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Masthead: Materials and Corrosion. 3/2022 报头:材料与腐蚀。3/2022
Pub Date : 2022-03-01 DOI: 10.1002/maco.202270032
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引用次数: 0
Analysis of inhibitory properties of Ce‐citrate as a green corrosion inhibitor of low alloy steel in neutral chloride solution 柠檬酸铈作为绿色缓蚀剂对低合金钢在中性氯化物溶液中的抑制性能分析
Pub Date : 2022-02-28 DOI: 10.1002/maco.202213079
Dunja Marunkić, B. Jegdić, Jovana Pejić, Milena Milošević, A. Marinković, Bojana M. Radojković
The new environmentally friendly corrosion inhibitor Ce‐citrate was analyzed in 0.05 M NaCl solution on the AISI 4130 steel. For comparison, corrosion inhibitor Ce‐chloride is tested in the same concentration as Ce‐citrate (0.3 mM). Inhibitor efficiencies were determined by applying electrochemical impedance spectroscopy and potentiodynamic polarization measurements. The results of electrochemical measurements, the contact angle measurements, as well as the surface appearance of the specimens after the immersion in the inhibitive NaCl solution for 96 h confirmed that the new environmentally friendly inhibitor (Ce‐citrate) has a significantly higher protective ability than the Ce‐chloride. The protective ability of Ce‐citrate increases over time, according to the proposed mechanism of its action. In the inhibitive layer formed in NaCl solution containing Ce‐citrate, XPS analysis revealed the presence of cerium in oxidation states CeIII and CeIV, citrate anions (carboxyl O–C═O group as well as C–OH and C–C and C–H bonds), oxide, hydroxide, and oxyhydroxide of iron (mainly FeOOH and Fe2O3). The mechanism of inhibitory action of Ce‐citrate was proposed and analyzed in detail.
在0.05 M NaCl溶液中对新型环保型缓蚀剂柠檬酸铈(Ce‐citrate)在AISI 4130钢上进行了分析。为了进行比较,缓蚀剂氯化铈在与柠檬酸铈(0.3 mM)相同浓度下进行测试。通过电化学阻抗谱和动电位极化测量来确定缓蚀剂的效率。电化学测量、接触角测量以及样品在NaCl溶液中浸泡96 h后的表面形貌均证实了新型环保型缓蚀剂(柠檬酸铈)的保护能力明显高于氯化铈。根据提出的作用机制,柠檬酸铈的保护能力随着时间的推移而增加。在含有柠檬酸Ce的NaCl溶液中形成的抑制层中,XPS分析发现铈在氧化态CeIII和CeIV、柠檬酸阴离子(羧基O - c = O基团以及C-OH和C-C和C-H键)、铁的氧化物、氢氧化物和氢氧化物(主要是FeOOH和Fe2O3)中存在。提出并详细分析了柠檬酸铈的抑制作用机理。
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引用次数: 4
High‐temperature corrosion behavior of S30432 and TP310HCbN coatings in simulated 620°C ultra‐supercritical boiler coal ash/gas environment S30432和TP310HCbN涂层在模拟620℃超超临界锅炉煤灰/气体环境中的高温腐蚀行为
Pub Date : 2022-02-28 DOI: 10.1002/maco.202113014
Yugang Liu, Yinhe Liu, Chunhong Mo, Minqiang Zhang, Meng Dong, Shaocheng Pan, Shenming Ran
The high‐temperature sulfur corrosion resistance of S30432 and TP310HCbN typically used in the superheater and reheater of a 620°C ultra‐supercritical boiler is investigated in this study. Samples coated with coal ash are placed in a device filled with simulated flue gas at 650°C and 700°C, respectively, for 2000 h. The samples are then analyzed through X‐ray diffraction, scanning electron microscopy, and energy‐dispersive spectroscopy. S30432 is mainly oxidized under 650°C and 0.2% SO2 volume concentration, and the weight reduction is 6.6 mg cm−2. However, under 700°C and 0.3% SO2 volume concentration, severe sulfidation reaction occurs, sharply accelerating high‐temperature corrosion. As a result, weight reduction up to 41.8 mg cm−2 occurs. Although sulfidation reaction also occurs in TP310HCbN, there is no serious corrosion; the corrosion rate reduces in the later stages of the experiment, and a weight increase of 2.4 mg cm−2 is observed. After 11 520 h of the actual operation of the 1000 MW 620°C boiler, there is no obvious high‐temperature corrosion in the high‐temperature areas without coke‐block adhesion. These results indicate that S30432 and TP310HCbN satisfy the requirements of 620°C ultra‐supercritical boilers burning high‐sulfur coal.
研究了620℃超超临界锅炉过热器和再热器中常用的S30432和TP310HCbN的耐高温硫腐蚀性能。将涂有煤灰的样品分别置于充满模拟烟气的装置中,温度分别为650°C和700°C,时间为2000小时。然后通过X射线衍射、扫描电子显微镜和能量色散光谱对样品进行分析。S30432在650℃和0.2% SO2体积浓度下主要氧化,重量减轻6.6 mg cm−2。然而,在700°C和0.3% SO2体积浓度下,发生严重的硫化反应,急剧加速高温腐蚀。结果,重量减少高达41.8 mg cm−2。TP310HCbN虽然也发生硫化反应,但腐蚀不严重;在实验后期,腐蚀速率降低,质量增加2.4 mg cm−2。1000mw 620℃锅炉实际运行11 520 h后,在无焦块粘连的高温区域未发现明显的高温腐蚀现象。结果表明,S30432和TP310HCbN满足620℃超超临界锅炉燃烧高硫煤的要求。
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引用次数: 1
Isothermal short‐term oxidation behavior of MAR‐M246 nickel‐based superalloy at 800°C and 1000°C MAR - M246镍基高温合金在800℃和1000℃下的等温短期氧化行为
Pub Date : 2022-02-27 DOI: 10.1002/maco.202112931
R. Baldan, L. Latu-Romain, Y. Wouters, N. Chaia, L. B. Alkmin, A. M. S. Sousa Malafaia
Superalloys are widely employed at high temperatures for structural applications. Hence, knowledge about the oxidation of these materials is essential. However, the literature is scanty when it comes to some families of superalloys. The purpose of this study was therefore to analyze the MAR‐M246 polycrystalline alloy in isothermal short‐term tests at 800°C and 1000°C for up to 240 h. Thermodynamic simulations were performed to evaluate the material's phase stability as a function of temperature and to assess the expected phases in response to oxygen pressure. The oxidized samples were characterized by SEM‐EDS and DRX, which revealed a tendency for scaling of oxidized material, particularly at temperatures of 1000°C. Nevertheless, protective layers of Cr2O3 and Al2O3 oxides were formed, which enabled the formation of fairly thin oxide layers, in addition to NiO and complex oxides. The region of the metallic substrate close to the oxide layer underwent aluminum depletion, causing the gamma‐prime phase to disappear, as well as formation of aluminum oxides and titanium nitrides. Last, a good correlation was found between the thermodynamic simulations and the oxides that were formed.
高温合金在高温下广泛应用于结构应用。因此,关于这些材料氧化的知识是必不可少的。然而,关于某些家族的高温合金,文献很少。因此,本研究的目的是分析MAR - M246多晶合金在800°C和1000°C下长达240小时的等温短期试验。进行热力学模拟以评估材料的相稳定性作为温度的函数,并评估氧压响应的预期相。通过SEM - EDS和DRX对氧化样品进行了表征,发现氧化材料有结垢的趋势,特别是在1000℃的温度下。然而,形成了Cr2O3和Al2O3氧化物保护层,除了NiO和复合氧化物外,还形成了相当薄的氧化层。靠近氧化层的金属衬底区域发生铝耗尽,导致γ -素相消失,并形成氧化铝和氮化钛。最后,在热力学模拟和形成的氧化物之间发现了良好的相关性。
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引用次数: 1
Corrosion resistance of iron‐containing experimental titanium alloys exposed to simulated body fluids 含铁实验钛合金暴露于模拟体液中的耐蚀性
Pub Date : 2022-02-26 DOI: 10.1002/maco.202213076
Mogomotsi Leshetla, D. Klenam, J. Merwe, Herman Potgieter, D. Whitefield, M. Bodunrin
In this study, experimental Ti–6Al–1V–3Fe, Ti–4.5Al–1V–3Fe, and Ti–3Fe alloys, as well as commercial Ti–6Al–4V alloy that were scaled up utilizing vacuum induction melting technology, were assessed for corrosion performance in simulated body fluids. The selected simulated body fluids were 0.9 wt% NaCl solution and Hanks balanced salt solution (HBSS). Open circuit potential and linear polarization scans were performed to understand the corrosion performance of the alloys. The surface of the alloys was examined before and after exposure to corrosive solutions using scanning electron microscopy. The results show that all the alloys exhibit good corrosion performance in simulated body fluids. The corrosion rates were less than 0.5 mm/year. Owing to higher corrosion potential and lower corrosion rate, Ti–6Al–1V–3Fe and Ti–4.5Al–1V–3Fe had the best resistance to corrosion in 0.9 wt% NaCl and HBSS, respectively. All the alloys consist of a fully lamellar structure with α and β phases. There was no evidence of severe deterioration on the exposed surface of alloys in the simulated body fluids.
在这项研究中,实验Ti-6Al-1V-3Fe、Ti-4.5Al-1V-3Fe和Ti-3Fe合金,以及利用真空感应熔化技术放大的商用Ti-6Al-4V合金,在模拟体液中的腐蚀性能进行了评估。所选模拟体液为0.9 wt% NaCl溶液和Hanks平衡盐溶液(HBSS)。通过开路电位和线性极化扫描来了解合金的腐蚀性能。用扫描电子显微镜对合金暴露于腐蚀溶液前后的表面进行了检测。结果表明,所有合金在模拟体液中均表现出良好的腐蚀性能。腐蚀速率小于0.5 mm/年。Ti-6Al-1V-3Fe和Ti-4.5Al-1V-3Fe分别在0.9 wt% NaCl和HBSS中具有较高的腐蚀电位和较低的腐蚀速率。所有合金均由具有α和β相的全片层结构组成。在模拟体液中,合金暴露的表面没有严重变质的证据。
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引用次数: 2
A study on corrosion mechanism of 15CrMo in saline (Na2SO4) steam at high temperature 15CrMo在盐水(Na2SO4)蒸汽中的高温腐蚀机理研究
Pub Date : 2022-02-15 DOI: 10.1002/maco.202112687
B. Bai, L. Deng, D. Che
To clarify the corrosion mechanism of 15CrMo in saline (Na2SO4) steam, the experiments were conducted on a novel setup. The samples were analyzed by scanning electron microscope and X‐ray photoelectron spectroscopy. The results indicate that insoluble sulfide, FexSy, would form on the gas‐phase corroded surface while it would not occur on the liquid‐phase corroded surface. The salinity of water/steam has a destructive effect on hydrogen bonds. Compared with deionized steam/water, salinity accelerates the corrosion of steel in two ways electric current intensification in primary cell and energy promotion of the solution system. FeOOH does not change obviously with the increase of salt concentration. The relative variation values of FeOOH content with salt concentration are only 2.43% (gas) and 3.40% (liquid), respectively. Besides, the FeOOH content on the liquid‐phase corroded surface is much greater than that on the gas‐phase corroded surface regardless of the salt concentration. The content of Fe3O4 in the gas/liquid phase decreases from 17.01%/24.58% to 6.02%/18.30%. The Fe2O3 content in the gas/liquid phase increases from 40.12%/9.85% to 73.62%/17.05%.
为了弄清15CrMo在盐水(Na2SO4)蒸汽中的腐蚀机理,在一种新型装置上进行了实验。用扫描电镜和X射线光电子能谱对样品进行了分析。结果表明,气相腐蚀表面会形成不溶性硫化物,而液相腐蚀表面不会形成不溶性硫化物。水/蒸汽的盐度对氢键有破坏作用。与去离子化蒸汽/水相比,盐度从两个方面加速了钢的腐蚀:一次槽内的电流增强和溶液体系的能量提升。FeOOH随盐浓度的增加变化不明显。FeOOH含量随盐浓度的相对变化值仅为2.43%(气体)和3.40%(液体)。此外,无论盐浓度如何,液相腐蚀表面的FeOOH含量都远大于气相腐蚀表面。气液相中Fe3O4的含量由17.01%/24.58%降至6.02%/18.30%。气液相中Fe2O3含量由40.12%/9.85%增加到73.62%/17.05%。
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引用次数: 1
Effect of alloyed Cr on corrosion behavior of low‐alloy steel in wet atmosphere 合金Cr对低合金钢湿气氛腐蚀行为的影响
Pub Date : 2022-02-09 DOI: 10.1002/maco.202112715
Rui Yuan, Hui-bin Wu, Yang Gu
The effect of 1.5% Cr on the corrosion resistance of low‐alloy steel in a simulated mine environment was studied. To clarify the effect of Cr on the corrosion of low‐alloy steel in the wet environment at the initial stage of corrosion, salt spray corrosion tests were performed to simulate the corrosion process in the field, and the bare steel and corrosion products were characterized. The results showed that the addition of 1.5% Cr reduced the surface potential and the kinetic tendency of the corrosion reaction, making the corrosion rate at the initial stage of the test lower than anticipated. An increase in Cr content significantly elevates the level of α‐FeOOH. The corrosion product film (CPF) had a bilayer structure, with α‐FeOOH of Cr‐rich and Cr(OH)3 were found in the inner layer and at the junction of the inner and outer layer. The CPF had a dense structure that effectively reduced electrochemical reaction activity and improved corrosion resistance.
研究了1.5% Cr对低合金钢在模拟矿山环境中耐腐蚀性能的影响。为了弄清Cr对低合金钢在湿环境腐蚀初期的影响,采用盐雾腐蚀试验模拟了现场腐蚀过程,对裸钢和腐蚀产物进行了表征。结果表明,1.5% Cr的加入降低了腐蚀反应的表面电位和动力学趋势,使得试验初期的腐蚀速率低于预期。Cr含量的增加使α - FeOOH水平显著升高。腐蚀产物膜(CPF)呈双层结构,在内层和内外层交界处存在富Cr的α - FeOOH和Cr(OH)3。CPF结构致密,有效降低了电化学反应活性,提高了耐蚀性。
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引用次数: 4
Effect of KCl deposits in high‐temperature corrosion on chromium‐rich steels in SO2‐containing atmosphere 含SO2气氛中高温腐蚀中KCl沉积对富铬钢的影响
Pub Date : 2022-01-31 DOI: 10.1002/maco.202112901
Phillip Kingsbery, Christiane Stephan‐Scherb
High‐temperature corrosion was studied under multiple chemical loads on ferritic‐austenitic model alloys (Fe–13Cr, Fe–18Cr–12Ni, and Fe‐25Cr–20Ni) with KCl deposit under 0.5% SO2 ${text{SO}}_{2}$ /99.5% Ar gas atmosphere at 560°C $560^circ {rm{C}}$ . Postexposure characterization was done by X‐ray diffraction and scanning electron microscopy. In a pure SO2 ${text{SO}}_{2}$ /Ar environment a protective Cr2O3 ${text{Cr}}_{2}{{rm{O}}}_{3}$ scale was formed by all samples. The introduction of KCl deposits causes the scale to be nonprotective and multilayered, consisting of CrS, FeS, Cr2O3,Fe3O4 ${text{Cr}}_{2}{{rm{O}}}_{3},{text{Fe}}_{3}{{rm{O}}}_{4}$ , and Fe2O3 ${text{Fe}}_{2}{{rm{O}}}_{3}$ . The impact of the microstructure and alloying elements is discussed.
研究了铁素体-奥氏体模型合金(Fe - 13cr、Fe - 18cr - 12ni和Fe - 25Cr-20Ni)在0.5% SO2 ${text{SO}}}_{2}}$ /99.5% Ar气氛下,在560°C $560^circ {rm{C}}$下的多种化学载荷作用下的高温腐蚀。通过X射线衍射和扫描电子显微镜进行曝光后表征。在纯SO2 ${text{SO}}_{2}$ /Ar环境下,所有样品均形成了保护性的Cr2O3 ${text{Cr}}_{2}{{rm{O}}}_{3}$水垢。KCl矿床的引入使垢体呈非保护性多层状,由CrS、FeS、Cr2O3、Fe3O4 ${text{Cr}}_{2}}{rm{O}}}}_{3}、Fe3O4 ${text{Fe}}_{3}}{rm{O}}}_{4}$、Fe2O3 ${text{Fe}}_{2}}{{rm{O}}}}}_{3}$组成。讨论了显微组织和合金元素的影响。
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引用次数: 2
Transient and gradient analyses of depolarization criteria. Valuable tools in chloride‐induced rebar corrosion monitoring 去极化判据的瞬态和梯度分析。氯化物诱发钢筋腐蚀监测的宝贵工具
Pub Date : 2022-01-22 DOI: 10.1002/maco.202112839
Christoph Zausinger, K. Osterminski, C. Gehlen
The aim of this study is to elucidate suitable methods of corrosion monitoring for chloride‐induced rebar corrosion in cracked concrete. Depolarization gradients and transients provide evidence for the electrode kinetics at the steel–concrete interface and the geometry of the macrocell. In the present study, a set of cracked, short‐term chloride‐exposed, reinforced concrete specimens is investigated in terms of their corrosion activity. Primarily, the depolarization behavior was observed by short‐term high‐frequency measurements, allowing for cost‐effective measurement campaigns and robust results. All measurement intervals are split apart via a gradient analysis to enable a congruent, numerical transient analysis. Since the geometry of macrocells in rebar corrosion follows the model of a series of ohmic resistances with a parallel connection of a diffusion‐controlled capacitor and an ohmic resistance, the transient of each depolarization curve with unit time in seconds provides evidence for the present electrode kinetics and macrocell geometry. According to the time, which is consumed until a certain state of depolarization is reached, transient modeling can be used to predict corrosion activity as a function of chloride ingress.
本研究的目的是阐明对开裂混凝土中氯化物引起的钢筋腐蚀进行监测的合适方法。去极化梯度和瞬态为钢-混凝土界面的电极动力学和巨胞的几何结构提供了证据。在本研究中,研究了一组有裂缝的、短期暴露于氯化物中的钢筋混凝土试件的腐蚀活性。首先,通过短期高频测量观察到去极化行为,允许具有成本效益的测量活动和稳健的结果。所有的测量间隔都通过梯度分析分开,以实现一致的数值瞬态分析。由于钢筋腐蚀中的大电池的几何形状遵循一系列欧姆电阻的模型,扩散控制电容器和欧姆电阻并联连接,单位时间(秒)的每个去极化曲线的瞬态为当前的电极动力学和大电池几何形状提供了证据。根据达到一定去极化状态所消耗的时间,可以利用瞬态模型来预测腐蚀活性与氯化物进入的关系。
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引用次数: 0
The corrosion of carbon steel under delaminating repair coatings after long‐term marine splash zone exposure 碳钢长期暴露在海上飞溅区后,在分层修复涂层下的腐蚀
Pub Date : 2022-01-22 DOI: 10.1002/maco.202112942
A. Momber, Andreas Krenz, Sascha Buchbach
Organic repair coatings are applied to repair areas of previously coated low‐carbon steel samples, and the samples are exposed to the splash zone in an offshore environment (Helgoland, North Sea) for 57 months. The volume loss of the steel underneath the delaminated coating is estimated with a three‐dimensional optical stripe line projection. The samples show a small variation in the degree of delamination (22%) only. The steel volume loss values, in contrast, range between 164 × 109 and 320 × 109 µm³, which is a variation of 196%. The degree of delamination of the scribed coatings does not mirror the corrosion of the steel underneath the delaminated sections. The coating with the widest degree of delamination exhibits the lowest steel volume loss due to corrosion. A good scribe performance of a coating is, therefore, no guarantee for a low corrosion loss nor for a low local corrosion depth in the steels to be protected.
有机修复涂层应用于先前涂层的低碳钢样品的修复区域,并将样品暴露在海上环境(北海Helgoland)的飞溅区57个月。用三维光学条纹线投影法估计了分层涂层下钢的体积损失。样品在分层程度上只有很小的变化(22%)。相比之下,钢的体积损失值在164 × 109 ~ 320 × 109µm³之间,变化幅度为196%。刻痕涂层的分层程度不能反映分层部分下面钢的腐蚀情况。分层程度最大的涂层由于腐蚀造成的钢体积损失最小。因此,涂层的良好划痕性能并不能保证低腐蚀损失,也不能保证被保护钢的局部腐蚀深度低。
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引用次数: 1
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Materials and Corrosion
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