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Methodological Approach to Determination of Priorities in Ecological Estimation of the Russian Territories 确定俄罗斯领土生态评估优先事项的方法学方法
Pub Date : 2020-12-31 DOI: 10.18502/kms.v6i1.8040
I. Spiridonov, E. Levchenko, D. Klyucharev
This paper assesses the main types of environmental impact caused by mineral exploration and mining. The ecological situation due to the extraction and processing of mineral raw materials in the mining regions, as well as the environmental impact of accumulated mining waste are shown. The results of environmental monitoring of the quality of the industrial urban environments of the Russian Federation are also presented. Based on the analysis of the database of existing man-made formations, including those produced from the rare metal deposits, the maps of their distribution over the territory of Russia as a whole and the territory of the Ural Federal District are compiled. The ranking of man-made deposits and formations by their impact on environmental elements has been performed. Keywords: mining, industrial waste, heavy metals, ecosystem pollution, environmental safety
本文对矿产勘查和开采造成的主要环境影响类型进行了评价。展示了矿区矿物原料开采加工造成的生态状况,以及矿山废弃物积累对环境的影响。报告还介绍了对俄罗斯联邦工业城市环境质量进行环境监测的结果。根据对现有人造地层数据库的分析,包括从稀有金属矿床中产生的地层,编制了整个俄罗斯领土和乌拉尔联邦区领土上的分布地图。根据对环境要素的影响对人造沉积物和地层进行了排序。关键词:矿山,工业废弃物,重金属,生态系统污染,环境安全
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引用次数: 0
Research Treatment Studies for Cleanable Waste Water for Cleaning Pipes 管道清洁废水的处理研究
Pub Date : 2020-12-31 DOI: 10.18502/kms.v6i1.8090
E. I. Shavaleev, E. Abdeev, M. A. Lobanov, A. A. Rukomoinikov
Currently, many methods of treating waste water are known using various lubricating coolant compositions, but there is no universal treatment method. The most suitable ways of reducing the harmful impact of waste water in the metallurgical industry on the water environment are 1) the local treatment of waste water of various compositions, 2) the removal or reduction of the total amount of waste treatment liquid emissions as a result of their regeneration, and 3) reuse of treated waste water in closed water circulation systems and technical water supply to enterprises. During production of bimetallic finned tubes by cold deformation method, alkaline cleaning solutions are used to clean the surface from lubricating-cooling liquid. As a result, there is a need to dispose of spent liquids. The spent detergent solution is a three-phase emulsion. The upper layer is oil-oil products, medium liquid with increased PH index, and aluminates precipitate. A spent emulsion, i.e. an end-of-life emulsion that has lost its functional and operational properties, needs to be decomposed and disposed of. Keywords: finned bimetallic tube, air cooler, lubricating coolant, oil – emulsion
目前,已知许多处理废水的方法使用各种润滑冷却剂组合物,但没有通用的处理方法。减少冶金工业废水对水环境的有害影响的最合适方法是:1)对各种成分的废水进行局部处理;2)由于其再生而去除或减少废水处理液排放总量;3)将处理后的废水在封闭水循环系统中回用,并向企业提供技术供水。在冷变形法生产双金属翅片管的过程中,采用碱性清洗液对表面的润滑冷却液进行清洗。因此,有必要处理用过的液体。用过的洗涤剂溶液为三相乳液。上层为油品、PH指数升高的介质液,铝酸盐析出。用过的乳剂,即失去功能和操作特性的寿命终止的乳剂,需要分解和处理。关键词:翅片双金属管;空气冷却器;润滑冷却剂
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引用次数: 0
On the Possibility of Electrochemical Processing of Dump Industrial Iron-Antimony Matte 论工业废铁锑锍电化学处理的可能性
Pub Date : 2020-12-31 DOI: 10.18502/kms.v6i1.8051
Oleg Nikiforovich Mustyatsa
One of the most important and urgent problems facing the metallurgical industry is the problem of processing dump mattes (DM). These are alloys of sulfides of various metals, and in some locations have accumulated to such an extent that they fill entire landfills with environmentally hazardous substances. During prolonged storage in air, DM decomposes and produces toxic substances. Therefore it is important to find an environmentally safe way to store or processes DM. The available information on the technologies for processing sulfide-oxide metallurgical raw materials and sources of DM formation are analysed in this study. Chemical analysis of the DM indicates a high iron content, which a priori determines the high conductivity of dump materials. The aim of this research is to examibne the physicochemical properties of the DM melts of the Kadamjai antimony industrial complex, in which, according to the technological schedule, iron and antimony are accumulated in sulfide form, followed by pyroelectrochemical processing of them into commodity products in the case of optimal metal current yields and good extraction. The electrical conductivity (æ) of the industrial DM melt is characteristic of multifunctional conductors with a predominant semiconductor mechanism of conductivity. The addition of a heteropolar additive (Na2S) into the DM melt suppresses the electronic component of conductivity and decreaseds æ in the system to values that are typical for ionic melts. Current-voltage characteristics for the composition of the system with 60 and 70 mol. % Na2S indicate polarization in the melts. The electrolysis of DM-Na2S melts is accompanied by the release of sulfur on the anode. For a final assessment of the possibility of using electrochemical processing of DM melts into antimony metal, it is recommended that a preliminary economic calculation of the entire technological process be performed. Keywords: dump mattes, iron and antimony sulfides, physicochemical properties, ecology, utilization
冶金工业面临的最重要和最紧迫的问题之一是排土石的处理问题。这些是各种金属硫化物的合金,在一些地方已经积累到这样的程度,它们填满了整个垃圾填埋场,对环境有害的物质。DM在空气中长期贮存时,会分解并产生有毒物质。因此,寻找一种对环境安全的方法来储存或处理DM是很重要的。本研究分析了关于处理硫化氧化物冶金原料的技术和DM形成来源的现有信息。DM的化学分析表明高铁含量,这先验地决定了倾倒材料的高导电性。本研究的目的是检查Kadamjai锑工业综合体DM熔体的物理化学性质,其中,根据工艺计划,铁和锑以硫化物形式积累,然后在最佳金属电流收率和良好萃取的情况下将其热电化学处理成商品产品。工业DM熔体的导电性是多功能导体的特征,具有主要的半导体导电性机制。在DM熔体中加入异极性添加剂(Na2S)抑制了电导率的电子成分,并将系统中的电导率降低到典型的离子熔体值。当Na2S浓度为60和70 mol. %时,体系的电流-电压特性表明熔体中存在极化现象。DM-Na2S熔体的电解过程伴随着阳极上硫的释放。为了最终评估将DM熔体电化学加工成金属锑的可能性,建议对整个工艺过程进行初步的经济计算。关键词:堆积物,硫化铁锑,理化性质,生态学,利用
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引用次数: 0
Phenol Extraction from Schistous Tar of Shubarkol Deposit Shubarkol矿床片岩焦油中苯酚的提取
Pub Date : 2020-12-31 DOI: 10.18502/kms.v6i1.8041
A. T. Ordabayeva, M. Meiramov, V. A. Khrupov
The process of extracting phenols from schistous tar using extractants based on water solutions of technical ethanol with concentration of 70% is considered in this article. According to chromato-mass-spectrometric (CMS) analysis, initial schistous tar contains 28.29 % of summary phenols, after extraction with 70% alcohol solution this had dropped by 8.76 %. According to results of laboratory studies, the best extraction properties were identified as occurring with 70% water ethanol of schistous tar with the ratio 1:1. As we see from obtained data, after extraction with ethanol, phenol content in tar is decreased by up to 8.76 %. After elimination of phenols, schistous tar might be applied as hydrocarbonic material for future processing into motor or boiler fuel. Keywords: Schistous tar, phenol, extraction
研究了以70%浓度的工业乙醇水溶液为萃取剂,从片麻焦油中提取酚类物质的工艺。质谱分析表明,片岩焦油中总酚的含量为28.29%,经70%乙醇提取后,总酚的含量下降了8.76%。根据实验室研究结果,以70%的水乙醇和1:1的比例提取片麻焦油,提取效果最佳。从得到的数据可以看出,用乙醇提取后,焦油中的酚含量降低了8.76%。在去除酚类物质后,片状焦油可作为碳氢化合物材料用于将来加工成发动机或锅炉燃料。关键词:片岩焦油;苯酚;萃取
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引用次数: 0
Comprehensive Processing of Fine Metallurgical Dust 细冶金粉尘的综合处理
Pub Date : 2020-12-31 DOI: 10.18502/kms.v6i1.8075
Anton A. Kovyazin, Vasilii A. Kochin, Konstantin L. Timofeev, Sergey A. Krayuhin
The processing of fine metallurgical dust by pyrometallurgical methods leads to the accumulation of impurities and deterioration in the quality of blister copper. Fine dust contains copper, zinc, lead, arsenic and iron. A hydrometallurgical method for the separation of the main components into the following products is proposed: copper-zinc residue, iron-arsenic residue, lead residue. The hydrometallurgical scheme consists of three stages of leaching: neutral and using sulfuric and nitric acids. When processing metallurgical dust according to the proposed scheme, a solution containing copper, zinc, iron and arsenic is formed, as well as a lead containing precipitate. Arsenic and iron are removed from the solution in the form of iron (III) arsenate, after which zinc and copper are precipitated. Lead in sediment is in carbonated form. The developed technology allows the extraction of: 87% copper, 88% zinc, 83% iron, 83% arsenic, 99% lead in individual products. Keywords: metallurgical dust, arsenic removal, nitric acid leaching
采用火法处理微细冶金粉尘,会导致杂质的堆积,使吸塑铜的质量恶化。细尘含有铜、锌、铅、砷和铁。提出了一种湿法冶金方法,将主要组分分离为铜锌渣、铁砷渣、铅渣。湿法冶金方案包括三个浸出阶段:中性浸出和使用硫酸和硝酸浸出。按照提出的方案处理冶金粉尘时,会形成含铜、锌、铁和砷的溶液,以及含铅的沉淀物。砷和铁以砷酸铁(III)的形式从溶液中除去,之后锌和铜沉淀。沉积物中的铅以碳酸形式存在。所开发的技术可以在单个产品中提取87%的铜,88%的锌,83%的铁,83%的砷,99%的铅。关键词:冶金粉尘,除砷,硝酸浸出
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引用次数: 2
Use of the Waste Foundry Sand in the Composition of Hot Sandy Dense Asphalt Concrete 废铸造砂在热砂密沥青混凝土中的应用
Pub Date : 2020-12-31 DOI: 10.18502/kms.v6i1.8121
Kirill Yuryevich Tyuryukhanov, K. Pugin
There is an increase in motorization worldwide, which in turn requires the construction of high-quality roads and highways. In both new construction and reconstruction of the pavement, large volumes of natural mineral materials are used, placing a large technogenic load on environmental objects during their extraction. In a number of regions of the Russian Federation, there are not sufficient volumes of conditioned raw materials for the production of high-quality composite building materials, such as asphalt concrete and cement concrete mixtures. The use of industrial waste in the composition of building materials addresses this issue while both solving environmental issues and reducing the cost of road construction. This article shows that developed countries successfully use the resource potential of waste in the production of building materials. This article proposes the use of waste foundry sand as the mineral raw material in the production of asphalt concrete. The article presents research on the following: geometric shape, elemental composition of the surface of the particles of the waste foundry sand; bitumen capacity; and the adhesion of bitumen. Based on the obtained data, a technology was developed for producing hot sandy asphalt concrete in which the waste foundry sand is used as a fine mineral aggregate. Physico-mechanical properties of the obtained samples of asphalt concrete satisfy the requirements established in GOST for asphalt concrete. Keywords: waste foundry sand, asphalt concrete, industrial material, elemental composition, bitumen
世界范围内的机动化在增加,这反过来又要求建设高质量的道路和高速公路。在路面的新建和重建中,都使用了大量的天然矿物材料,在提取过程中对环境物体施加了很大的技术负荷。在俄罗斯联邦的一些地区,生产高质量的复合建筑材料,如沥青混凝土和水泥混凝土混合物所需的条件原料数量不足。在建筑材料的成分中使用工业废料解决了这一问题,同时解决了环境问题并降低了道路建设的成本。本文表明,发达国家在建材生产中成功地利用了废弃物的资源潜力。本文提出利用废铸造砂作为矿物原料生产沥青混凝土。本文对废铸造砂颗粒的几何形状、表面元素组成进行了研究;沥青能力;以及沥青的附着力。在此基础上,开发了以废铸造砂为细矿物骨料生产热砂沥青混凝土的工艺。所得沥青混凝土样品的物理力学性能满足GOST对沥青混凝土的要求。关键词:废铸造砂,沥青混凝土,工业材料,元素组成,沥青
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引用次数: 0
Obtaining of Granulated Gypsum Anhydrite on the Basis of Technogenic Wastes of Chemical and Metallurgical Complex for Use in Portland Cement Production 利用化工冶金联合体的工艺废料制备硅酸盐水泥用石膏硬石膏
Pub Date : 2020-12-31 DOI: 10.18502/kms.v6i1.8059
A. Ponomarenko
The composition and properties of fluorine–anhydrite and steel–refining slag which are wastes of production of hydrogen fluoride and steel were determined. It is established that fluorine–anhydrite of the current output does not meet the requirements to materials for the production of Portland cement. Therefore to improve the technical and consumer properties of fluorine-anhydrite (for increasing the amount of CaSO4 ⋅2H2O and neutralization of H2SO4) the studies of its’ conditioning processes with steel– refining slag were carried out. It was found that the mass transfer coefficient of sulfuric acid through the capillary and the degree of its neutralization by slag depend on the dispersion of fluorine–anhydrite, its porosity and initial acidity. The most effective binding of sulfuric acid occurs with the introduction of slag in stoichiometric amounts, the size of fluorine–anhydrite granules up to 20 mm and a processing time of 60 minutes. After storage in air-humid conditions for 12 hours of fluorine–anhydrite treated with slag the strength of its granules, the amount of dihydrate gypsum and toxicological properties meet the requirements. Keywords: techno–gypsum, refining slag, neutralization, conditioning, gypsum stone, Portland cement
对生产氟化氢和炼钢的废渣氟硬石膏和炼钢渣的组成和性能进行了测定。确定了目前产量的氟硬石膏不符合生产硅酸盐水泥对原料的要求。为此,为了提高氟硬石膏的工艺性能和消费性能(增加CaSO4·2H2O的用量和中和H2SO4),对其进行了炼钢渣调质工艺研究。研究发现,硫酸通过毛细的传质系数和渣中和硫酸的程度取决于氟硬石膏的分散性、孔隙率和初始酸度。最有效的硫酸结合发生在引入化学计量量的炉渣,氟硬石膏颗粒的大小可达20毫米,处理时间为60分钟。经渣处理的氟硬石膏在空气湿润条件下贮存12小时后,其颗粒强度、二水石膏量及毒理学性能均满足要求。关键词:工艺石膏,炼渣,中和,调理,石膏石,硅酸盐水泥
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引用次数: 0
Composition, Properties and Using Fields of Product of Phosphogypsum Recycling 磷石膏回收产品的组成、性能及应用领域
Pub Date : 2020-12-31 DOI: 10.18502/kms.v6i1.8060
F. L. Kapustin, N. Mityushov, S. Bednyagin
Nowadays about 200 million tons of phosphogypsum (PG) have been stored in the dumps of the chemical industry and non–ferrous metallurgy of Russia which pollutes the environment. This waste contains up to 98 % of two–water gypsum and impurities including rare earth metals (REM) in an amount of up to 0.5 % preventing its use in the production of building materials. A complex technology of FG recycling including extraction of REM, neutralization and dehydration of the pulp for using in the production of gypsum binders and Portland cement. Results of determination of density, grain, chemical and mineral compositions and structure of the product of recycling of FG of the “Sredneuralsky copper smelting plant” are presented. After the REM extraction, the PG is a loose lumpy mass with moisture content of 28–32 % which contains about 10 % of particles larger than 40 mm and not more than 60 % of particles less than 10 mm, it has a true density of 2.26 g/cm3, pH of aqueous extract is 5.95. It has the following chemical composition, mass. %: 0.87 SiО2; 0.93 A12O3; 0.20 Fe2O3; 31.00 CaO; 0.034 MgO; 44.27 SО3; 0.10 K2О; 0.42 Nа2О; 0.45 Р2О5(general); 20.73 of mass loss of ignition. The mineral composition of the PG processing product is represented by two-water gypsum and a slight amount of quartz. The possibility of using gypsum–containing waste in the production of gypsum binders and cement is considered. The effect of temperature and duration of firing, the dispersion, the type and quantity of chemical and mineral admixtures on physical and mechanical properties of gypsum binder, the influence of the type and amount of mineral additive on pelletizing and physic–mechanical properties of the granulated and pressed PG and its effects on setting time and strength of Portland cement are represented. It is recommended to use PG to obtain low–temperature and composite gypsum binders, regulation of Portland cement setting after extraction of REM. Keywords: phosphogypsum, recycling, composition, properties, technology, gypsum binder, Portland cement
目前,俄罗斯化学工业和有色冶金的垃圾场中储存着约2亿吨磷石膏,对环境造成了污染。这种废物含有高达98%的两水石膏和杂质,包括稀土金属(REM),其含量高达0.5%,阻碍了其在建筑材料生产中的使用。一种复杂的FG回收技术,包括REM的提取,纸浆的中和和脱水,用于生产石膏粘合剂和波特兰水泥。介绍了“斯雷涅拉尔斯基铜冶炼厂”FG回收产品的密度、粒度、化学成分和矿物组成及结构的测定结果。经REM萃取后,PG为松散的块状物质,含水率为28 ~ 32%,其中大于40 mm的颗粒约占10%,小于10 mm的颗粒不超过60%,真密度为2.26 g/cm3,水提液pH为5.95。它有如下的化学成分,质量。%: 0.87 SiО2;铝0.93型;0.20 Fe2O3;31.00曹;0.034采用;44.27 SО3;0.10 K2О;0.42 Nа2О;0.45Р2О5(一般);点火质量损失的20.73。PG加工产品的矿物组成以两水石膏和少量石英为代表。考虑了利用含石膏废弃物生产石膏粘结剂和水泥的可能性。阐述了煅烧温度、煅烧时间、分散程度、化学和矿物外加剂的种类和用量对石膏粘结剂物理力学性能的影响,矿物外加剂的种类和用量对造粒压制PG的成球和物理力学性能的影响,以及对硅酸盐水泥凝结时间和强度的影响。推荐使用PG获得低温复合石膏粘结剂,提取REM后调节硅酸盐水泥凝结。关键词:磷石膏,回收利用,组成,性能,工艺,石膏粘结剂,硅酸盐水泥
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引用次数: 1
The Production of Silicon Carbide and Achievements in the Field of Furnace Gases Collection and Purification 碳化硅的生产及炉气收集净化领域的成就
Pub Date : 2020-12-31 DOI: 10.18502/kms.v6i1.8046
K. S. Yolkin, A. Sivtsov, D. K. Yolkin, A. Karlina
Silicon carbide is obtained in ore-thermal furnaces by reduction of silica (quartzite) with carbon. The use of silicon carbide in the production of technical silicon as a carrier of the target element and as a reducing agent can significantly improve the technical and economic performance (TEP) melting. The process of reducing silicon melting in electric furnaces takes place in two stages. First, silicon carbide is formed as a pseudomorphosis over the carbon of the reducing agent, then silicon carbide interacts with silicon oxide to form elementary silicon. Physical and chemical properties of silicon carbides obtained with the use of various reducing agents were studied. The reducing potential and reaction ability of carbides depends on how their surface is developed. Carbide volume and density characteristics are obtained on the matrices of charcoal and petroleum coke. For comparison, data for carbide obtained in the Acheson furnace are presented. Measurements of relative electrical resistivity of the reducing agent were performed and obtained on the carbides basis with temperature in the range of 700–1700∘C. For comparison, the RER values of silicon carbide obtained in the Acheson furnace are given, the resistance of carbides is several times higher than the RER of the corresponding reducing agents, which favorably affects the furnaces smelting silicon electric mode. As a result of the silicon carbide addition to the charge, the power of the arc discharge increases and the intensity of the reduction process increases. Keywords: silicon carbide, gas cleaning dust, gas capture system
碳化硅是在矿热炉中用碳还原二氧化硅(石英岩)得到的。在生产工艺硅中使用碳化硅作为目标元素的载体和还原剂,可以显著提高熔融的技术经济性能(TEP)。电炉中减少硅熔化的过程分为两个阶段。首先,碳化硅在还原剂的碳上形成假形态,然后碳化硅与氧化硅相互作用形成基本硅。研究了不同还原剂对碳化硅的物理化学性能的影响。碳化物的还原电位和反应能力取决于其表面的发育方式。在木炭和石油焦的基体上得到碳化物的体积和密度特性。为了进行比较,给出了在艾奇逊炉中获得的碳化物的数据。在700-1700°C的温度范围内,对还原剂的相对电阻率进行了测量。对比给出了在艾奇逊炉中得到的碳化硅的RER值,碳化硅的电阻比相应还原剂的RER高几倍,这有利于炉体熔炼硅电模式。由于碳化硅的加入,电弧放电的功率增大,还原过程的强度增大。关键词:碳化硅,气体净化粉尘,气体捕集系统
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引用次数: 0
Development of the High-purity Aluminium Oxide Powder Producing Technology on the Ural Region Raw Materials Basis 以乌拉尔地区为原料的高纯氧化铝粉体生产技术的发展
Pub Date : 2020-12-31 DOI: 10.18502/kms.v6i1.8152
I. Kashcheev, K. Zemlyanoy, A. Doronin, K. Stepanova
This article considers an effective way of complex alumina-containing materials of natural or technogenic origin processing with obtaining a whole complex of raw materials: alkali-free highly active aluminum hydroxide, iron hydroxide, aluminum hydroxide, etc. In laboratory conditions the alumina raw materials behavior in the thickening, washing, filtration processes were checked. The optimal parameters of the processes were selected as a result of conducted research. Keywords: non-conventional alumina raw materials, technogenic materials, hydrochemical processing, ammonium hydrosulfate, environmental friendliness, efficiency
本文提出了一种天然或人工合成的复合含铝材料加工的有效途径,即获得无碱高活性氢氧化铝、氢氧化铁、氢氧化铝等完整的复合原料。在实验室条件下,考察了氧化铝原料在浓缩、洗涤、过滤过程中的性能。通过研究,确定了最佳工艺参数。关键词:非常规氧化铝原料,科技原料,水化学处理,氢硫酸铵,环保,效率
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引用次数: 0
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KnE Materials Science
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