However, in the case of fillings of ply-drop induced void pockets, the orientation of the dropped ply and covering plies majorly dictated the filling behavior.
在通过自动纤维铺放(AFP)技术制造的定制热塑性复合材料预制件中,不可避免地会出现缝隙和空隙。由于热塑性复合材料的粘度较高,在固结过程中填充这些间隙和空隙可能具有挑战性,特别是在真空袋固结(VBO)的情况下,施加的压力有限。因此,当前的工作研究了一巴压力是否足以填充 VBO 固结过程中的间隙和空隙。为此,我们进行了两项实验。首先,建立并使用热板装置来捕捉 VBO 固结过程中的实时间隙填充行为。其次,对定制预型件进行 VBO 固结,以研究层降引起的空隙填充。在这里,定制预型件由不同方向的层板组成,这些层板被放置在不同的位置,以验证 VBO 过程中的一巴压力是否足以填满空隙。这两项实验的结果都回答了一个主要问题,即对于给定的材料系统,1 巴压力足以填满间隙和空隙。然而,在填充层间空隙时,层间空隙和覆盖层的方向在很大程度上决定了填充行为。
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引用次数: 0
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Journal of Thermoplastic Composite Materials
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