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Effect of surface-modified incinerated sewage sludge ash as a reinforcing filler on the mechanical and thermal properties of polylactic acid composites 表面改性焚烧污泥灰作为增强填料对聚乳酸复合材料机械性能和热性能的影响
IF 3.3 4区 材料科学 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-03-20 DOI: 10.1177/08927057241241503
Hao Sun, Lu Liu, Siyang Hu, Lingjun Wei, Haiying Chen, Huixing Nan, Mingwei Li, Dongshuai Yan
Biodegradable thermoplastic polylactic acid (PLA) has recently been limited in its broader development and application due to its high cost. Therefore, it is crucial to develop low-cost and high-performance PLA-based composites by adding fillers. In this study, surface-modified incinerated sewage sludge ash (M-OH-ISSA) was employed as a reinforcing filler in PLA to prepare PLA/M-OH-ISSA thermoplastic composites with varying M-OH-ISSA ratios (10–30 wt%), and the mold mechanism for the PLA/M-OH-ISSA composites was explored. The surface of incinerated sewage sludge ash (ISSA) was modified to improve interfacial adhesion by NaOH alkali treatment and KH570 silane grafting, which successfully grafted silane groups onto the surface of the ISSA and converted the surface from hydrophilic to hydrophobic, strengthening the compatibility between the ISSA and PLA. The effects of the M-OH-ISSA content on the mechanical and thermal properties of the PLA composites were investigated. The mechanical test results showed that the tensile and flexural properties of the 15 wt% M-OH-ISSA-filled PLA composites were excellent compared to those of pure PLA, with strengths of 33.67 MPa and 73.70 MPa, respectively, which are all 1.6 times greater than those of pure PLA. Morphological analysis via SEM indicated that the composites with 15 wt% M-OH-ISSA exhibited good adhesion between the M-OH-ISSA and the matrix. The thermal performance of the composites was determined by using differential scanning calorimetry (DSC) and thermogravimetric analysis (TG/DTG). The results showed that the crystallinity of the composites increased with increasing M-OH-ISSA content and that the thermal stability between 290°C and 400°C decreased slightly with increasing M-OH-ISSA. However, the composites have good thermal stability near 200°C and do not undergo thermal degradation if processed at this temperature. As a filler in composites, M-OH-ISSA can reduce PLA usage and improve polymer properties, applying PLA/M-OH-ISSA composites in packaging and 3D printing applications.
可生物降解热塑性塑料聚乳酸(PLA)由于成本高昂,近来在更广泛的开发和应用方面受到了限制。因此,通过添加填料来开发低成本、高性能的聚乳酸基复合材料至关重要。本研究采用表面改性的焚烧污水污泥灰(M-OH-ISSA)作为聚乳酸的增强填料,制备了不同M-OH-ISSA比例(10-30 wt%)的聚乳酸/M-OH-ISSA热塑性复合材料,并探索了聚乳酸/M-OH-ISSA复合材料的成型机理。通过NaOH碱处理和KH570硅烷接枝对焚烧污水污泥灰(ISSA)表面进行改性以改善界面粘附性,成功地将硅烷基团接枝到ISSA表面,使其表面由亲水转变为疏水,增强了ISSA与聚乳酸的相容性。研究了 M-OH-ISSA 含量对聚乳酸复合材料机械性能和热性能的影响。力学测试结果表明,与纯聚乳酸相比,15 wt% M-OH-ISSA 填充聚乳酸复合材料的拉伸和弯曲性能优异,强度分别为 33.67 MPa 和 73.70 MPa,均是纯聚乳酸的 1.6 倍。通过扫描电镜进行的形态分析表明,含有 15 wt% M-OH-ISSA 的复合材料在 M-OH-ISSA 与基体之间表现出良好的粘附性。使用差示扫描量热法(DSC)和热重分析法(TG/DTG)测定了复合材料的热性能。结果表明,复合材料的结晶度随 M-OH-ISSA 含量的增加而增加,290°C 至 400°C 之间的热稳定性随 M-OH-ISSA 含量的增加而略有下降。不过,复合材料在 200°C 附近具有良好的热稳定性,在此温度下加工不会发生热降解。作为复合材料的填料,M-OH-ISSA 可以减少聚乳酸的用量并改善聚合物的性能,从而将聚乳酸/M-OH-ISSA 复合材料应用于包装和 3D 打印领域。
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引用次数: 0
Mechanical behaviors of composites made of natural fibers through environmentally friendly treatment 通过环保处理实现天然纤维复合材料的机械性能
IF 3.3 4区 材料科学 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-03-15 DOI: 10.1177/08927057241239954
Shuo Sun, Selvum Pillay, Haibin Ning
Natural fiber reinforced composites have garnered significant interests as potential substitutes for conventional materials because of their eco-friendly attribute and favorable physical and mechanical properties. Typically the natural fiber undergoes chemical treatment before processing with the matrix to produce composites, however, the chemical treatment can have a negative impact on the environment. This research work presents an environmentally friendly treatment method for hemp fibers by using boiling water and shear force for specific time periods. The purpose of the treatment is to break down the technical fiber bundles into elementary fibers, which creates a fourfold increase in bonding surface area between the fibers and matrix. The change in fiber length and size before and after the debundling treatment were analyzed using optical microscope, confocal microscope, and scanning electron microscopy. The treated fibers were then made into mats through a wet-laid process and compression molded with low density polyethylene via film stacking. The effects of different fiber treatment variables, including debundling time, on mechanical properties were compared with composites reinforced with conventional alkali treated fibers. The results presented show that the composites reinforced by hemp fiber using the new treatment method have equivalent or improved tensile, flexural and impact properties than the composite reinforced with alkali treated fibers.
天然纤维增强复合材料作为传统材料的潜在替代品,因其环保属性和良好的物理和机械性能而备受关注。通常情况下,天然纤维在与基体加工成复合材料之前要经过化学处理,然而,化学处理会对环境产生负面影响。这项研究工作提出了一种环境友好型大麻纤维处理方法,即在特定时间段内使用沸水和剪切力。处理的目的是将技术纤维束分解成基本纤维,使纤维与基体之间的结合表面积增加四倍。使用光学显微镜、共聚焦显微镜和扫描电子显微镜分析了去毛刺处理前后纤维长度和尺寸的变化。然后通过湿法铺设工艺将处理过的纤维制成毡,并通过薄膜堆叠法与低密度聚乙烯进行压缩成型。与传统碱处理纤维增强的复合材料相比,不同的纤维处理变量(包括拆散时间)对机械性能的影响有所不同。研究结果表明,与使用碱处理纤维增强的复合材料相比,使用新处理方法增强的麻纤维复合材料具有同等或更好的拉伸、弯曲和冲击性能。
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引用次数: 0
Biopolymer blend composite films based on polyvinyl alcohol/ chitosan/ grape seed extract via green approach for flexible optoelectronic devices 基于聚乙烯醇/壳聚糖/葡萄籽提取物的生物聚合物共混复合膜,通过绿色方法用于柔性光电器件
IF 3.3 4区 材料科学 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-03-12 DOI: 10.1177/08927057241238986
MT Ramesan, AC Labeeba Abdulla, Ayisha Jemshiya Kalladi, P. Sunojkumar
The flourishing environmental concerns have grabbed the attention of researchers developing environmentally supportive materials in various fields. A green approach was used to create biopolymer blend composites based on polyvinyl alcohol (PVA) and chitosan (CS) doped with various concentrations of grape seed (GS). Various analytical techniques, such as Fourier-transform infrared spectroscopy (FTIR), UV–visible (UV) spectra, field emission scanning electron microscope (FE-SEM) and differential scanning calorimetry (DSC) were used to evaluate the optical, structural and thermal properties of the prepared blend composites. The optical properties of blend composites were determined by UV spectroscopy and the findings revealed that absorption intensity increased with increasing GS, while bandgap energy decreased from 4.18 eV for pure blend to 2.91 eV for blend/15 wt% GS. The homogeneous distribution of GS particles in the biopolymer blend was identified with FE-SEM images. DSC results showed that increasing the GS content increased the glass transition temperature of the blend composites. The AC conductivity and dielectric constant were measured using the LCR meter. The conductivity rises with increasing frequency and dosage of GS, with the greatest conductivity obtained at 15 wt% loading. In comparison to a pure blend, it was discovered that the inclusion of 15 wt% GS enhanced the tensile strength by 50%, hardness by 17% and the reduction in elongation at break by 19 %. As a consequence, environmentally friendly PVA/CS/GS biopolymer blend composites with excellent mechanical, thermal, electrical, and dielectric parameters might be a viable green option for flexible electronic, electrochemical and energy storage devices.
对环境问题的日益关注吸引了各领域研究人员对环保材料的关注。本研究采用绿色方法,在聚乙烯醇(PVA)和壳聚糖(CS)的基础上掺入不同浓度的葡萄籽(GS),制成生物聚合物共混复合材料。傅立叶变换红外光谱(FTIR)、紫外可见光谱(UV)、场发射扫描电子显微镜(FE-SEM)和差示扫描量热仪(DSC)等多种分析技术被用来评估所制备的共混复合材料的光学、结构和热性能。紫外光谱测定了共混复合材料的光学特性,结果表明,随着 GS 的增加,吸收强度增加,而带隙能从纯共混物的 4.18 eV 下降到共混物/15 wt% GS 的 2.91 eV。通过 FE-SEM 图像确定了 GS 粒子在生物聚合物共混物中的均匀分布。DSC 结果表明,GS 含量的增加提高了共混复合材料的玻璃化转变温度。使用 LCR 表测量了交流电导率和介电常数。随着频率和 GS 用量的增加,电导率也随之升高,15 wt% 的添加量时电导率最大。与纯混合物相比,15 wt% GS 的添加量使拉伸强度提高了 50%,硬度提高了 17%,断裂伸长率降低了 19%。因此,环保型 PVA/CS/GS 生物聚合物共混复合材料具有优异的机械、热、电和介电参数,可能是柔性电子、电化学和储能设备的一种可行的绿色选择。
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引用次数: 0
Investigating the influence of annealing and nozzle diameter on tensile strength of polyethylene terephthalate glycol composites 研究退火和喷嘴直径对聚对苯二甲酸乙二醇酯复合材料拉伸强度的影响
IF 3.3 4区 材料科学 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-03-08 DOI: 10.1177/08927057241239001
Tapish Raj, Bobby Tyagi, Akash Jain, Ankit Sahai, Rahul Swarup Sharma
Additive Manufacturing (AM) techniques, particularly Fused Filament Fabrication (FFF), have revolutionized prototyping and low-volume production. Improving the tensile properties of FFF-printed parts is a primary objective to elevate their functional utility. This study aimed to investigate the effects of annealing time (ATM), annealing temperature (ATP), and nozzle diameter (ND) on the tensile strength (TS) of two commonly used printing materials: Polyethylene Terephthalate Glycol (PETG) and PETG reinforced with carbon fibre (PETG-CF). Samples with varying ND (0.4 mm, 0.6 mm, and 0.8 mm) underwent annealing at ATP of 80°C and 100°C for ATM of 60 min and 120 min, respectively. Subsequent tensile tests were meticulously conducted, and regression models were employed to comprehensively analyse the influence of these control factors on TS. The findings from the tensile tests on annealed specimens revealed substantial improvements in TS for both PETG and PETG-CF materials. Statistical analysis, Taguchi method (TM), and response surface methodology (RSM) indicated that ND exerted a more pronounced impact on TS compared to ATM and ATP. By identifying the optimal control factor combinations for each material, the study pinpointed that the best TS was achieved at 0.8 mm ND, 120 minutes ATM, and 100°C ATP for PETG-CF. The remarkable enhancement in tensile properties for annealed FFF-printed parts underscores the potential of PETG-CF to replace structural metallic components in critical applications within the automotive and aeronautical industries.
增材制造(AM)技术,尤其是熔融长丝制造(FFF)技术,为原型制造和小批量生产带来了革命性的变化。改善 FFF 打印部件的拉伸性能是提高其功能实用性的首要目标。本研究旨在调查退火时间(ATM)、退火温度(ATP)和喷嘴直径(ND)对两种常用打印材料拉伸强度(TS)的影响:聚对苯二甲酸乙二醇酯(PETG)和碳纤维增强 PETG(PETG-CF)。不同 ND(0.4 毫米、0.6 毫米和 0.8 毫米)的样品分别在 80°C 和 100°C 的 ATP 温度下退火 60 分钟和 120 分钟。随后进行了细致的拉伸试验,并采用回归模型全面分析了这些控制因素对 TS 的影响。对退火试样进行拉伸试验的结果表明,PETG 和 PETG-CF 材料的 TS 均有大幅提高。统计分析、田口法(TM)和响应面法(RSM)表明,与 ATM 和 ATP 相比,ND 对 TS 的影响更为明显。通过确定每种材料的最佳控制因素组合,研究发现 PETG-CF 在 0.8 mm ND、120 分钟 ATM 和 100°C ATP 时达到最佳 TS。退火 FFF 印刷部件拉伸性能的显著提高凸显了 PETG-CF 在汽车和航空工业关键应用中替代金属结构部件的潜力。
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引用次数: 0
Preparation of KH550-grafted-nanosilica microspheres to improve the mechanical, thermal and wear resistance properties of fluoroelastomer 制备 KH550 接枝纳米二氧化硅微球以改善氟橡胶的机械、热和耐磨性能
IF 3.3 4区 材料科学 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-03-08 DOI: 10.1177/08927057241239004
Ping Shen, Yong Bao, Yiwen Zhang, Yadong Wu, Jun Li, Shun Wang, Yong Zhu, Junchang Gao, Huile Jin
We presents an innovative approach to addressing the mechanical properties limitations of fluororubber (FKM) in the industrial field. A novel functionalized nano-silica spheres (SiO2), grafted with amino groups, were constructed by utilizing chemical grafting. The surface modification of the nanosilica microspheres enables the formation of C=N bonds between the amino-functionalized nanosilica microspheres and FKM promoting high dispersion and strong interfacial bonding of SiO2, resulting in an exceptional mechanical enhancement function for FKM composite. Compared to original FKM, the FKM/SM-A-10 composite demonstrates remarkable improvements in both tensile strength and hardness by 242% and 49%, respectively. Additionally, there is a notable 40% enhancement in thermal conductivity of the FKM/SM-A-10 composite. This straightforward and efficient manufacturing approach for achieving high-performance FKM proves to be a valuable and practical foundation for industrial design.
我们提出了一种创新方法来解决氟橡胶(FKM)在工业领域的机械性能限制。我们利用化学接枝法构建了一种接枝了氨基的新型功能化纳米二氧化硅球(SiO2)。通过对纳米二氧化硅微球进行表面改性,氨基功能化纳米二氧化硅微球与 FKM 之间形成了 C=N 键,促进了 SiO2 的高分散性和强界面结合,从而使 FKM 复合材料具有优异的机械增强功能。与原始 FKM 相比,FKM/SM-A-10 复合材料的拉伸强度和硬度分别显著提高了 242% 和 49%。此外,FKM/SM-A-10 复合材料的导热性也明显提高了 40%。事实证明,这种实现高性能 FKM 的简单而高效的制造方法为工业设计奠定了宝贵而实用的基础。
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引用次数: 0
Alkali-treated and silanated luffa fiber reinforced poly(butylene succinate) composites: A study of mechanical and water absorption characterization 碱处理和硅烷化的丝瓜纤维增强聚丁二酸丁二醇酯复合材料:机械和吸水特性研究
IF 3.3 4区 材料科学 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-03-08 DOI: 10.1177/08927057241238720
Hongwu Wu, Fei Sun, Ruipu Liu, Chenxin Li
As a degradable polymer material, polybutylene succinate (PBS) has the disadvantages of high cost, slow crystallization rate, and low strength modulus. Reinforcing modification with plant fibers is a popular method. A unique three-dimensional network structure was found in luffa fiber (LF). Compared to other plant fibers, this fiber has excellent mechanical strength due to its unique three-dimensional structure. Its structure allows it to maintain the integrity of the reinforcement phase in the polymer aggregate, overcoming the dispersion and defects of short fiber reinforcement. Herein, the LF was treated with alkali treatment and silanated with three coupling agents and pre-impregnation methods to improve interfacial properties with the PBS matrix. Then it was laminated with polybutylene succinate to prepare a PBS/LF composite board with three layers of LF. The performance of the composite material using the KH550 coupling agent was improved the most. The tensile strength and modulus of the material were increased by 24.9% and 82.9%, respectively, the flexural strength and modulus were increased by 21.7% and 18.5%, and the impact strength was increased by 12.5%. The water absorption weight gain rate is also the lowest, about 3.5%. For the LF-reinforced PBS, the preparation method is simple, and the reinforcement effect is better, that the cost was effectively reduced, and the application field of the PBS green material was expanded. A new possibility for the development of green degradable polymer composites was provided.
作为一种可降解聚合物材料,聚丁二酸丁二醇酯(PBS)具有成本高、结晶速度慢、强度模量低等缺点。用植物纤维进行增强改性是一种常用的方法。在丝瓜纤维(LF)中发现了一种独特的三维网络结构。与其他植物纤维相比,这种纤维因其独特的三维结构而具有出色的机械强度。它的结构使其能够保持聚合物骨料中增强相的完整性,克服了短纤维增强的分散性和缺陷。在此,对 LF 进行碱处理,并用三种偶联剂和预浸渍方法对其进行硅烷化处理,以改善其与 PBS 基体的界面性能。然后将其与聚丁二酸丁二醇酯层压,制备出具有三层 LF 的 PBS/LF 复合板。使用 KH550 偶联剂的复合材料性能改善最大。材料的拉伸强度和模量分别提高了 24.9% 和 82.9%,弯曲强度和模量分别提高了 21.7% 和 18.5%,冲击强度提高了 12.5%。吸水增重率也最低,约为 3.5%。LF 增强 PBS 制备方法简单,增强效果较好,有效降低了成本,拓展了 PBS 绿色材料的应用领域。这为开发绿色可降解聚合物复合材料提供了新的可能性。
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引用次数: 0
Numerical simulation and multi-objective optimization of thin-walled aluminum/carbon fiber reinforced plastic hybrid tubes under axial crushing 轴向挤压下薄壁铝/碳纤维增强塑料混合管的数值模拟和多目标优化
IF 3.3 4区 材料科学 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-03-07 DOI: 10.1177/08927057241238204
Chao Zhang, Yunyun Sun, Jose L Curiel-Sosa, Kai Qiao
Crushing behavior analysis and energy absorption optimization are crucial for lightweight structures in automotive applications. The present paper aims to investigate the crushing behavior of thin-walled aluminum/CFRP hybrid tubes under axial loading using an explicit finite element (FE) simulation. The damage constitutive models of aluminum and CFRP are implemented by coding the user-defined subroutine VUMAT in ABAQUS/Explicit, which includes the damage initiation and evolution laws and element deletion scheme. Parametric studies are conducted to assess the effects of radius and aluminum layer thickness on the crushing performance of hybrid tubes. Additionally, a multi-objective optimization is performed on the Isight platform using a non-dominant sorting genetic algorithm (NSGA-II) and technique for order preference by similarity to ideal solution (TOPSIS) with entropy weight method. The optimization aims to maximize crashworthiness and increase energy absorption capacity, enabling designers to select an optimum size ratio.
挤压行为分析和能量吸收优化对于汽车应用中的轻质结构至关重要。本文旨在利用显式有限元(FE)模拟研究薄壁铝/CFRP 混合管在轴向载荷作用下的挤压行为。铝和 CFRP 的损伤构成模型是通过在 ABAQUS/Explicit 中编码用户定义的子程序 VUMAT 实现的,其中包括损伤起始和演变规律以及元素删除方案。通过参数研究,评估了半径和铝层厚度对混合管挤压性能的影响。此外,还在 Isight 平台上使用非优势排序遗传算法 (NSGA-II) 和熵权法的理想解相似度排序偏好技术 (TOPSIS) 进行了多目标优化。优化的目的是最大限度地提高耐撞性和能量吸收能力,使设计人员能够选择最佳尺寸比。
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引用次数: 0
Parameters influencing electrospun nanofiber diameter of polylactide incorporated with cellulose nanofibrils and nanocrystals 影响含有纤维素纳米纤维和纳米晶体的聚乳酸电纺纳米纤维直径的参数
IF 3.3 4区 材料科学 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-02-28 DOI: 10.1177/08927057241235650
Burcu Sari, Cevdet Kaynak
The main purpose of this study was to investigate effects of various electrospinning parameters on the morphology and diameter of cellulose nanofibril (CNF) filled polylactide (PLA) nanofibers. For this purpose, first of all effects of three important electrospinning parameters; polymer solution concentration, solution feeding rate and collector distance to feeding tip were studied. Then, effects of using higher amount of CNF, effects of using cellulose nanocrystal (CNC) particles, and effects of adding potassium chloride salt were also investigated. It was observed that when optimum electrospinning parameters were determined, then it was possible to obtain almost “bead-free” morphology and “finest” average diameter of 232 nm for PLA/CNF electrospun fibers. Increasing values of feeding rate and collector distance parameters resulted in bead formation and thicker diameters. On the other hand, increasing CNF amount, using CNC particles and adding KCl salt, all resulted in further decreases in the diameter down to 152 nm; mainly due to increased charge density of the polymer solution. Moreover, in vitro degradation analysis of all types of electrospun nanofiber mats in a simulated body fluid revealed that increasing the immersion period increased their degradation rate in terms of “% weight loss”. It was also observed that, mats with fine diameter fibers had higher degradation rate.
本研究的主要目的是探讨各种电纺丝参数对纤维素纳米纤维(CNF)填充聚乳酸(PLA)纳米纤维的形态和直径的影响。为此,首先研究了三个重要电纺参数的影响:聚合物溶液浓度、溶液喂料速率和集电极到喂料头的距离。然后,还研究了使用更多 CNF 的影响、使用纤维素纳米晶(CNC)颗粒的影响以及添加氯化钾盐的影响。结果表明,在确定了最佳电纺参数后,聚乳酸/氯化萘电纺纤维可获得几乎 "无珠 "的形态和 232 nm 的 "最细 "平均直径。增加喂料速率和集电极间距参数值会导致形成珠状物和更粗的直径。另一方面,增加 CNF 的用量、使用 CNC 颗粒和添加 KCl 盐都会导致直径进一步减小至 152 nm,这主要是由于聚合物溶液的电荷密度增加所致。此外,对所有类型的电纺纳米纤维毡在模拟体液中的体外降解分析表明,从 "重量损失百分比 "的角度来看,浸泡时间越长,降解率越高。同时还发现,纤维直径较细的纤维毡降解率更高。
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引用次数: 0
A study of the mechanical, thermal and rheological properties of sisal fiber-reinforced polylactic acid bio-composites with tributyl 2-acetylcitrate as a plasticizer 以 2-乙酰柠檬酸三丁酯为增塑剂的剑麻纤维增强聚乳酸生物复合材料的机械、热和流变特性研究
IF 3.3 4区 材料科学 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-02-26 DOI: 10.1177/08927057241235649
Eshetie Kassegn, Belete Sirhabizu, Temesgen Berhanu, Bart Buffel, Frederik Desplentere
In this study, bio-composites were developed using polylactic acid (PLA) as the matrix and sisal fibers (SFs) derived from agave sisalana leaves as the reinforcement. The bio-composites were prepared through injection molding with the addition of tributyl 2-acetylcitrate (ATBC) plasticizer. The mechanical, thermal, and rheological properties of these bio-composites were investigated to understand the effects of fiber and plasticizer contents. The results showed that the addition of SFs improved the tensile and flexural moduli of the bio-composites but led to a decrease in tensile strength compared to neat PLA. The flexural strength initially decreased with low fiber content but recovered to the level of neat PLA as the fiber content increased. The impact strength increased with the incorporation of SFs and ATBC. However, the presence of ATBC had a negative impact on the tensile and flexural properties of the bio-composites. The thermal conductivity of the materials was influenced by the fiber content and processing temperature, increasing with SFs inclusion but decreasing with temperature. Differential scanning calorimetry analysis revealed increased crystallinity of PLA with the presence of SFs and ATBC. The specific heat capacity increased with ATBC but decreased with increasing SFs. Dynamic mechanical property testing showed variations in storage and loss moduli of the bio-composites at different temperatures. The storage modulus increased with higher fiber content and abruptly dropped around glass transition temperature. Rheological characterization demonstrated effective interactions between the fibers and matrix with good fiber dispersion, resulting in uniform shear viscosity versus shear rate for different capillary dimensions. The shear viscosity of the SFs/PLA mixture increased with increasing fiber content but decreased with the addition of plasticizer. Furthermore, the compounding and molding processes had a notable impact on the microstructure of the fibers, specifically resulting in fiber breakage and fiber separation during processing.
本研究以聚乳酸(PLA)为基体,以龙舌兰剑麻叶提取的剑麻纤维(SF)为增强材料,开发了生物复合材料。生物复合材料通过注塑成型制备,并添加了 2-乙酰柠檬酸三丁酯(ATBC)增塑剂。研究了这些生物复合材料的机械、热和流变特性,以了解纤维和增塑剂含量的影响。结果表明,与纯聚乳酸相比,添加 SFs 提高了生物复合材料的拉伸和弯曲模量,但导致拉伸强度下降。纤维含量低时,抗弯强度最初会下降,但随着纤维含量的增加,抗弯强度会恢复到纯聚乳酸的水平。冲击强度随着 SFs 和 ATBC 的加入而增加。然而,ATBC 的存在对生物复合材料的拉伸和弯曲性能产生了负面影响。材料的热导率受纤维含量和加工温度的影响,加入 SFs 后热导率增加,而加入 ATBC 后热导率降低。差示扫描量热分析表明,随着 SFs 和 ATBC 的存在,聚乳酸的结晶度增加。比热容随 ATBC 的增加而增加,但随 SFs 的增加而降低。动态机械性能测试表明,生物复合材料在不同温度下的存储模量和损耗模量都有变化。储存模量随着纤维含量的增加而增加,并在玻璃化温度附近突然下降。流变特性分析表明,纤维与基体之间存在有效的相互作用,纤维分散性良好,因此在不同的毛细管尺寸下,剪切粘度与剪切速率的关系均匀一致。SFs/PLA 混合物的剪切粘度随着纤维含量的增加而增加,但随着增塑剂的添加而降低。此外,复合和成型工艺对纤维的微观结构也有显著影响,特别是在加工过程中导致纤维断裂和纤维分离。
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引用次数: 0
A study on the formation and failure mechanisms of CF/PPS-metal induction welding joints strengthened by micro-pins 通过微型销钉强化的 CF/PPS 金属感应焊接接头的形成和失效机理研究
IF 3.3 4区 材料科学 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-02-26 DOI: 10.1177/08927057241236140
Xuda Qin, Tian Yu, Shipeng Li, Guoyu Fu, Xianming Meng, Hao Li
This study proposed a novel hybrid joining technique that combines through-thickness reinforcement (TTR) and induction welding methods to address the challenges of composite-metal joining. The effects of geometrical parameters of micro-pins on the formation and bearing performance of hybrid joints were investigated by combing the experimental and numerical simulation approaches. Two simulation models which included the induction heating transfer and joint tensile failure process were established by COMSOL Multiphysics and Abaqus/Explicit. Subsequently, digital image correlation (DIC) was used to monitor the deformation process of different types of joints under tensile load, and a scanning electron microscope (SEM) was used to observe the welding interface of failed joints. By comparing the experimental and simulation results, it is found that adding pins can significantly improve the mechanical performance of welded joints, with maximum increases of 159% and 1758% in ultimate strength and energy absorption respectively compared to welded joints without interlock structures. This technique presents a potential solution for achieving high-quality metal-composite welded structures.
本研究提出了一种新型混合连接技术,该技术结合了通厚加固(TTR)和感应焊接方法,以应对复合金属连接的挑战。通过实验和数值模拟相结合的方法,研究了微针几何参数对混合接头形成和承载性能的影响。通过 COMSOL Multiphysics 和 Abaqus/Explicit 建立了两个仿真模型,其中包括感应加热传递和接头拉伸破坏过程。随后,利用数字图像相关技术(DIC)监测了不同类型接头在拉伸载荷作用下的变形过程,并利用扫描电子显微镜(SEM)观察了失效接头的焊接界面。通过比较实验和模拟结果发现,添加销钉可显著改善焊接接头的机械性能,与无互锁结构的焊接接头相比,其极限强度和能量吸收分别提高了 159% 和 1758%。这项技术为实现高质量的金属复合材料焊接结构提供了一种潜在的解决方案。
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Journal of Thermoplastic Composite Materials
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