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EFFECT OF BIODIESEL/DIESEL BLEND AND TEMPERATURE ON 1-CYLINDER DIESEL FUEL INJECTION PUMP PERFORMANCE AND SPRAY PATTERN 生物柴油/柴油混合物及温度对单缸柴油喷射泵性能及喷射模式的影响
Pub Date : 2018-12-16 DOI: 10.15294/JBAT.V7I2.11891
S. Anis, Galuh Nur Budiandono, Danang Dwi Saputro, Z. Zainal
Biodiesel as a renewable alternative energy produced from vegetable and animal oils can be used as a fuel for diesel engines. However, biodiesel has a high viscosity that affects the performance of the pump, thereby reducing diesel engine performance. One of the ways to overcome this problem is by preheating the fuel. The purpose of this study is to investigate fuel spray pattern and pump performance including capacity, head, and efficiency at various biodiesel/diesel blends (B0-B30) and preheating temperatures of B30 (30°C-70°C) at constant injection pressure. The results showed that pump performance decreased with increasing percentage of biodiesel. The weakest pump performance occurred at B30. Fuel spray pattern did not change too much, except for B30 where the spray angle decreased significantly. Better results were obtained when biodiesel blend of B30 was heated. The highest pump capacity and efficiency occurred at 50°C, while the highest pump head was at 70°C. At 60°C and 70°C, pump experienced an excessive vibration. Fuel spray angle also increased as the preheating temperature rises. The widest spray angle occurred at fuel preheating temperature of 70°C.
生物柴油作为一种由植物油和动物油生产的可再生替代能源,可以用作柴油发动机的燃料。然而,生物柴油的粘度高,会影响泵的性能,从而降低柴油发动机的性能。克服这个问题的方法之一是预热燃料。本研究的目的是研究在恒定喷射压力下,在各种生物柴油/柴油混合物(B0-B30)和B30(30°C-70°C)的预热温度下的燃油喷射模式和泵性能,包括容量、扬程和效率。结果表明,随着生物柴油添加量的增加,泵的性能下降。泵性能最弱的出现在B30。燃油喷射模式没有太大变化,除了B30,喷射角度显著降低。当B30的生物柴油混合物被加热时,获得了更好的结果。最高泵容量和效率出现在50°C,而最高泵压头出现在70°C。在60°C和70°C时,泵出现过度振动。燃油喷射角度也随着预热温度的升高而增加。最宽的喷射角度出现在燃油预热温度为70°C时。
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引用次数: 3
ANALYSIS OF THE MECHANICAL PROPERTIES BRAKE CANVAS WITH BASIC INGREDIENTS OF THE DURIAN FRUIT SKIN AND TEAK LEAVES 榴莲皮和柚木叶基本成分刹车帆布的力学性能分析
Pub Date : 2018-12-16 DOI: 10.15294/JBAT.V7I2.15019
M. Masturi, Suhardi Effendy, Afrianus Gelu, H. Hammam, Fianti Fianti
The growth of the manufacturing industry in Indonesia affects on the demand of automotive parts. This study aims see the mechanical properties of organic brake canvas made from durian fruit skin and teak leaves. Composite making was done by smoothing durian fruit and teak leaves to become powder. The resulting powder was filtered with mesh 60 so that the particle size is the same so as to facilitate mixing. After that, simple mixing with other ingredients such as magnesium oxide and polyester resin is carried out. The printing process was carried out with a hydraulic press with a load of 4 tons for 3 hours. The brake canvas produced were tested for hardness, wear resistance, and absorbency by varying the percentage composition of the powder of durian fruit fiber and teak leaves. There are five variations in the percentage of composite material composition tested. The results obtained the percentage of the most optimum composition that has a value of hardness, wear wear resistance, and absorption capacity close to the value of the Indonesian National Standard (SNI 09-0143).
印度尼西亚制造业的增长对汽车零部件的需求产生了影响。以榴莲果皮和柚木叶为原料,研究有机刹车帆布的力学性能。将榴莲果和柚木叶磨成粉末,进行复合制作。所得粉体用60目过滤,使其粒度一致,便于混合。之后,与氧化镁和聚酯树脂等其他成分进行简单的混合。在负载为4吨的液压机上进行了3小时的印刷过程。通过改变榴莲果纤维粉和柚木叶粉的百分比组成,对所制制动器帆布的硬度、耐磨性和吸湿性进行了测试。测试复合材料成分的百分比有五种变化。结果得出硬度值、耐磨性值、吸收能力值均接近印尼国家标准(SNI 09-0143)的最优组合物所占百分比。
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引用次数: 2
FRACTAL KINETICS ANALYSIS OF ENZYMATIC HYDROLYSIS OF SAWDUST USING CELLULASE IN ETHANOL PRODUCTION 纤维素酶水解木屑乙醇的分形动力学分析
Pub Date : 2018-10-25 DOI: 10.15294/JBAT.V7I2.11398
M. Megawati, D. S. Fardhyanti, H. Prasetiawan, D. Hartanto, I. Khoiroh, Slamet Suwito, K. Kuntoro
Sawdust is one of the abundantly lignocellulosic materials in the world. Sawdust is considered promosing for ethanol production, because it contains mainly lignin, hemicellulose, and cellulose. The drying process was applied to pretreat sawdust to make its degradation process easier. Biodegradation of sawdust was conducted by enzymatic hydrolysis using cellulase. The volume of cellulase in the hydrolysis substrate was varied from 5 to 9% v/v. The sugar concentration produced by enzymatic hydrolysis of sawdust every 1 h was recorded as well as its fractal kinetics analysis. Fermentation using yeast in 5 days was also performed to convert sugar hydrolysate to ethanol. Optimal sugar concentration in hydrolysate obtained was about 0.15 mol/L with cellulase volume of 9% v/v and its ethanol concentration was about 0.059% v/v. Fractal kinetics models by Kopelman and Valjamae which can quantitatively describe enzymatic hydrolysis of sawdust using cellulase were used. However, the result of this study indicated that, at high enzyme volume (9% v/v), Valjamae model was more suitable than Kopelman. The fractal exponent value (h) was about 0.667 and the rate constants (k) were about 0.44, 0.53, and 0.58 1/h at the enzyme volume of 5, 7, and 9% v/v. Thus, it can be concluded that enzyme volumes significantly effect rate constants.
木屑是世界上丰富的木质纤维素材料之一。木屑被认为是促进乙醇生产的,因为它主要含有木质素、半纤维素和纤维素。采用干燥工艺对木屑进行预处理,使木屑的降解过程更加容易。采用纤维素酶水解法对木屑进行生物降解。纤维素酶在水解底物中的体积为5-9%v/v。记录锯末每1小时酶解产生的糖浓度及其分形动力学分析。使用酵母在5天内进行发酵以将糖水解物转化为乙醇。纤维素酶用量为9%v/v,乙醇浓度为0.059%v/v时,水解产物中的最佳糖浓度为0.15mol/L。采用Kopelman和Valjamae的分形动力学模型,可以定量描述纤维素酶水解木屑的过程。然而,本研究的结果表明,在高酶容量(9%v/v)下,Valjamae模型比Kopelman模型更适合。在酶体积为5%v/v、7%v/v和9%v/v时,分形指数值(h)约为0.667,速率常数(k)约为0.44、0.53和0.58。因此,可以得出结论,酶体积显著影响速率常数。
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引用次数: 3
Pyrolysis of Coconut Coir and Shell as Alternative Energy Source 椰子油和椰子壳作为替代能源的热解
Pub Date : 2018-10-02 DOI: 10.15294/JBAT.V7I2.11393
Khalimatus Sa’diyah, F. Rohman, W. Harsanti, I. Nugraha, Nur Ahmad Febrianto
Biomass waste can be used as raw material for bio-oil manufacture. One of the biomass is coconut coir and shell waste, commonly used as a substitute for firewood and handicraft materials. Therefore it takes effort to use coconut coir and shell to increase its economic value. One of the waste processing efforts is through pyrolysis process. Pyrolysis is the heating process of a substance in the absence of oxygen and produces products of solids, liquids and gases. The product of pyrolysis liquid is called bio-oil which can be used as alternative energy source. In this study, coconut coir and shell was pyrolysed as bio-oil. It also studied pyrolysis operating temperature and the amount of yield of bio-oil produced. The pyrolysis process was carried out in a reactor with a pressure of 1 atm and a varying operating temperature of 150 °C, 200 °C and 250 °C for 60 minutes. The reactor was equipped with a condenser as a cooling column. The mass of raw materials used was 500 grams with a size of 0.63 mm. The results of the research show that the higher the temperature, the more volume of bio-oil produced. For coconut coir pyrolysis it was obtained the highest yield of 34.2%, with density of 1.001 g/ml and viscosity of 1.351 cSt. As for coconut shell pyrolysis it was obtained highest yield of 45,2% with density of 1,212 g/ml and viscosity of 1.457 cSt. From the result of analysis using FTIR, the functional group of bio-oil was the most compound of phenol and alkene.
生物质废弃物可作为生产生物油的原料。其中一种生物质是椰子椰壳和贝壳废料,通常用作木柴和手工艺品的替代品。因此,利用椰壳和椰壳来增加其经济价值是需要努力的。废物处理工作之一是通过热解过程。热解是一种物质在无氧条件下的加热过程,产生固体、液体和气体的产物。热解液的产物被称为生物油,可作为替代能源。在本研究中,椰子椰壳和椰子壳被热解为生物油。还研究了热解操作温度和生物油产量。热解过程在1个大气压的反应器中进行,操作温度分别为150°C、200°C和250°C,持续60分钟。该反应器配备有冷凝器作为冷却柱。使用的原料质量为500克,尺寸为0.63毫米。研究结果表明,温度越高,产生的生物油体积越多。对于椰子椰壳的热解,获得了34.2%的最高产率,密度为1.001g/ml,粘度为1.351cSt。对于椰子壳热解,其获得了45.2%的最高产率,密度为1212g/ml,粘度为1.457cSt。FTIR分析结果表明,生物油的官能团是苯酚和烯烃的最大化合物。
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引用次数: 2
THE IMMOBILIZATION OF LIPASE FROM MUCOR MIEHEI ON ZEOLITE MATRIX IN HYDROLYSIS OF PALM OIL PRODUCING FREE FATTY ACIDS WITH SOLVENT FREE SYSTEM 无溶剂体系水解棕榈油生产游离脂肪酸过程中米黑毛霉菌脂肪酶在沸石上的固定化
Pub Date : 2018-09-26 DOI: 10.15294/jbat.v7i1.11399
D. Moentamaria, A. Chumaidi, N. Hendrawati, Girlian Girlian, Meilita Againa Mustika
The enzymatic hydrolysis of palm oil can be conducted by using lipase produced from Mucor miehei to produce free fatty acid. This study aimed to compare the usage of lipase as free enzyme and as immobilized enzyme on zeolite matrix in the hydrolysis of palm oil as triglyceride producing free fatty acids which highly needed in various industrial sectors. Immobilization is an alternative hydrolysis reaction due to its usage on repetitive reaction, makes lipase reuseable, hence the whole process becomes efficient, and with moderate operational conditions. Solvent free reaction is applied, because the produced free fatty acids can be used directly in food, health, and natural flavorings industry. The palm oil used in the hydrolysis contains 0.815% initial free fatty acids as palmitate, in which water then added to it in weight ratio 1:3. Each effect of free lipase and immobilized lipase addition is 4%, 5%, 6%, 7%, 8%, and time reaction is 30, 60, 90, 120, 150 minutes are used as index to determine the amount of free fatty acids produced.  The results showed that Immobilized lipase has better ability than the free one in hydrolysis of triglyceride in palm oil producing free fatty acid with 8% lipase addition and time reaction of 120 minutes. Palm oil hydrolysis using free lipase produced the highest FFA of 1.9747% after the addition of 5% lipase concentrate, with time reaction of 60 minutes. Meanwhile, palm oil hydrolysis using immobilized lipase produced the highest FFA of 1.9747% after the addition of 8% lipase concentrate, with time reaction of 120 minutes.
利用米黑毛霉产生的脂肪酶生产游离脂肪酸,可以对棕榈油进行酶解。本研究旨在比较脂肪酶作为游离酶和沸石基质上的固定化酶在棕榈油水解中的应用,棕榈油是生产各种工业部门急需的游离脂肪酸的甘油三酯。固定化是一种可供选择的水解反应,因为它用于重复反应,使脂肪酶可重复使用,因此整个过程变得高效,操作条件适中。应用无溶剂反应,因为产生的游离脂肪酸可以直接用于食品、健康和天然香料工业。水解中使用的棕榈油含有0.815%的初始游离脂肪酸作为棕榈酸盐,然后将水以1:3的重量比加入其中。游离脂肪酶和固定化脂肪酶的添加量分别为4%、5%、6%、7%、8%,反应时间分别为30、60、90、120、150分钟。结果表明,在脂肪酶添加量为8%、反应时间为120min的条件下,固定化脂肪酶对棕榈油中甘油三酯的水解能力优于游离脂肪酶。在添加5%的脂肪酶浓缩液后,用游离脂肪酶水解棕榈油,时间反应为60分钟,产生1.9747%的最高FFA。同时,在添加8%的脂肪酶浓缩液后,用固定化脂肪酶水解棕榈油,时间反应120分钟,产生1.9747%的最高FFA。
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引用次数: 0
STARCH PRODUCTION FROM RED GINGER (Zinggiber officinale Rosc.) 红姜淀粉的制备
Pub Date : 2018-07-23 DOI: 10.15294/JBAT.V7I1.11417
W. Widayat, H. Striadi, S. Syaiful, A. Kurnia, Faradilla Driastuti
Red Ginger is a natural ingredient including to spice that contain starch 40-60 % weight. Application of red ginger usually it is taken its extract or to taste of traditional food.  The purpose of this research is to know the influence of settling time, the red ginger and solvent ratio, and the temperature of the solvent in the production process of red ginger starch. We hope to get the best condition to get the highest starch yield. The process of making red ginger starch begins with peeled, then washed, shredded, filtered and precipitated. Starch ginger dried by the sun's heat. The best result was obtained at 1 hour sedimentation time with red ginger starch yield 13,3%, red ginger and water ratio 3: 5 (g / g) with yield of red ginger 15,69% and temperature of solvent at 25 ᵒC with yield of red ginger starch 11.17%.
红姜是一种天然成分,包括含有40- 60%重量淀粉的香料。红姜的应用通常是取其提取物或传统食品的味道。本研究的目的是了解沉淀时间、红姜与溶剂比、溶剂温度对红姜淀粉生产过程的影响。我们希望得到最好的条件,以获得最高的淀粉产量。红姜淀粉的制作过程从去皮、洗净、切丝、过滤、沉淀开始。淀粉姜被太阳的热量晒干。在沉淀时间为1 h,红姜淀粉得率为13.3%,红姜与水的比例为3:5 (g / g),红姜得率为15.69%,溶剂温度为25℃时,红姜淀粉得率为11.17%。
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引用次数: 1
SYHNTHESIS OF CHITOSAN MODIFIED POLYURETHANE FOAM FOR ADSOPRTION OF MERCURY (II) IONS 壳聚糖改性聚氨酯泡沫吸附汞离子的合成
Pub Date : 2018-07-22 DOI: 10.15294/JBAT.V7I1.13614
D. Darmadi, M. Irfan, M Iqhramullah, M. Marlina, M. R. Lubis
Mercury from the traditional gold mining activities in Aceh Jaya Regency causes water source and thus residents are exposed to mercury metals. In organic and inorganic conditions, mercury is toxic to the human body, causes damage to the nerve system, kidney failure, heart failure, blood pressure disorders, and damage to the immune system. The problem of mercury contamination can be chemically solved in various ways. This research uses polyurethane foam to adsorb mercury from water. The adsorption and selectivity of polyurethane foam adsorption can be improved through modification with Chitosan. In this research, preheating temperature, glycerol and toluene di-isocyanate (TDI) compositions greatly affect the physical form of foam. The condition under which optimal glycerol composition used for synthesizing the polyurethane foams is 20% (w/w of mixture A). This glycerol composition results in polyurethane foams with an optimum ratio of the mixture A/TDI/distilled water of 2 : 1 : 1. The best adsorption is obtained with polyurethane foam added by 2.5% Chitosan. The optimum mercury adsorption 25% is resulted from the operating time of 60 minutes with adsorption capacity of 0.313 mg/g. For Chitosan modified polyurethane foam, research points out that the reaction is the second order reaction. The result concluded that the polymer has semi crystalline crystallization and melting temperatures.
亚齐省查亚县传统金矿开采活动产生的汞会造成水源,因此居民会接触到汞金属。在有机和无机条件下,汞对人体有毒,会对神经系统、肾衰竭、心力衰竭、血压障碍和免疫系统造成损害。汞污染的问题可以通过各种方式得到化学解决。本研究采用聚氨酯泡沫吸附水中的汞。壳聚糖改性可以提高聚氨酯泡沫的吸附性能和选择性。在本研究中,预热温度、甘油和甲苯二异氰酸酯(TDI)的组成对泡沫的物理形态有很大影响。用于合成聚氨酯泡沫的最佳甘油组合物的条件是20%(混合物A的w/w)。这种甘油组合物产生聚氨酯泡沫,其中混合物A/TDI/蒸馏水的最佳比例为2∶1∶1。加入2.5%壳聚糖的聚氨酯泡沫对吸附性能最好。汞的最佳吸附率为25%,操作时间为60分钟,吸附量为0.313mg/g。对于壳聚糖改性的聚氨酯泡沫,研究指出该反应为二级反应。结果表明,该聚合物具有半结晶结晶和熔融温度。
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引用次数: 2
HYDROTHERMAL LIQUEFACTION OF MAHOGANY (Swietenia macrophylla) SAWDUST 红木木屑的水热液化
Pub Date : 2018-07-22 DOI: 10.15294/JBAT.V7I1.12410
Mulhidin Mulhidin, A. T. Yuliansyah, A. Prasetya
Hydrothermal treatment is one of the thermochemical methods to convert complex organic compounds, such as organic waste and biomass, into upgraded solid, bio-oil, and other dissolved chemicals by utilizing the properties of water at near critical condition. Such method is very potential since the process is environmentally friendly and the products have more added values. In this research, conversion of mahogany sawdust (Swietenia macrophylla) using hydrothermal treatment method was studied. The experiments were conducted in a batch autoclave with temperature range of 200-300oC and initial pressure of 1 MPa. At targeted temperature, the process was hold for 30 minutes. In addition, biomass-water ratio (B/W ratio) for experiments was varied at 1:20, 2:20 and 3:20. The liquid products, which were characterized by Gas chromatography-Mass spectrometry (GC/MS) instrument, showed the presence of furfural and several organic acids, but no flavonoid compounds. Thus, coloring potential test of hydrothermal liquid was unsuccessful; there were not any color attached on the cloth specimen. On the other hand, proximate and ultimate test results indicated that solid products had high heating value (HHV) of 4625.34-4876.25 cal/g which were comparable to that of sub-bituminous coal.
水热处理是利用水在接近临界条件下的特性,将复杂的有机化合物(如有机废物和生物质)转化为升级固体、生物油和其他溶解化学物质的热化学方法之一。该方法工艺环保,产品附加值高,具有很大的发展潜力。研究了水热法对红木木屑的转化。实验在温度范围为200-300℃,初始压力为1 MPa的间歇式高压灭菌器中进行。在目标温度下,该过程保持30分钟。另外,试验的生物量水比(B/W)分别为1:20、2:20和3:20。液相产物经气相色谱-质谱联用(GC/MS)表征,检测出糠醛和几种有机酸,但未发现类黄酮化合物。因此,热液显色电位测试不成功;布料样品上没有附着任何颜色。另一方面,近似和极限试验结果表明,固体产物具有较高的热值(HHV),为4625.34 ~ 4876.25 cal/g,与亚烟煤相当。
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引用次数: 0
Conversion of Biomass of Bagasse to Syngas Through Downdraft Gasification 下吸式气化法将蔗渣生物质转化为合成气
Pub Date : 2018-06-26 DOI: 10.15294/JBAT.V7I1.11621
M. Maryudi, A. Aktawan, S. Salamah
National energy demand has been fulfilled by non-renewable energy sources, such as natural gas, petroleum, coal and so on. However, non-renewable energy reserves deplete increasingly which can cause an energy crisis. Conversion of biomass into energy becomes one of the solutions to overcome it. Indonesia has an enormous biomass potential especially from sugarcane plantation. Sugarcane plantations produce waste of bagasse abundantly. Commonly bagasse is utilized as energy source by conventional combustion.  This research studies the utilization of bagasse as energy source by gasification technology to produce gas fuel. The gasification model used in this research is downdraft gasifier equipped with cyclone to separate gas with solid or liquid gasification products. The result has shown  that gasification of bagasse has produced flammable syngas. The increase of bagasse weight increases the amount of syngas of gasification process. Carbon monoxide is the greatest content of syngas, while a few amount of H2, CH4 are also detected. Bagasse through gasification process is very potential source of alternative energy, since it is derived from waste and a cheap material.
天然气、石油、煤炭等不可再生能源满足了国家能源需求,但不可再生能源储量日益枯竭,可能引发能源危机。将生物质转化为能源成为克服这一问题的解决方案之一。印度尼西亚拥有巨大的生物质潜力,尤其是甘蔗种植。甘蔗种植园大量产生甘蔗渣废料。甘蔗渣通常通过常规燃烧作为能源。本研究以蔗渣为能源,利用气化技术生产气体燃料。本研究中使用的气化模型是配备旋流器的下吸式气化器,用于将气体与固体或液体气化产物分离。结果表明,蔗渣气化产生了可燃的合成气。蔗渣重量的增加增加了气化过程中合成气的量。一氧化碳是合成气中含量最高的,同时也检测到少量的H2、CH4。通过气化工艺生产的蔗渣是一种非常有潜力的替代能源,因为它来源于废物和廉价材料。
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引用次数: 6
The Synthesis of Glycerol Carbonate From Biodiesel Byproduct Glycerol and Urea Over Amberlyst 36 生物柴油副产物甘油和尿素在Amberlyst 36上合成碳酸甘油酯
Pub Date : 2017-06-01 DOI: 10.15294/jbat.v6i1.7691
A. Prasetya, A. Senania, H. Sulistyo
Article Info Abstract Article history: Accepted November 2016 Approved April 2017 Published June 2017 The increasing use of biodiesel as renewable fuels leads to the increasing of glycerol amount as a byproduct of biodiesel production. One of the glycerol derivative products that is environmentally friendly and renewable is glycerol carbonate. Glycerol carbonate is commonly used as a raw material for polymers, surfactants, emulsifiers, lubricants, paints, also used in the cosmetics and pharmaceutical industries. In this study, the research was carried out by using a batch reactor with a three-neck flask equipped with reverse cooling, thermometers, mercury stirrer, and heating mantle with the conditions of the reaction temperature around 373 – 413 K, mole ratio of reactants of urea: glycerol were 1:0,5, 1:1, 1:1,5, 1:2 and 1:4 and the concentration of catalyst were 1%, 2%, 3%, 4% and 5% respectively. Reaction was done for four hours. The results showed that the formation of glycerol carbonate from glycerol and urea using a catalyst Amberlyst 36 is affected by the catalyst concentration, reaction temperature and the ratio of reactants used. The highest glycerol conversion was obtained at 55.07% at a temperature of 393 K with mole ratio of urea and glycerol 1:0,5 and the percentage of catalyst 3% of the amount of glycerol.
文章信息摘要文章历史:2016年11月接受2017年4月批准2017年6月发表生物柴油作为可再生燃料的使用越来越多,导致作为生物柴油生产副产品的甘油含量增加。碳酸甘油酯是一种对环境友好且可再生的甘油衍生物产品。碳酸甘油酯通常用作聚合物、表面活性剂、乳化剂、润滑剂、油漆的原料,也用于化妆品和制药行业。本研究采用带三颈烧瓶的间歇式反应器进行,该烧瓶配有反向冷却、温度计、汞搅拌器和加热套,反应温度约为373–413 K,尿素与甘油的摩尔比分别为1:0,5、1:1、1:1.5,1:2和1:4,催化剂浓度分别为1%、2%、3%、4%和5%。反应进行了四个小时。结果表明,使用Amberlyst 36催化剂由甘油和尿素形成碳酸甘油酯受到催化剂浓度、反应温度和所用反应物比例的影响。在393K的温度下,尿素和甘油的摩尔比为1:0,5,催化剂的百分比为甘油量的3%,甘油转化率最高,为55.07%。
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引用次数: 0
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Jurnal Bahan Alam Terbarukan
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