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Deterioration of marine offshore structures and subsea installations subjected to severely corrosive environment: A review 海洋近海结构和海底设施在严重腐蚀环境下的退化:综述
Pub Date : 2024-02-15 DOI: 10.1002/maco.202314050
Ruilin Xia, Chen Jia, Yordan Garbatov
Corrosion degradation significantly contributes to the deterioration of offshore structures and subsea installations, impacting the durability of technology equipment while potentially leading to structural failure and environmental pollution. This review primarily focuses on the various types of corrosion observed in offshore structures, the factors influencing corrosion, and the resulting degradation of mechanical properties following corrosion exposure. The study examines the deterioration patterns in tensile properties of offshore structures and subsea facilities, along with the assessment and analysis of corrosion in offshore steel bridges and submarine pipelines. Future research should include a comprehensive scientific investigation of corrosion mechanisms and the development of engineering predictive models to assess corrosion failure and extend the remaining life of offshore structures.
腐蚀退化严重加剧了近海结构和海底设施的老化,影响了技术设备的耐用性,同时还可能导致结构失效和环境污染。本综述主要关注在近海结构中观察到的各种类型的腐蚀、影响腐蚀的因素以及腐蚀暴露后导致的机械性能退化。研究探讨了近海结构和海底设施拉伸性能的劣化模式,以及近海钢桥和海底管道的腐蚀评估和分析。未来的研究应包括对腐蚀机理进行全面的科学调查,并开发工程预测模型,以评估腐蚀失效并延长近海结构的剩余寿命。
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引用次数: 0
Causal discovery to understand hot corrosion 发现原因,了解热腐蚀
Pub Date : 2024-02-12 DOI: 10.1002/maco.202314240
Akhil Varghese, Miguel Arana‐Catania, S. Mori, A. Encinas-Oropesa, Joy Sumner
Gas turbine superalloys experience hot corrosion, driven by factors including corrosive deposit flux, temperature, gas composition, and component material. The full mechanism still needs clarification and research often focuses on laboratory work. As such, there is interest in causal discovery to confirm the significance of factors and identify potential missing causal relationships or codependencies between these factors. The causal discovery algorithm fast causal inference (FCI) has been trialled on a small set of laboratory data, with the outputs evaluated for their significance to corrosion propagation, and compared to existing mechanistic understanding. FCI identified salt deposition flux as the most influential corrosion variable for this limited data set. However, HCl was the second most influential for pitting regions, compared to temperature for more uniformly corroding regions. Thus, FCI generated causal links aligned with literature from a randomised corrosion data set, while also identifying the presence of two different degradation modes in operation.
燃气轮机超合金会受到热腐蚀,其驱动因素包括腐蚀性沉积物通量、温度、气体成分和组件材料。完整的机理仍有待澄清,研究通常集中在实验室工作上。因此,人们对因果发现感兴趣,以确认各种因素的重要性,并识别这些因素之间可能缺失的因果关系或相互依存关系。因果发现算法快速因果推理(FCI)已在一小部分实验室数据上进行了试验,评估了输出结果对腐蚀传播的重要性,并与现有的机理认识进行了比较。FCI 确定盐沉积通量是对这一有限数据集影响最大的腐蚀变量。不过,对于点蚀区域来说,盐酸的影响次之,而对于腐蚀较为均匀的区域来说,温度的影响更大。因此,FCI 从随机腐蚀数据集中生成了与文献一致的因果联系,同时还确定了运行中存在的两种不同降解模式。
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引用次数: 0
EVENTS 活动
Pub Date : 2024-02-09 DOI: 10.1002/maco.202470034
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引用次数: 0
Identification of carbonation‐induced corrosion of steel in concrete by electrochemical testing 通过电化学测试识别混凝土中碳化引起的钢腐蚀
Pub Date : 2024-02-08 DOI: 10.1002/maco.202414272
Samanbar Permeh, K. Lau
Carbonation‐induced corrosion of steel in concrete can allow for premature degradation of structures. Corrosion probes in health monitoring systems can assess concrete carbonation and steel corrosion rates. The electrochemical noise (EN) technique has advantages for corrosion sensing. Instrumented concrete columns were fitted with a carbonation chamber for accelerated testing. EN was assessed through statistical evaluation of noise time signatures, noise resistance, and spectral analysis. The mean noise potential for the electrodes showed electronegative potential and correspondingly high rms noise current, indicative of corrosion activation in carbonated concrete. The estimated corrosion rates obtained from the noise impedance were comparable to those resolved from the polarization resistance and noise resistance. The shot noise analysis indicated isolated spontaneous noise events associated with the activation of local steel anodes. The outcomes of the testing indicate that the placement of low‐cost sensors and passive EN measurements can be used to monitor the onset of carbonation‐induced corrosion of steel in concrete and provide estimates on corrosion rates.
混凝土中碳化引起的钢材腐蚀会导致结构过早退化。健康监测系统中的腐蚀探头可以评估混凝土碳化和钢材腐蚀率。电化学噪声(EN)技术在腐蚀传感方面具有优势。带仪器的混凝土柱安装了一个碳化室,用于加速测试。通过对噪声时间特征、噪声阻抗和频谱分析的统计评估,对 EN 进行了评估。电极的平均噪声电位显示出电负电位和相应的高均方根噪声电流,表明碳化混凝土中的腐蚀活化。噪声阻抗得出的估计腐蚀率与极化电阻和噪声阻抗得出的腐蚀率相当。射击噪声分析表明,孤立的自发噪声事件与局部钢阳极的活化有关。测试结果表明,放置低成本传感器和被动 EN 测量可用于监测混凝土中钢材碳化诱导腐蚀的开始,并提供腐蚀率估计值。
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引用次数: 0
13C isotopic labeling to decipher the iron corrosion mechanisms in a carbonated anoxic environment 利用 13C 同位素标记破译碳酸缺氧环境中的铁腐蚀机制
Pub Date : 2024-02-06 DOI: 10.1002/maco.202314203
Hélène Lotz, D. Neff, F. Mercier‐Bion, C. Bataillon, Nicolas Nuns, P. Dillmann
A two‐step corrosion experiment was performed on a ferritic steel (Armco) in a synthetic solution representing the Callovo–Oxfordian at 120°C. After the development of a carbonated corrosion product layer (CPL) during the first 15 days of the experimental step, corrosion front progression was investigated using 13C marked carbonate species during the second 15 days experimental step. CPL was characterized at each step, in terms of morphology (scanning electron microscopy), composition (energy‐dispersive spectroscopy), and structure (µ‐Raman). 13C corrosion product locations were analyzed by time‐of‐flight secondary ion mass spectrometry. Results evidenced that after a step of generalized corrosion, iron corrosion continues locally at the metal/CPL interface. These results suggest that although a protective siderite layer formed on the iron surface after 15 days, a local dissolution of the carbonate layer at the M/CPL interface occurred. A galvanic effect is developed between the bared surface (anode) and the covered one (cathode). This activates iron oxidation. The precipitation of carbonate corrosion products to the metal/CPL interface is possible by the diffusion of 13CO32− ions from the bulk through the siderite layer.
在 120°C 下,在代表 Callovo-Oxfordian 的合成溶液中对铁素体钢(Armco)进行了两步腐蚀实验。在前 15 天的实验步骤中形成碳化腐蚀产物层(CPL)后,在后 15 天的实验步骤中使用 13C 标记的碳酸盐物种研究了腐蚀前沿的进展情况。每一步都对 CPL 的形态(扫描电子显微镜)、成分(能量色散光谱)和结构(µ-拉曼)进行了表征。飞行时间二次离子质谱法分析了 13C 腐蚀产物的位置。结果表明,在一步普遍腐蚀之后,铁腐蚀在金属/CPL 界面的局部继续进行。这些结果表明,虽然铁表面在 15 天后形成了菱铁矿保护层,但 M/CPL 界面的碳酸盐层发生了局部溶解。裸露表面(阳极)和覆盖表面(阴极)之间产生了电偶效应。这激活了铁的氧化。13CO32- 离子从主体通过菱铁矿层扩散,从而使碳酸盐腐蚀产物沉淀到金属/CPL 界面。
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引用次数: 0
Statistical investigations into automated spray-applied stripe coats to complex geometries of floating offshore wind foundations 海上浮式风地基复杂几何形状自动喷涂条纹涂层的统计研究
Pub Date : 2023-11-16 DOI: 10.1002/maco.202314140
Daniel Kelm, Tom Marquardt, Andreas Momber, Steffen Sellmeyer, Michael Irmer
The automation of coating processes allows consistent, economical, and ecological applications. In this study, the effects of various surface geometries—steel plates, plates with weld seams, plates with bolts, and plates with welded fillets—on the uniformity of dry film thickness (DFT) after robotic stripe coating applications with an electrostatic spray device are investigated and analyzed with statistical methods. Robot traverse rate, pump pressure, and voltage. Based on analysis of variance studies, the robot traverse rate was identified to be the most influential factor. For plates with weld seams, an optimization study was conducted, resulting in a multiresponse prediction model. The model achieved a DFT within the target range across all measuring points within a 95% confidence interval. At an optimized factor combination (117 mm/s, 0.3 MPa, 61.4 kV), the DFT values ranged between 100 and 142 µm. The findings of this study provide fundamentals for achieving uniform coating distributions on complex geometries and for optimizing process parameters.
自动化的涂层过程允许一致的,经济的和生态的应用。在这项研究中,研究了不同的表面几何形状——钢板、带焊缝的钢板、带螺栓的钢板和带焊接角的钢板——对静电喷涂机器人条纹涂层应用后干膜厚度均匀性(DFT)的影响,并用统计方法进行了分析。机器人穿越速率,泵压力和电压。在方差分析的基础上,确定了机器人的穿越速度是最重要的影响因素。对有焊缝的钢板进行了优化研究,建立了多响应预测模型。该模型在95%的置信区间内实现了目标范围内所有测点的DFT。在优化因子组合(117 mm/s, 0.3 MPa, 61.4 kV)下,DFT值在100 ~ 142µm之间。本研究结果为在复杂几何形状上实现均匀涂层分布和优化工艺参数提供了基础。
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引用次数: 0
Effects of compressive damage on the corrosion protection performance of offshore wind power coating systems 压缩损伤对海上风电涂层系统防腐性能的影响
Pub Date : 2023-11-14 DOI: 10.1002/maco.202314074
Andreas W. Momber, Tom Marquardt, Michael Irmer, Daniel Kelm
Abstract Damage to multilayer organic coating systems due to compressive loads can deteriorate the corrosion protection performance of the coatings under offshore exposure. The contribution is concerned with statistical investigations into the effects of load‐based and coating‐based factors on the protection performance of different coating systems. Accelerated cyclic laboratory tests (ISO 12944‐9) were performed on four multilayer coating systems, and the results were statistically analyzed. Results of analysis of variance investigations revealed that the effects on the anticorrosive performance of the coatings (anticorrosive effect [AE]) were dominated by coating‐based factors, namely coating system and total dry film thickness. These factors could explain 86% of all effects. Coating system was the only extremely significant factor. Load‐based factors did not deliver notable effects (5%). Except for the contact stiffness, these factors were insignificant. The load intensity was insignificant for all target parameters (blistering, delamination, AE). Coating regions, plastically deformed during the compression tests, did not lead to a reduction in the protection performance.
压缩载荷对多层有机涂层体系的损伤会使涂层在海上暴露时的防腐性能下降。贡献是关于基于负载和基于涂层的因素对不同涂层系统保护性能的影响的统计调查。对四种多层涂层体系进行了加速循环实验室测试(ISO 12944‐9),并对结果进行了统计分析。方差分析结果表明,影响涂层防腐性能(防腐效果[AE])的主要因素是涂层体系和总干膜厚度。这些因素可以解释86%的影响。涂层系统是唯一非常重要的因素。负荷因素没有产生显著的影响(5%)。除接触刚度外,其他因素均不显著。载荷强度对所有目标参数(起泡、分层、声发射)均不显著。涂层区域在压缩试验期间发生塑性变形,但并未导致防护性能降低。
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引用次数: 0
Root causes for corrosion on painted steel structures in marine environments 海洋环境中涂漆钢结构腐蚀的根本原因
Pub Date : 2023-09-20 DOI: 10.1002/maco.202314046
Ole Ø. Knudsen, Catalina H. M. Hagen, Anders W. B. Skilbred, Tarjei K. Bruaas, Jarand Nærland
Abstract Our understanding of the failure mechanisms of coatings, for example, cathodic disbonding, corrosion creep, blistering, and cracking, have been developed to a high level over the past decades. However, knowing what actually causes coatings to fail in the field is also important. Several atmospheric field tests of coating with duration 2–9 years have been published, showing that epoxy‐based heavy‐duty protective coating systems with zinc‐rich primers have high resistance against corrosion creep from damages in the coating. Despite this, scribe creep corrosion has become the most important evaluation parameter in standardized testing. In this work, inspection pictures from an offshore oil and gas platform, a ballast water tank system, and two coastal road bridges have been analyzed with respect to the root cause for initiation of corrosion on coated steel. The results show that corrosion mainly initiates at edges and welds. Between 50% and 90% of the corrosion attacks could be attributed to this, depending on the type of structure. The paint failed due to low film thickness, that is, the wet paint retracts from sharp edges in the surface so that the cured film has reduced barrier properties.
在过去的几十年里,我们对涂层失效机制的理解已经发展到很高的水平,例如阴极剥离、腐蚀蠕变、起泡和开裂。然而,了解导致涂层在现场失效的真正原因也很重要。一些持续时间为2-9年的涂层大气现场试验已经发表,表明环氧基富锌底漆的重型防护涂层系统具有很高的抗腐蚀蠕变能力。尽管如此,螺旋蠕变腐蚀已成为标准化测试中最重要的评价参数。在这项工作中,对海上油气平台、压载水舱系统和两座沿海公路桥的检查图片进行了分析,以确定涂层钢腐蚀的根本原因。结果表明,腐蚀主要发生在边缘和焊缝处。根据结构类型的不同,50%到90%的腐蚀可归因于此。由于漆膜厚度低,油漆失效,也就是说,湿漆从表面的尖锐边缘撤回,使固化膜的阻隔性能降低。
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引用次数: 0
Workability and corrosion behavior studies on sintered iron‐based hybrid powder metallurgy alloys 烧结铁基杂化粉末冶金合金的可加工性和腐蚀行为研究
Pub Date : 2022-11-01 DOI: 10.1002/maco.202213268
Kathhi Palaksha Reddy, Thanjavur Krishnamoorthi Kandavel, Selvaraj Nelson Raja
Sintered low carbon steels are developed using prealloyed and elemental powders to improve the mechanical properties of powder metallurgy and powder forged parts. The research focuses on the mechanism of workability and corrosion studies on sintered preforms of Alloy 1 (ATOMET4601 + 0.35%C) and Alloy 2 (ATOMET4601‐0.35%C‐0.25%Mn‐0.1%Si‐0.9%Cr). Sintered preforms of relative densities of 81%, 84%, and 90% were used for the present work. The preforms with 84% relative density have been used to study the formability parameters. It is observed from the experimental study that the Alloy 2 preforms with the addition of alloying elements have undergone lesser densification and deformation due to the work hardening mechanism. Corrosion studies have been carried out by conducting aqueous immersion and electrochemical corrosion tests on these two alloys using 18% HCl solution at different timings. It is found that the Alloy 2 has exhibited a better corrosion resistance than the Alloy 1 due to the addition of various alloying elements. It is also observed that the corrosion rate has decreased with an increase in densification irrespective of the alloys. The microstructures, scanning electron microscopy, and X‐ray diffraction of corroded surfaces have been corroborated with densification and the corrosion behavior of alloys.
为提高粉末冶金和粉末锻造零件的力学性能,采用预合金和元素粉末制备了烧结低碳钢。研究了Alloy 1 (ATOMET4601 + 0.35%C)和Alloy 2 (ATOMET4601‐0.35%C‐0.25%Mn‐0.1%Si‐0.9%Cr)烧结预坯的可加工性和腐蚀机理。本研究采用了相对密度为81%、84%和90%的烧结预制体。采用相对密度为84%的预制体对成形性能参数进行了研究。实验研究发现,合金元素加入后的合金2预坯由于加工硬化机制,致密化程度和变形程度较小。采用18% HCl溶液在不同时间对这两种合金进行了水浸和电化学腐蚀试验。结果表明,由于合金元素的加入,合金2比合金1具有更好的耐腐蚀性能。还可以观察到,腐蚀速率随密度的增加而降低,而与合金无关。腐蚀表面的显微组织、扫描电镜和X射线衍射证实了合金的致密化和腐蚀行为。
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引用次数: 0
Inhibitory effect of cysteine and lanthanides on AA7075‐T6 in neutral NaCl solution 半胱氨酸和镧系元素对中性NaCl溶液中AA7075‐T6的抑制作用
Pub Date : 2022-11-01 DOI: 10.1002/maco.202213330
Jovana Pejić, Bojana M. Radojković, Dunja Marunkić, B. Jegdić, S. Stevanović, Milena Milošević, J. Bajat
The inhibitory effect of cysteine in the presence of selected lanthanide chlorides (LaCl3, NdCl3, and CeCl3) in a neutral 0.1 M NaCl solution was analyzed. The cysteine concentration of 0.3 mM was determined as an optimal one. The resistance to general and pitting corrosion of AA7075‐T6 alloy in inhibitive solutions was determined using electrochemical impedance spectroscopy and potentiodynamic polarization measurements. The surface appearance of the aluminum alloy was determined before and after corrosion tests using scanning electron microscopy/energy dispersive spectroscopy, while the presence of an inhibitory layer on the alloy surface was confirmed by X‐ray photoelectron spectroscopy analysis and atomic force microscopy. The inhibitory effect of cysteine was significantly higher in the presence of all tested lanthanide chlorides, especially to pitting corrosion. The protective ability of cysteine was increased by lanthanides in the following sequence: Ln < Nd < Ce ions. The inhibitory effect of cysteine in the presence of cerium ions was examined in more detail as cerium ions provided the highest inhibitory effect, both to general and pitting corrosion.
分析了在中性0.1 M NaCl溶液中,选择镧系氯化物(LaCl3、NdCl3和CeCl3)存在时,半胱氨酸的抑制作用。半胱氨酸的最佳浓度为0.3 mM。采用电化学阻抗谱法和动电位极化法测定了AA7075‐T6合金在缓蚀剂溶液中的抗一般腐蚀和点蚀性能。采用扫描电镜/能量色散光谱法测定了腐蚀前后铝合金的表面形貌,同时通过X射线光电子能谱分析和原子力显微镜法证实了合金表面存在抑制层。在所有被测镧系氯化物存在的情况下,半胱氨酸的抑制作用明显更高,尤其是对点蚀的抑制作用。镧系元素对半胱氨酸的保护能力增强的顺序为:Ln < Nd < Ce。对于半胱氨酸在铈离子存在下的抑制作用进行了更详细的研究,因为铈离子对一般腐蚀和点蚀都具有最高的抑制作用。
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引用次数: 2
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Materials and Corrosion
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