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Using Injection Molding Simulation Software to Accurately Quote Rubber Anti-Vibration Elements 利用注射成型仿真软件对橡胶减振元件进行精确报价
Q3 Materials Science Pub Date : 2025-08-28 DOI: 10.1002/masy.70099
Demirak Kadir, Esala Jaakko, Deveci Sinan

Elastomeric elements are used for vibration reduction and noise control in many industries. New part geometries are constantly designed and tailored to fulfil the specific mechanical requirements of each application, with much of the design performed virtually before any physical prototyping. It is advantageous for manufacturers of technical rubber articles to have the tools to accurately and efficiently calculate the costs of production of different geometries with different rubber compounds. This article discusses, through an example railway rubber bushing, how injection molding simulation software can help the quoting process and quickly respond to market demands, even with limited information. The main advantage of the simulation is the prediction of curing time with complex geometries at an early stage. High temperatures are needed to initiate the cross-linking reaction of the rubber compound, which leads to the final good mechanical properties of the part. This process has a major impact on cost, as it requires a lot of energy and time in the injection press. With the help of software, a good estimation with good accuracy can be calculated by an experienced user in a short time. In this article, a step-by-step description is outlined for obtaining a curing time estimation using SIGMASOFT Virtual Molding simulation software. How to consider the part and mold geometry, process parameters, rubber compound, simulation setup, and results evaluation is discussed. With a curing time of 20 min in the mold, the curing degree reaches over 90% throughout the part, considering residual heat after demolding in ambient conditions. The difference in curing inside and through the cross-section of the part can be visualized and investigated. The software is supplementing traditional curing time estimations with an insider view, especially for complex part geometries.

弹性元件在许多行业中用于减振和噪声控制。新的零件几何形状不断设计和定制,以满足每个应用程序的特定机械要求,大部分设计几乎在任何物理原型之前执行。对于技术橡胶制品的制造商来说,有工具来准确有效地计算不同橡胶化合物的不同几何形状的生产成本是有利的。本文通过一个铁路橡胶衬套实例,讨论了注塑仿真软件如何在信息有限的情况下帮助报价过程并快速响应市场需求。模拟的主要优点是可以在早期阶段预测复杂几何形状的固化时间。需要高温才能引发橡胶化合物的交联反应,从而导致零件最终具有良好的机械性能。这个过程对成本有很大的影响,因为它需要大量的能量和时间在注塑机中。在软件的帮助下,有经验的用户可以在短时间内计算出具有良好精度的估计。在这篇文章中,一步一步的描述概述了使用SIGMASOFT虚拟成型仿真软件获得固化时间估计。讨论了如何考虑零件和模具的几何形状、工艺参数、橡胶配比、仿真设置和结果评价。在模具内固化时间为20min,考虑到环境条件下脱模后的余热,整个零件的固化度达到90%以上。在内部和通过部分的截面固化的差异可以可视化和研究。该软件以内部视图补充了传统的固化时间估计,特别是对于复杂的零件几何形状。
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引用次数: 0
Study of Energy Transfer Between Rare Earth Ions and Effect of Al3+ in Pr3+:Yb3+ and Tm3+:Yb3+ Co-Doped Sol–Gel Silica Glasses 稀土离子间能量传递及Al3+在Pr3+:Yb3+和Tm3+:Yb3+共掺溶胶-凝胶硅玻璃中的影响研究
Q3 Materials Science Pub Date : 2025-08-28 DOI: 10.1002/masy.70091
Richa Tripathi, Ranjan Kumar, Hirdyesh Mishra, Andrew L. Fanai

Silica glass samples co-doped with Pr3+:Yb3+ as well as Tm3+:Yb3+ were prepared using sol–gel technique and the energy transfer among the rare earth dopants is studied. Judd–Ofelt (JO) parameters Ω2, Ω4, and Ω6 are calculated from the absorption spectra. Relatively large values of Ω2 indicates that the rare earth ions occupy low symmetry sites in the glasses. These parameters are used to estimate branching ratio and radiative lifetime. The measured lifetimes are significantly lower than the calculated lifetimes. Photoluminescence was found to be significantly enhanced with aluminum co-doping for both Pr3+ and Tm3+ emissions. This enhancement is attributed to the reduction in cross-relaxation. Infrared to visible up-conversion is also observed under 980 nm excitation as a result of energy transfer from Yb3+ to Tm3+ and Pr3+ ions.

采用溶胶-凝胶法制备了Pr3+:Yb3+和Tm3+:Yb3+共掺杂的硅玻璃样品,研究了稀土掺杂剂之间的能量传递。根据吸收光谱计算Judd-Ofelt (JO)参数Ω2、Ω4和Ω6。相对较大的Ω2值表明稀土离子在玻璃中的对称位较低。这些参数用于估计分支比和辐射寿命。实测寿命明显低于计算寿命。Pr3+和Tm3+的光致发光均明显增强。这种增强归因于交叉松弛的减少。在980 nm激发下,由于能量从Yb3+转移到Tm3+和Pr3+离子,还观察到红外到可见光的上转换。
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引用次数: 0
Effect of Barium Titanate on the Mechanical and Piezoelectric Performance of Natural Rubber-Based Composites 钛酸钡对天然橡胶基复合材料力学和压电性能的影响
Q3 Materials Science Pub Date : 2025-08-28 DOI: 10.1002/masy.70094
Görkem Yildiz, Ege Özdemiryürek, Meral Akkoyun Kurtlu

The effects of barium titanate (BaTiO3) filler on the rheology, mechanical, and piezoelectric properties of natural rubber (NR) based industrial rubber mixture were investigated. The results revealed lower time to reach 90% curing (tc90) and lower tensile strength and elongation at break values for BaTiO3-filled rubber composites compared to the pure rubber mixture. The piezoelectric charge constant (d33) and the generated voltage of BaTiO3-filled rubber composites increased up to 3 pC/N and 120 mV, respectively, for a total filler content of 40 vol.% with the increase of the filler content.

研究了钛酸钡(BaTiO3)填料对天然橡胶(NR)基工业橡胶混合料流变学、力学和压电性能的影响。结果表明,与纯橡胶混合料相比,batio3填充橡胶复合材料达到90%固化(tc90)的时间更短,抗拉强度和断裂伸长率也更低。当填料含量为40 vol.%时,随着填料含量的增加,batio3填充橡胶复合材料的压电电荷常数d33和生成电压分别增加到3 pC/N和120 mV。
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引用次数: 0
Green Tire Retreading: Improving Sustainability and Efficiency in TBR Systems 绿色轮胎翻新:提高TBR系统的可持续性和效率
Q3 Materials Science Pub Date : 2025-08-28 DOI: 10.1002/masy.70097
Aylin Karakurt Sütcü, Mehmet Ali Çakıroğlu

In this study, a compound was developed for Truck, Bus, and Radial (TBR) tire retreading that provides fuel efficiency, low rolling resistance, and low carbon emissions. Choosing tire retreading over new tire production results in material savings and a 56% reduction in crude oil consumption. In trials, the carbon black ratio was reduced from 33% to 3.5%, and the use of highly dispersible silica (HDS) improved physical properties. After 6 months of field tests, it was observed that green tire retreading achieved approximately 4% fuel savings and reduced carbon emissions.

在这项研究中,开发了一种用于卡车、客车和子午线(TBR)轮胎翻新的化合物,该化合物具有燃油效率、低滚动阻力和低碳排放。选择翻新轮胎而不是生产新轮胎可以节省材料,并减少56%的原油消耗。在试验中,炭黑的比例从33%降低到3.5%,高分散性二氧化硅(HDS)的使用改善了物理性能。经过6个月的现场测试,发现绿色轮胎翻新节省了约4%的燃料,并减少了碳排放。
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引用次数: 0
Molybdenum Disulfide Flake Functionalized Defect Rich Carbon Nanotubes as Effective Cold Emitter: A Possible Low Energy Solution for Efficient Electron Gun 二硫化钼薄片功能化富缺陷碳纳米管作为有效冷发射器:高效电子枪的一种可能的低能量解决方案
Q3 Materials Science Pub Date : 2025-08-28 DOI: 10.1002/masy.70095
Mehak Parashar, Anjali Dhariwal, K. K. Chattopadhyay, Diptonil Banerjee

This article reports the successful synthesis of carbon nanotubes in amorphous form (a-CNTs) through a low-temperature solid state reaction. The as-synthesized a-CNTs were functionalized uniformly by flake like MoS2 nanostructure. XRD study confirms the amorphousness of the pure a-CNTs whereas functionalized sample shows the proper phase formation of MoS2. Electron microscopic images confirm the tubular morphology of the pure a-CNTs as well as uniform functionalization of the same by MoS2 flakes. Elemental analysis done with EDX study, denied showing presence of any impurities confirming again the proper phase formation. FTIR study enlightens about the presence of different bonding in the sample. When field emission characteristics of both the samples were taken, it was seen that the functionalized sample shows much better results compared to the pure a-CNT in terms of enhancement factor, turn on field, as well as effective work function. The turn on field showed a decrease from 8.99 V/µm to 4.86 V/µm whereas a three-time increment in the enhancement factor from 930 to 2742 was obtained in case of functionalized sample. The possible reasons behind the enhancement are the concentration of field lines at the sharp edges of MoS2 flakes, lesser work function of the foreign element, as well greater electron transport through the favorable band bending.

本文报道了通过低温固相反应成功合成非晶态碳纳米管(a- cnts)。合成的a-CNTs被片状二硫化钼纳米结构均匀地功能化。XRD研究证实了纯a-CNTs的非晶性,而功能化样品显示了MoS2的适当相形成。电镜图像证实了纯a-CNTs的管状形貌,以及被MoS2薄片均匀功能化的形貌。元素分析与EDX研究,否认存在任何杂质再次确认正确的相形成。FTIR研究揭示了样品中存在不同的键合。对两种样品的场发射特性进行了分析,发现功能化后的样品在增强因子、开启场和有效功函数方面都比纯a-CNT表现出更好的效果。开启场从8.99 V/µm下降到4.86 V/µm,而功能化样品的增强因子从930增加到2742,增加了三倍。增强的原因可能是二硫化钼薄片尖锐边缘的场线集中,外源元素的功函数较小,以及通过有利的能带弯曲增加了电子传递。
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引用次数: 0
Preface: The International Rubber Conference 2024 (IRC 2024) 前言:国际橡胶会议2024 (IRC 2024)
Q3 Materials Science Pub Date : 2025-08-28 DOI: 10.1002/masy.70101
Sabu Thomas
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引用次数: 0
Effect of Molecular Architecture on the Low and High-Temperature Damping Properties of GECO Elastomers: International Rubber Conference 2024 分子结构对GECO弹性体低温和高温阻尼性能的影响:2024年国际橡胶会议
Q3 Materials Science Pub Date : 2025-08-28 DOI: 10.1002/masy.70075
Yalçın Yalaki, Oğuzhan Örnek, Ferah Özkan Bayrak, Murat Şen

Epichlorohydrin (ECH)-based elastomers represent a significant class of materials, offering dynamic properties similar to natural rubber but with enhanced heat and chemical resistance. They also offer improved low-temperature flexibility due to the presence of pendant chloromethyl groups on the main chains with etheric oxygens. This study investigates the effect of molecular architectures on the damping properties of elastomers derived from ECH terpolymers, specifically poly(epichlorohydrin-co-ethylene oxide-co-allyl glycidyl ether) (GECO) at various temperatures. Cylindrical samples were subjected to cyclic compression tests at three different temperatures. The results demonstrate that the molecular architecture of GECO polymers significantly influences the damping properties of the resulting elastomers, with varying effects observed at different temperatures.

环氧氯丙烷(ECH)弹性体是一类重要的材料,具有与天然橡胶相似的动态性能,但具有增强的耐热性和耐化学性。由于在主链上带有醚氧的垂坠氯甲基的存在,它们也提供了改进的低温灵活性。本研究探讨了分子结构对ECH三元共聚物衍生弹性体在不同温度下阻尼性能的影响,特别是聚(环氧氯丙烷-环氧乙烷-共烯丙基缩水甘油醚)(GECO)。圆柱形试样在三种不同温度下进行循环压缩试验。结果表明,GECO聚合物的分子结构显著影响所得弹性体的阻尼性能,在不同温度下观察到不同的影响。
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引用次数: 0
Title Page 414-4 标题页414-4
Q3 Materials Science Pub Date : 2025-08-28 DOI: 10.1002/masy.70104
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引用次数: 0
Quasi-Solid-State Supercapacitor Using Redox Additive 使用氧化还原添加剂的准固态超级电容器
Q3 Materials Science Pub Date : 2025-08-28 DOI: 10.1002/masy.70093
Vivek Chaurasiya, Pramod Kumar Yadawa, Sushama Yadav, Ankus Kumar Rajput, Sailendra Badal, Pramod Kumar, Sujeet Kumar Chaurasia, Manoj K. Singh

In this paper, comparative performances of the supercapacitor based on different redox additives (vanadyl sulfate [VOSO4] and potassium iodide [KI]) incorporated gel polymer electrolytes (redox additive gel polymer electrolytes [RGPEs]) are reported. RGPEs were prepared by entrapping liquid electrolyte solution NaClO4/ethylene carbonate (EC):propylene carbonate (PC) in host polymer PVdF-HFP along with redox additives via conventional solution casting techniques. It is observed that the ionic conductivity of pristine gel polymer electrolyte (GPE) is dependent on the content of redox additives (VOSO4 and KI) and temperatures. It is improved by adding redox additive 0.1 wt% VOSO4 (RGPE-1) and 0.3 wt% KI (RGPE-2) with corresponding ionic conductivity values to ∼3.25 × 10−3 and ∼4.02 × 10−3 S cm−1, respectively. Further, two quasi-solid-state supercapacitor cells are fabricated using the optimized GPEs RGPE-1 and RGPE-2 with honeycomb-based activated carbon (HCAC) electrodes. The comparative performances of the supercapacitor cells are evaluated and analyzed in terms of different electrochemical characterization techniques such as impedance, electrochemical stability window (ESW), cyclic voltammetry (CV), linear sweep voltammetry (LSV), and galvanostatic charge discharge (GCD) characteristics.

本文报道了不同氧化还原添加剂(硫酸钒[VOSO4]和碘化钾[KI])掺杂凝胶聚合物电解质(氧化还原添加剂凝胶聚合物电解质[RGPEs])的超级电容器的性能对比。采用常规溶液浇铸工艺,将液态电解质溶液NaClO4/碳酸乙烯(EC):碳酸丙烯(PC)包埋在主体聚合物PVdF-HFP中,并加入氧化还原添加剂制备rgpe。观察到原始凝胶聚合物电解质(GPE)的离子电导率与氧化还原添加剂(VOSO4和KI)的含量和温度有关。通过添加氧化还原添加剂0.1 wt% VOSO4 (RGPE-1)和0.3 wt% KI (RGPE-2),离子电导率分别为~ 3.25 × 10−3和~ 4.02 × 10−3 S cm−1,提高了氧化还原性能。此外,利用优化后的gpe RGPE-1和RGPE-2,采用蜂窝状活性炭(HCAC)电极制备了两个准固态超级电容器电池。利用阻抗、电化学稳定窗(ESW)、循环伏安法(CV)、线性扫描伏安法(LSV)和恒流充放电(GCD)等电化学表征技术,对超级电容器电池的性能进行了评价和分析。
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引用次数: 0
Co-Agent Assisted Peroxide Vulcanization of Halogen-Free Flame Retardant EPDM Compounds for Cable Sheathing 电缆护套用无卤阻燃三元乙丙橡胶的助剂辅助过氧化物硫化
Q3 Materials Science Pub Date : 2025-08-28 DOI: 10.1002/masy.70074
Gürcan Gül, Cem Gözlü, Şehriban Öncel, Bağdagül Karaağaç

Thanks to advancements in technology and industry, expectations from polymer compounds are rising day by day. During a fire, flame retardancy and self-extinguishing properties are expected from polymer compounds in various industrial applications. Even though halogen-containing polymers are flame resistant, they release toxic and corrosive gases when burned, which limits their use. For this reason, a number of studies on halogen-free flame retardant (HFFR) compounds have been performed to improve material performance. Ethylene propylene diene rubber (EPDM) is widely used as a cable insulation material due to its superior dielectric properties and weathering resistance. However, EPDM is highly flammable when used alone. This issue can be overcome by incorporating various flame-retardant additives. In this study, the effects of two types of peroxides, four types of co-agents, and intumescent flame retardants (IFRs) on the rheological, physical, mechanical, thermal aging, and flammability properties of EPDM-based rubber formulations were investigated. Dicumyl peroxide (DCP) and di(tert-butyl peroxyisopropyl) benzene (BIBP) were selected as the peroxides. Triallyl isocyanurate (TAIC), high vinyl 1,2-polybutadiene (HVPBD), trimethylol propion trimethacrylate (TMPTMA), and zinc dimethacrylate (ZDMA) were used as co-agents. Additionally, an IFR system consisting of ammonium polyphosphate (APP), pentaerythritol (PER), and expanded graphite (EG) was used in the 2 phr co-agent-containing compounds. The IFRs provided a good level of flame retardancy, along with mechanical properties comparable to those of the peroxide-cured EPDM compounds. In conclusion, BIBP and ZDMA were found to be the most effective curing system for the EPDM-based HFFR compounds prepared in this study.

由于科技和工业的进步,人们对聚合物化合物的期望日益提高。在火灾中,在各种工业应用中期望聚合物化合物具有阻燃性和自熄性。尽管含卤素聚合物具有阻燃性,但它们在燃烧时会释放出有毒和腐蚀性气体,这限制了它们的使用。因此,人们对无卤阻燃剂(HFFR)化合物进行了大量的研究,以提高材料的性能。乙丙二烯橡胶(EPDM)因其优异的介电性能和耐候性被广泛用作电缆绝缘材料。然而,EPDM单独使用时是高度易燃的。这个问题可以通过加入各种阻燃添加剂来克服。在这项研究中,研究了两种过氧化物、四种助剂和膨胀阻燃剂(IFRs)对epdm基橡胶配方的流变学、物理、机械、热老化和可燃性的影响。选择过氧化二氨基(DCP)和二(叔丁基过氧异丙基)苯(BIBP)作为过氧化物。以异氰尿酸三烯丙酯(TAIC)、高乙烯基1,2-聚丁二烯(HVPBD)、三甲基丙烯三甲基丙烯酸酯(TMPTMA)和二甲基丙烯酸锌(ZDMA)为助剂。此外,用一种由聚磷酸铵(APP)、季戊四醇(PER)和膨胀石墨(EG)组成的IFR体系来制备含2 phr助剂的化合物。ifr提供了良好的阻燃性,以及与过氧化物固化EPDM化合物相当的机械性能。综上所述,BIBP和ZDMA是本研究制备的epdm基HFFR化合物最有效的固化体系。
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