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Micro‐galvanic corrosion of duplex stainless steel annealed at different temperatures evaluated by experiments and a numerical simulation model 通过实验和数值模拟模型研究了双相不锈钢在不同温度下的微电偶腐蚀
Pub Date : 2022-08-03 DOI: 10.1002/maco.202213297
Xin Cao, Xiaojun Hu
In this study, micro‐galvanic corrosion of SAF 2205 duplex stainless steel (DSS) annealed at different temperatures with different phase ratios (α/γ) in a 1 M H2SO4 + 1 M NaCl solution is analyzed by zero resistance ammeter (ZRA), immersion and numerical simulation model. COMSOL Multiphysics is used to solve the numerical simulation model and predict the local current density, potential distribution, and morphology of DSS annealed at different temperatures with different phase ratios. The modeling results are in good agreement with the immersion test results, which indicate that the micro‐galvanic corrosion depth of SAF 2205 DSS annealed at different temperatures initially decreases and then increases with the increase in the phase ratios (α/γ). The best micro‐galvanic corrosion resistance is obtained at an annealing temperature of 1100°C.
采用零电阻电流表(ZRA)、浸渍法和数值模拟模型,研究了不同温度、不同相比(α/γ)退火的SAF 2205双相不锈钢(DSS)在1 M H2SO4 + 1 M NaCl溶液中的微电偶腐蚀。利用COMSOL Multiphysics对数值模拟模型进行求解,预测不同温度、不同相比退火后DSS的局部电流密度、电位分布和形貌。模拟结果与浸渍试验结果吻合较好,表明不同温度下退火的SAF 2205 DSS微电偶腐蚀深度随相比(α/γ)的增大先减小后增大。在1100℃的退火温度下,获得了最佳的微电腐蚀性能。
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引用次数: 0
Increasing corrosion resistance of AISI 1010 steel by boride coatings 硼化物涂层提高AISI 1010钢的耐蚀性
Pub Date : 2022-08-01 DOI: 10.1002/maco.202213326
S. U. Bayça, O. Bican
Boriding is the process of coating the metal surface with a ceramic metal boride layer by the diffusion method. Iron borides, one of the metal borides, are called ceramics because they are covalently bonded compounds. Iron boride coatings contain strong Fe–B and B–B covalent bonds. In this study, the effect of boronizing on the corrosion resistance of AISI 1010 steel was investigated. Baybora‐1 which has recently been patented was used as boronizing agent. AISI 1010 steel was borided at 950°C for 2, 4, and 6 h using the solid method. The microstructure, hardness, and corrosion rate of the samples were investigated. The change in the corrosion rate of the samples was determined by the corrosion test specified in the ASTM G31‐72 standard. The results showed that the hardness of the iron boride layer formed on the surface as a result of the boronizing process was greater than that of the matrix. As a result of the boriding process, the hardness of the iron boride layer on the steel surface reached approximately eight times the hardness of the substrate matrix. The thickness of the iron boride layer on the steel sample surface was measured at 950°C for 2 and 6 h, respectively, as 45 ± 12 and 155 ± 13 µm. It was concluded that the boriding process increased the corrosion resistance of steel.
渗硼是用扩散法在金属表面涂覆陶瓷金属硼化物层的过程。铁硼化物,金属硼化物的一种,被称为陶瓷,因为它们是共价键的化合物。硼化铁涂层含有较强的Fe-B和B-B共价键。研究了渗硼处理对aisi1010钢耐蚀性能的影响。最近获得专利的Baybora‐1被用作渗硼剂。AISI 1010钢采用固体渗硼法在950℃下渗2、4和6 h。研究了试样的显微组织、硬度和腐蚀速率。样品腐蚀速率的变化由ASTM G31‐72标准中规定的腐蚀试验确定。结果表明:渗硼后表面形成的铁硼化物层硬度大于基体硬度;由于渗硼工艺,钢表面的铁硼化物层的硬度达到基体硬度的大约8倍。在950℃下保温2 h和6 h,测得钢样品表面的硼化铁层厚度分别为45±12µm和155±13µm。结果表明,渗硼工艺提高了钢的耐蚀性。
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引用次数: 2
Electrochemical characterization of a novel multicomponent Al75Mg5Li10Zn5Cu5 low entropy alloy in different pH environments 新型多组分Al75Mg5Li10Zn5Cu5低熵合金在不同pH环境下的电化学表征
Pub Date : 2022-08-01 DOI: 10.1002/maco.202213103
P. Sudha, K. Tun, M. Gupta, A. Mourad, S. Vincent
The corrosion behavior and microstructure of a novel multicomponent Al75Mg5Li10Zn5Cu5 low entropy alloy (Al LEA) were investigated in different Cl− ion concentrations of acidic (HCl), neutral (NaCl), and alkaline (NaOH) media. The study was performed by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) methods. The surface morphologies and chemical composition were examined by using a scanning electron microscope with energy‐dispersive X‐ray spectroscopy. The results indicated that with the increase of the Cl− ion concentrations, the degradation rate with more pits and cracks was observed in both acidic and neutral media. This is due to the breakdown of Al(OH)3/Al2O3 passive layer. In an alkaline medium, increasing of pH value from pH 8 to pH 12, there was a slight increment in corrosion rate (CR). However, the corrosion trend was not witnessed on alloy surfaces because of the formation of Mg32(Al, Zn)49 and AlCu phases, which are more stable than α‐Al. The order of Al‐LEA CR is found to be HCl > NaCl > NaOH. The results obtained from the polarization and EIS were in good agreement with each other.
研究了一种新型多组分Al75Mg5Li10Zn5Cu5低熵合金(Al LEA)在不同Cl -离子浓度的酸性(HCl)、中性(NaCl)和碱性(NaOH)介质中的腐蚀行为和显微组织。采用动电位极化和电化学阻抗谱(EIS)方法进行研究。利用能量色散X射线能谱扫描电子显微镜对其表面形貌和化学成分进行了研究。结果表明:在酸性和中性介质中,随着Cl−离子浓度的增加,降解速度加快,出现更多的凹坑和裂纹;这是由于Al(OH)3/Al2O3钝化层的击穿。在碱性介质中,pH值从pH 8增加到pH 12,腐蚀速率(CR)略有增加。然而,由于形成了比α - Al更稳定的Mg32(Al, Zn)49和AlCu相,合金表面没有出现腐蚀趋势。Al - LEA CR的顺序为HCl > NaCl > NaOH。极化结果与EIS结果吻合较好。
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引用次数: 0
Enhancing corrosion resistance of magnesium alloy by rGO/Mg(OH)2 composite coating rGO/Mg(OH)2复合涂层增强镁合金耐腐蚀性能
Pub Date : 2022-07-29 DOI: 10.1002/maco.202213360
Jing Yuan, Xiaofeng Cui, Rui Yuan, Qiushi Li, Xuerong Zheng
rGO/Mg(OH)2 composite films were fabricated on AZ61 alloy by the hydrothermal method in alkaline solutions containing deionized water and graphene oxide (GO). During the hydrothermal reaction, the Mg(OH)2 nanosheets and GO plates grew freely on the AZ61 substrate without any special orientation, and the GO was simultaneously reduced to rGO. With the increase of GO content in the hydrothermal solution, the corrosion resistance of the prepared composite films showed a trend of increasing first and then decreasing. When the content of GO incorporated in the hydrothermal solution is 5 mg, the corrosion current density (icorr) of the composite coating is reduced to the minimum (4.9 μA/cm2), which is seven times lower than that of the substrate and 3.5 times lower than that of the Mg(OH)2 monolayer. Based on experimental and molecular dynamics simulation results, the enhancement mechanism of the composite film was proposed, which is related to the growth of Mg(OH)2 layer, the “tortuous path” effect of GO and the slowing of chloride ion diffusion by GO functional groups.
在含去离子水和氧化石墨烯(GO)的碱性溶液中,采用水热法在AZ61合金表面制备了rGO/Mg(OH)2复合膜。在水热反应过程中,Mg(OH)2纳米片和氧化石墨烯板在AZ61衬底上自由生长,没有任何特殊取向,氧化石墨烯同时被还原为还原氧化石墨烯。随着水热溶液中GO含量的增加,制备的复合膜的耐蚀性呈现先增加后降低的趋势。当水热溶液中掺入的氧化石墨烯含量为5 mg时,复合涂层的腐蚀电流密度(icorr)降至最低(4.9 μA/cm2),比基体低7倍,比mg (OH)2单层低3.5倍。基于实验和分子动力学模拟结果,提出复合膜的增强机理与Mg(OH)2层的生长、GO的“曲折路径”效应以及GO官能团对氯离子扩散的减缓有关。
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引用次数: 1
Study on the effect of alloying elements Ni, Al, and Si on salt spray corrosion resistance of gray cast iron 合金元素Ni、Al、Si对灰口铸铁耐盐雾腐蚀性能影响的研究
Pub Date : 2022-07-29 DOI: 10.1002/maco.202213347
Rongfu Xu, Yihao Ma, Wenhao Wang, Peng Qi, Guangyu Wang
In this paper, the effect of elements such as Ni, Al, and Si in gray cast iron on the atmospheric corrosion resistance of gray cast iron was studied by using corrosion weight gain, salt spray test, electrochemistry, and X‐ray diffraction. The results show that the corrosion behavior of gray cast iron can be divided into two stages. The later stage of corrosion resistance of gray cast iron with Ni element is better than the early stage of corrosion resistance, while the reverse is true for gray cast iron with Al element. There is no significant effect of increasing the Si content on the corrosion behavior of gray cast iron. The corrosion products of each specimen are all composed of Fe2O3, α‐FeOOH, γ‐FeOOH, and Fe3O4. After the comparison test, it can be concluded that the Ni element is seen to be conducive to the formation of protective rust layer with higher α‐FeOOH content. In addition, the rust layer of gray cast iron containing Al is loose and scaly, while the rust layer of gray cast iron containing Ni is dense and spongy. The addition of Ni element can make gray cast iron stable to improve the self‐corrosion potential and reduce the self‐corrosion current density, thus reducing the corrosion rate of gray cast iron.
本文采用腐蚀增重法、盐雾法、电化学法和X射线衍射法研究了灰铸铁中Ni、Al、Si等元素对灰铸铁耐大气腐蚀性能的影响。结果表明,灰铸铁的腐蚀行为可分为两个阶段。添加Ni元素的灰铸铁的耐蚀性后期优于早期,而添加Al元素的灰铸铁的耐蚀性则相反。增加Si含量对灰口铸铁的腐蚀行为没有显著影响。各试样的腐蚀产物均由Fe2O3、α‐FeOOH、γ‐FeOOH和Fe3O4组成。通过对比试验,可以得出Ni元素有利于形成较高α‐FeOOH含量的保护锈层。此外,含Al的灰铸铁的锈层疏松且呈鳞状,而含Ni的灰铸铁的锈层致密且呈海绵状。Ni元素的加入可以使灰铸铁稳定,提高自腐蚀电位,降低自腐蚀电流密度,从而降低灰铸铁的腐蚀速率。
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引用次数: 0
Corrosion behavior of near‐alpha titanium alloy fabricated by additive manufacturing 增材制造近α钛合金的腐蚀行为
Pub Date : 2022-07-28 DOI: 10.1002/maco.202213105
S. Lavrys, I. Pohrelyuk, H. Veselivska, A. Skrebtsov, Julia Kononenko, Yu.V. Marchenko
The purpose of this study was to investigate the corrosion behavior of Ti–6Al–Mo–1.5V–2Zr near‐alpha titanium alloy fabricated by additive manufacturing (AM). Titanium alloy specimens were fabricated by electron beam melting (EBM) and laser metal deposition (LMD). The same titanium alloy manufactured by traditional technology (TT) was used as a control. The correlations between corrosion resistance, microstructure and phase composition of titanium alloys fabricated by different technologies were investigated, through the use of electrochemical corrosion testing, scanning electron microscopy, X‐ray diffraction, and hardness testing. In this study, it was shown that the corrosion resistance of AM samples is lower than TT samples. The corrosion resistance of AM samples was attributed to the presence of more α′ martensite and less β‐Ti phases in the microstructure of titanium alloy than for TT samples. The electrochemical results suggest that titanium alloy fabricated by EBM has better corrosion resistance in 20% HCl solution at room temperature compared to titanium alloy fabricated by LMD.
研究了增材制造(AM)制备的Ti-6Al-Mo-1.5V-2Zr近α钛合金的腐蚀行为。采用电子束熔化(EBM)和激光金属沉积(LMD)制备钛合金试样。以传统工艺(TT)生产的同种钛合金为对照。通过电化学腐蚀测试、扫描电镜、X射线衍射和硬度测试,研究了不同工艺制备的钛合金的耐蚀性、显微组织和相组成之间的关系。本研究表明,AM样品的耐蚀性低于TT样品。AM样品的耐蚀性是由于钛合金组织中α′马氏体较多,β - Ti相较少。电化学结果表明,与LMD制备的钛合金相比,EBM制备的钛合金在室温20% HCl溶液中具有更好的耐腐蚀性。
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引用次数: 2
Corrosion evaluation of welded nickel aluminum bronze and manganese aluminum bronze in synthetic sea water 焊接镍铝青铜和锰铝青铜在合成海水中的腐蚀评价
Pub Date : 2022-07-12 DOI: 10.1002/maco.202213328
I. Cobo, M. V. Biezma-Moraleda, P. Linhardt
Nickel aluminum bronze (NAB) and manganese aluminum bronze (MAB) are highly alloyed bronzes that are increasingly employed in several industrial sectors mainly related to the hostile environment due to their excellent resistance against corrosion, cavitation, erosion, and improved mechanical properties in comparison with other copper‐based alloys. These materials are sensitive to thermal treatments, such as welding, due to a multiphase microstructure in cast conditions. To contribute to the knowledge of the behavior of both alloys, the effect of welding processes on the corrosion behavior of NAB (CuAl10Fe5Ni5) and MAB (CuMn12Al8Fe4Ni2) is studied. As the microstructures of the parent zone (PZ), heat‐affected zone (HAZ), and weld seam (WS) may be quite different, the consequences with respect to corrosion behavior must be considered. In this study, the influence on corrosion behavior in synthetic sea water (SSW) was investigated using different welded test coupons representing identical (symmetrical) and hybrid joints of NAB and MAB. The microstructures of the welded samples were characterized by metallography using two chemical agents and examined by optical and scanning electron microscopy. By electrochemical corrosion testing, the major effect of welding processes on the corrosion behavior was found in influencing the amount and distribution of β‐phase which is prone to selective corrosion.
镍铝青铜(NAB)和锰铝青铜(MAB)是高合金青铜,越来越多地应用于几个工业部门,主要与恶劣环境有关,因为它们具有优异的抗腐蚀、抗空化、抗侵蚀能力,与其他铜基合金相比,它们具有更好的机械性能。由于在铸造条件下的多相显微组织,这些材料对热处理(如焊接)很敏感。为了进一步了解这两种合金的行为,研究了焊接工艺对NAB (CuAl10Fe5Ni5)和MAB (CuMn12Al8Fe4Ni2)腐蚀行为的影响。由于母区(PZ)、热影响区(HAZ)和焊缝(WS)的显微组织可能完全不同,因此必须考虑腐蚀行为的后果。在本研究中,采用不同的焊接试验片代表NAB和MAB的相同(对称)和混合接头,研究了对合成海水(SSW)腐蚀行为的影响。用两种化学试剂对焊接试样的金相组织进行了表征,并用光学显微镜和扫描电镜对其进行了观察。通过电化学腐蚀试验发现,焊接工艺对合金腐蚀行为的主要影响是β相的数量和分布,β相易发生选择性腐蚀。
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引用次数: 0
Corrosion behavior and mechanism of the high‐strength low‐alloy steel joined by multilayer and multipass welding method 高强度低合金钢多层多道焊接的腐蚀行为及机理
Pub Date : 2022-07-04 DOI: 10.1002/maco.202213154
Huixia Zhang, Fuyao Hao, Yu Zhang, Xiang-bo Li, Han Guo
The corrosion behavior and mechanism of the high‐strength low‐alloy steel‐welded joint fabricated by the multilayer and multipass welding method were investigated using a scanning Kelvin probe, electrochemical measurements, and so forth. The results revealed that the microstructure of the first layer welding zone was dominated by granular bainite and acicular ferrite and was fine and uniform, which exhibited the best corrosion resistance. Whereas, since the average cooling rate decreased with the increase of welding pass, the grain size of the second and third layer weldings gradually grew, and the voltaic potential gradually decreased. In addition, the microstructure of the heat‐affected zone (HAZ) changed from the tempered sorbite structure of the equilibrium phase to the granular bainite or bainite structure of the nonequilibrium phase under the action of heat transfer. The HAZ became the weakest link for corrosion of welded joint, on account of the nonequilibrium organization and galvanic coupling among base metal, weld metal and HAZ.
采用扫描开尔文探针、电化学测量等方法研究了多层多道焊接法制得的高强度低合金钢焊接接头的腐蚀行为和机理。结果表明:第一层焊接区组织以粒状贝氏体和针状铁素体为主,细小均匀,耐蚀性能最好;由于平均冷却速率随焊道次的增加而减小,第二层和第三层焊缝的晶粒尺寸逐渐增大,伏打电位逐渐减小。热影响区(HAZ)的组织在传热作用下由平衡相的回火索氏体组织转变为非平衡相的粒状贝氏体或贝氏体组织。由于基体金属、焊缝金属和热影响区之间的非平衡组织和电偶作用,热影响区成为焊接接头腐蚀的最薄弱环节。
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引用次数: 2
Corrosion behavior of additively manufactured AISI 316L stainless steel under atmospheric conditions 增材制造AISI 316L不锈钢在大气条件下的腐蚀行为
Pub Date : 2022-07-03 DOI: 10.1002/maco.202213339
V. Helbert, S. Rioual, N. Le Bozec, D. Thierry
This study investigated the corrosion behavior of AISI 316L produced by direct energy deposition (DED). Microstructural and chemical analysis showed a homogeneous distribution of Si and Si–Mn inclusions of 0.5–1 µm and the Cr and Mo enrichment within interdendritic areas. Scanning Kelvin probe analysis of additively manufactured stainless steel highlighted a regular “striped‐like” surface potential feature with a potential gradient of 30 mV for a mean value of 0.320 ± 0.017 V versus standard hydrogen electrode. It can be related to the presence of the residual stress in the oxide film and the complex thermal history due to the fabrication process. A cyclic corrosion test simulating atmospheric conditions revealed the same corrosion properties for stainless steel fabricated by DED compared to cold rolled one. Various surface preparations of 316L were also exposed for corrosion tests. It was found that the “as‐received” and “brushed” surfaces exhibited poorer corrosion resistance due to the presence of an as‐build defective layer. However, prior passivation of brushed surface, machining, or mechanical grinding down to P1200 improve significantly the corrosion resistance.
研究了直接能量沉积(DED)法制备的aisi316l的腐蚀行为。显微组织和化学分析表明,Si和Si - mn包裹体分布均匀,尺寸为0.5-1µm, Cr和Mo在枝晶间富集。扫描开尔文探针分析表明,与标准氢电极相比,增材制造不锈钢具有规则的“条纹状”表面电位特征,电位梯度为30 mV,平均值为0.320±0.017 V。这可能与氧化膜中残余应力的存在以及由于制造过程而产生的复杂热历史有关。模拟大气条件的循环腐蚀试验表明,DED制造的不锈钢与冷轧不锈钢具有相同的腐蚀性能。316L的各种表面制备也进行了腐蚀试验。结果发现,由于存在缺陷层,“接收”和“刷”表面的耐腐蚀性较差。然而,预先钝化刷面,加工,或机械磨削到P1200显著提高耐腐蚀性。
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引用次数: 1
Electrochemical corrosion behavior of Ti‐3Mo alloy under different accelerated corrosion tests 不同加速腐蚀试验下Ti - 3Mo合金的电化学腐蚀行为
Pub Date : 2022-07-01 DOI: 10.1002/maco.202213348
Youcong Huang, Zhongnan Zheng, Zhiwei Fu, Ying Zhang, Jun Xu, Shaokang Chen, Hao Zhang
The electrochemical corrosion behavior of Ti‐3Mo alloys under different accelerated corrosion tests including seawater corrosion, soil corrosion, and stray current corrosion was investigated. Results showed that the icorr value gradually increased with the increase of NaCl/Na2SO4 concentration, indicating a worsening corrosion resistance of Ti‐3Mo alloy. The presence of stray current seriously destroyed the oxide film on the sample surface, and inhibited the regeneration of oxide film, thereby resulting in the deterioration of corrosion resistance. Besides this, the potential difference between duplex phases was prone to form a microgalvanic coupling, which promoted the dissolution of local regions.
研究了Ti - 3Mo合金在不同加速腐蚀条件下的电化学腐蚀行为,包括海水腐蚀、土壤腐蚀和杂散电流腐蚀。结果表明:随着NaCl/Na2SO4浓度的增加,icorr值逐渐增大,表明Ti - 3Mo合金的耐蚀性逐渐变差;杂散电流的存在严重破坏了样品表面的氧化膜,抑制了氧化膜的再生,从而导致耐腐蚀性能的恶化。此外,双相之间的电位差容易形成微电偶联,促进局部区域的溶解。
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引用次数: 0
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Materials and Corrosion
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