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Enhancement of mechanical properties and corrosion resistance of Mg–2Zn–0.5Zr–1.5Dy (mass%) alloy by a combination of heat treatment and hot extrusion 热处理与热挤压相结合提高Mg-2Zn-0.5Zr-1.5Dy(质量%)合金的力学性能和耐腐蚀性
Pub Date : 2021-11-08 DOI: 10.1002/maco.202112755
Huan Li, J. Wen, Ya Liu, Jun-guang He
To enhance the mechanical properties and poor corrosion resistance of magnesium alloy in vitro, the as‐cast Mg–2Zn–0.5Zr–1.5Dy (mass%) magnesium alloy was subjected to two types of extrusion treatment, one is hot extrusion (denoted as ET alloy), the other is heat treatment followed by hot extrusion (denoted as HE alloy). The microstructure, mechanical properties, and corrosion behaviors of these extruded alloys are assessed. The results show that the HE alloy has superior mechanical properties and a slower corrosion rate than the ET alloy. The yield strength and elongation of the HE alloy reach 287 ± 10 MPa and 17.6 ± 0.5%, respectively, and its corrosion rate is only 0.59 ± 0.16 mm year−1. After hot extrusion, microscale and nanoscale second‐phase exist in the extruded alloys, and the nanoscale second‐phase can improve their mechanical properties by second‐phase strengthening. However, the presence of microscale second phase can cause galvanic corrosion and result in poor corrosion resistance. The HE alloy has good properties due to it containing more nanoscale second‐phase and fewer microscale second‐phase.
为了提高镁合金的力学性能和较差的体外抗腐蚀性能,对铸态Mg-2Zn-0.5Zr-1.5Dy(质量%)镁合金进行了热挤压(称为ET合金)和热处理后热挤压(称为HE合金)两种挤压处理。评估了这些挤压合金的显微组织、力学性能和腐蚀行为。结果表明,与ET合金相比,HE合金具有更好的力学性能和更慢的腐蚀速率。HE合金的屈服强度和伸长率分别达到287±10 MPa和17.6±0.5%,腐蚀速率仅为0.59±0.16 mm(年−1)。热挤压后的合金中存在微尺度和纳米尺度的第二相,纳米尺度的第二相可以通过第二相强化来改善合金的力学性能。然而,微尺度第二相的存在会引起电偶腐蚀,导致耐蚀性差。HE合金由于含有较多的纳米级第二相和较少的微级第二相而具有良好的性能。
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引用次数: 2
Hydrogen‐assisted fatigue crack propagation behavior of equiatomic Co–Cr–Fe–Mn–Ni high‐entropy alloy 等原子Co-Cr-Fe-Mn-Ni高熵合金氢辅助疲劳裂纹扩展行为
Pub Date : 2021-11-05 DOI: 10.1002/maco.202112866
H. Xiao, Q. Zeng, Lin Xia, Z. Fu, Shaowei Zhu
The equiatomic Co–Cr–Fe–Mn–Ni high‐entropy alloy (HEA) shows well hydrogen embrittlement resistance under monotonic tensile load. However, the fracture behavior under cyclic load is still unclear. In this study, combining with the fracture features analysis by electron back‐scattered diffraction and electron channeling contrast imaging techniques, the hydrogen‐assisted fatigue crack propagation behavior of equiatomic Co–Cr–Fe–Mn–Ni HEA under in situ electrochemical hydrogen charging was investigated. The results suggest that the hydrogen had significant accelerating effects on the fatigue crack growth rate of Co–Cr–Fe–Mn–Ni HEA. Intergranular cracking with the formation of dislocation cells was observed at low stress intensity range (ΔK) area, while transgranular cracking with deformation twins was observed at a high ΔK area. The formation of these deformation features was assisted by hydrogen‐assisted dislocation emission.
等原子Co-Cr-Fe-Mn-Ni高熵合金(HEA)在单调拉伸载荷下表现出良好的抗氢脆性能。然而,循环荷载作用下的断裂行为尚不清楚。本研究结合电子背散射衍射和电子通道对比成像技术对等原子Co-Cr-Fe-Mn-Ni HEA在原位电化学充氢条件下的氢辅助疲劳裂纹扩展行为进行了研究。结果表明,氢对Co-Cr-Fe-Mn-Ni HEA的疲劳裂纹扩展速率有显著的促进作用。在低应力强度范围(ΔK)区域出现了位错细胞形成的晶间裂纹,在高应力强度范围(ΔK)区域出现了变形孪晶的穿晶裂纹。这些变形特征的形成是由氢辅助位错发射促成的。
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引用次数: 6
Corrosion inhibiting performance of novel imidazolium‐based ionic liquids as an efficient and green corrosion constraint for carbon steel in neutral chloride solution 新型咪唑基离子液体对碳钢在中性氯溶液中的高效绿色缓蚀性能研究
Pub Date : 2021-11-03 DOI: 10.1002/maco.202112751
S. M. Shoja, M. Abdouss, A. M. Miran Beigi
Considering the ionic liquids (ILs) were classified as green inhibitors herein three ecofriendly imidazolium‐based ILs were employed in corrosion inhibition, where weight loss evaluations along with electrochemical methods, including potentiodynamic polarization test, electrochemical impedance spectroscopy, and cyclic voltammetry measurements were exploited to elucidate corrosion prevention performance of the considered agents. The results derived from the polarization studies attested to the fact that these ILs could effectively act as mixed‐type corrosion inhibitors. Moreover, the progress of surface reactions due to the corrosion process was studied through field emission scanning electron microscopy and atomic force microscopy. Also, UV/Vis spectroscopy corroborated chemical interaction among metal surfaces and ILs. Findings clarified that the chemisorption of the ILs onto carbon steel surface conforms to Langmuir adsorption isotherm. Finally, it was found that all proposed ILs could play an effective role in corrosion preventing, for which, the efficiencies in the range of 82%–92% were achieved by electrochemical impedance analyses for investigated ILs at 75 ppm.
考虑到离子液体(ILs)被归类为绿色缓蚀剂,本文采用三种生态友好的咪唑基离子液体进行缓蚀,其中失重评估以及电化学方法,包括动电位极化测试,电化学阻抗谱和循环伏安法测量来阐明所考虑的离子液体的防腐蚀性能。极化研究的结果证明了这些il可以有效地作为混合型缓蚀剂。此外,通过场发射扫描电镜和原子力显微镜研究了腐蚀过程中表面反应的进展。此外,紫外/可见光谱证实了金属表面与il之间的化学相互作用。结果表明,化学吸附过程符合Langmuir吸附等温线。最后,发现所有提出的缓蚀剂都能发挥有效的防腐蚀作用,在75 ppm的电化学阻抗分析中,所研究的缓蚀剂的防腐蚀效率在82%-92%之间。
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引用次数: 1
Isothermal oxidation behavior of W‐free Co–Ni–Al‐based superalloy at high temperature 无W Co-Ni-Al基高温合金高温等温氧化行为
Pub Date : 2021-11-02 DOI: 10.1002/maco.202112789
Q. Gao, H. Shang, Q. Ma, Huijie Zhang, Hailian Zhang, Huijun Li, Ziyun Liu
Co‐based superalloys with the advantages of high melting point, high‐temperature mechanical properties, and large resistance under hot corrosion environment are potential candidates for turbine engine components. The isothermal oxidation behavior of Co–Ni–Al‐based superalloy with the addition of Mo and Cr in dry air at 1073 and 1173 K was investigated. The results showed that similar three‐layer oxides structures were composed of Co‐containing oxides, complex oxides rich in Co and Al, and Al2O3 layer formed on both 2Mo and 2Cr Co–Ni–Al‐based superalloys, and Mo‐containing oxides also existed in the subsurface. The oxides in the outer layer transferred from Co3O4 to denser CoO with the increase in temperature. The γ'‐free zone formed under the Al2O3 layer due to the depletion of Al. Co–Ni–Al‐based superalloys need to conquer a large energy barrier at an earlier stage of oxidation and exhibit good oxidation resistance at 1073 K.
钴基高温合金具有高熔点、高温机械性能和在热腐蚀环境下抗腐蚀能力强等优点,是涡轮发动机部件的潜在候选材料。研究了Co-Ni-Al基高温合金在1073和1173 K干燥空气中Mo和Cr的等温氧化行为。结果表明:在2Mo和2Cr Co - ni - Al基高温合金表面均形成了相似的三层结构:含Co的氧化物、富含Co和Al的复合氧化物以及Al2O3层,并且在地下也存在含Mo的氧化物。随着温度的升高,外层的氧化物由Co3O4转变为较致密的CoO。由于Al的耗尽,在Al2O3层下形成了无γ区。Co-Ni-Al基高温合金需要在氧化早期克服较大的能垒,并在1073 K时表现出良好的抗氧化性。
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引用次数: 3
Effect of anodic potential on the characteristics of passive films grown on a brass alloy in a soil environment 阳极电位对土壤环境下黄铜合金钝化膜特性的影响
Pub Date : 2021-10-20 DOI: 10.1002/maco.202112795
Zhihao Liang, K. Jiang, Bai-ao Feng, Lin Li, Ting’an Zhang
The effect of the anode potential on the electrochemical performance and protective ability of the passive film formed on the brass alloy in the soil solution of the Zhouyuan site was investigated by electrochemical measurements, atomic force microscopy, and X‐ray photoelectron spectroscopy. The corrosion resistance of brass alloy in a corrosion soil environment decreases with the increase of applied anodic potential. X‐ray photoelectron spectroscopy results indicate that the passive film is mainly composed of metal oxide. Mott–Schottky results revealed that the passive films behave as p‐type semiconductors at passive potentials and the acceptor density is in the range of 1021 cm−3 and increased with an increase in the film‐forming potential.
采用电化学测量、原子力显微镜和X射线光电子能谱等方法研究了阳极电位对周源土壤溶液中黄铜合金钝化膜的电化学性能和保护能力的影响。黄铜合金在腐蚀土壤环境中的耐蚀性随外加阳极电位的增大而降低。X射线光电子能谱结果表明,钝化膜主要由金属氧化物组成。Mott-Schottky结果表明,钝化膜在钝化电位下表现为p型半导体,受体密度在1021 cm−3范围内,并随着成膜电位的增加而增加。
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引用次数: 0
The crevice corrosion behavior of N80 carbon steel in acidic NaCl solution: The effect of O2 N80碳钢在酸性NaCl溶液中的缝隙腐蚀行为:O2的影响
Pub Date : 2021-10-19 DOI: 10.1002/maco.202112595
Yizhou Li, Jie Mu, Zhongyu Cui, Xin Wang
The effect of O2 on crevice corrosion of N80 carbon steel in acidic NaCl solution is investigated. Crevice corrosion of N80 carbon steel could be initiated with or without O2 in acidic NaCl solution. A deep corrosion groove could be formed near the crevice mouth after crevice corrosion. The crevice corrosion of N80 carbon steel is ascribed to the increased pH inside the crevice in acidic NaCl solution. The presence of O2 in the solution could enhance the cathodic reaction processes outside the crevice, but it is not significant for the cathodic reaction processes inside the crevice. The galvanic corrosion effect between inner and outer steels could be enhanced by O2 and then promote crevice corrosion.
研究了氧对N80碳钢在酸性NaCl溶液中缝隙腐蚀的影响。在酸性NaCl溶液中,有氧或无氧均可引起N80碳钢的缝隙腐蚀。裂缝腐蚀后,在裂缝口附近可形成较深的腐蚀槽。N80碳钢的缝隙腐蚀主要是由于在酸性NaCl溶液中,缝隙内pH值升高所致。溶液中O2的存在对缝隙外的阴极反应过程有促进作用,但对缝隙内的阴极反应过程没有促进作用。O2可增强内外钢之间的电偶腐蚀作用,进而促进缝隙腐蚀。
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引用次数: 3
Electrochemical noise studies on complex galvanic corrosion of submarine cable armor layer in artificial seawater 海底电缆护层在人工海水中复杂电蚀的电化学噪声研究
Pub Date : 2021-10-19 DOI: 10.1002/maco.202112803
Rui Guo, Pengyvan Yang, F. Mao, Jinlong Li, Lei Chen, Guojun Yu, D. Macdonald
This paper aims at studying the complex galvanic corrosion of galvanized steel/red copper of submarine cable armor layer in simulated seawater environments. The variation of the galvanic corrosion rate of the cable armor layer as a function of time under different environmental factors (pH, [Cl−], dissolved oxygen, etc.) has been explored. The surface morphology of the galvanized steel after galvanic corrosion was observed by scanning electron microscopy. The results indicate that galvanized steel and red copper are susceptible to galvanic corrosion when ohmically coupled in NaCl solution. Red copper, with the more positive electromotive potential, acts as the cathode in the galvanized steel/red copper galvanic couple and accelerates the corrosion of the galvanized steel. The galvanic effect of red copper on galvanized steel in NaCl solution increases with the increasing [H+] and dissolved oxygen. However, with increasing [Cl−], the galvanic effect of red copper on galvanized steel initially increases but then decreases, resulting in a maximum in the corrosion rate.
本文旨在研究模拟海水环境下镀锌钢/紫铜海底电缆护层的复杂电偶腐蚀问题。探讨了不同环境因素(pH、[Cl−]、溶解氧等)下电缆铠装层电腐蚀速率随时间的变化规律。用扫描电镜观察了镀锌钢经电偶腐蚀后的表面形貌。结果表明:镀锌钢与红铜在NaCl溶液中欧姆耦合时易发生电偶腐蚀;红铜电动势更正,在镀锌钢/红铜电偶中充当阴极,加速镀锌钢的腐蚀。在NaCl溶液中,红铜对镀锌钢的电偶效应随着[H+]和溶解氧的增加而增强。随着[Cl−]的增加,红铜对镀锌钢的电偶效应先增大后减小,腐蚀速率达到最大值。
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引用次数: 4
Assessing bioorganic gum performance as a corrosion inhibitor in phosphoric acid medium: Electrochemical and computational analysis 评估生物有机胶在磷酸介质中作为缓蚀剂的性能:电化学和计算分析
Pub Date : 2021-10-18 DOI: 10.1002/maco.202112742
Sathiyapriya T., M. Dhayalan, Jagadeeswari R., Rathika Govindasamy, Mohammed Riyaz S. U., Moonis Ali Khan, M. Sillanpää
The present investigation was aimed at exploring the anticorrosive behavior of bio‐organic Auraucaria heterophylla gum exudate (AHGE) on mild steel (MS) corrosion in 1 M phosphoric acid solution by weight loss technique, electrochemical studies, and computational analysis. Additionally, the performance was analyzed by morphological and quantum chemical analyses. The weight loss data revealed that AHGE showed 80% of inhibition efficiency at 303 K temperature. Inhibitor adsorption on MS was in line with Langmuir and Tempkin adsorption isotherms. Potentiodynamic studies showed that the investigated AHGE performed as a mixed‐type inhibitor. Electrochemical parameters like charge transfer resistance, double‐layer capacitance, and inhibition efficiency were determined and presented. Results obtained through computational analysis, scanning electron microscopy/energy dispersive X‐ray analysis, and atomic force microscopy studies were well supported by the inhibitive potential of AHGE.
采用失重法、电化学研究和计算分析等方法,研究了生物有机异叶金auraucaria heterophylla gum渗出液(AHGE)在1m磷酸溶液中对低碳钢(MS)的腐蚀行为。此外,通过形态学和量子化学分析对其性能进行了分析。失重数据显示,在303 K温度下,AHGE的缓蚀率为80%。抑制剂在质谱上的吸附符合Langmuir和Tempkin等温线。电位动力学研究表明,所研究的AHGE表现为混合型抑制剂。测定并给出了电荷转移电阻、双层电容和抑制效率等电化学参数。通过计算分析、扫描电镜/能量色散X射线分析和原子力显微镜研究得到的结果得到了AHGE抑制潜力的很好支持。
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引用次数: 0
Roles of the micro‐arc oxidation coating on the corrosion resistance and mechanical properties of extruded Mg–2Zn–0.5Zr–1.5Dy (mass%) alloy 微弧氧化涂层对挤压Mg-2Zn-0.5Zr-1.5Dy(质量%)合金耐腐蚀性能和力学性能的影响
Pub Date : 2021-10-18 DOI: 10.1002/maco.202112762
Huan Li, J. Wen, Jie Jin, Ya Liu, Jun-guang He
Aiming to enhance the biodegradable magnesium alloys' poor mechanical properties and corrosion resistance in aggressive chloride mediums, micro‐arc oxidation coatings with oxidation times range from 3 to 15 min were prepared on the surface of extruded Mg–2Zn–0.5Zr–1.5Dy (mass%) alloy. Assessments were carried out using electrochemical experiments, hydrogen evolution experiments, and tensile tests, respectively. The results show that the micro‐arc oxidation coating is porous and mainly consists of the MgO phase. When the oxidation time increases from 3 to 15 min, the thickness and the pore size of the coating increase, while the coating's porosity decreases. The coating with the oxidation time of 15 min can effectively prevent the formation of pitting holes on the surface of the alloy, which remarkably reduces the decay rate of ultimate tensile strength, yield strength, and elongation of the alloy after immersion in simulated body fluid for 0–28 days, and keep the alloy with higher and more stable corrosion resistance. This increases the application possibility of extruded Mg–2Zn–0.5Zr–1.5Dy alloy as a biodegradable material.
为了改善可生物降解镁合金在腐蚀性氯离子介质中较差的力学性能和耐腐蚀性,在挤压成型的Mg-2Zn-0.5Zr-1.5Dy(质量%)合金表面制备了氧化时间为3 ~ 15 min的微弧氧化涂层。分别通过电化学实验、析氢实验和拉伸试验进行了评估。结果表明:微弧氧化膜具有多孔性,主要由MgO相组成;当氧化时间从3 min增加到15 min时,涂层的厚度和孔径增大,而涂层的孔隙率减小。氧化时间为15 min的涂层可有效防止合金表面形成点孔,显著降低合金在模拟体液中浸泡0 ~ 28天后的极限抗拉强度、屈服强度和伸长率的衰减率,使合金具有更高、更稳定的耐腐蚀性。这增加了挤压Mg-2Zn-0.5Zr-1.5Dy合金作为生物降解材料的应用可能性。
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引用次数: 4
Distribution of sulfate‐reducing bacteria in the crevice and its effect on the initial corrosion behavior of 2205 stainless steel in artificial seawater 2205不锈钢在人工海水中裂缝中硫酸盐还原菌的分布及其对初始腐蚀行为的影响
Pub Date : 2021-10-15 DOI: 10.1002/maco.202112759
Zhan Zhang, T. Fang, Jiuyang Xia, Bowei Zhang, Junsheng Wu
In the present study, the distribution and vitality of the sulfate‐reducing bacteria (SRB) inside the crevice were characterized by scanning electron microscopy and confocal laser scanning microscopy. Potentiodynamic polarization curve tests and electrochemical impedance spectroscopy were used to evaluate the corrosion resistance. Furthermore, a starvation experiment was conducted by controlling nutrients to investigate the effects of the crevices on the transportation of nutrients and the vitality of the SRB. The results demonstrate that it was more difficult for the SRB to enter the crevice, resulting in an incomplete biofilm formed on the surface. In addition, the insufficient supply of nutrients was also the reason for the low vitality of the SRB inside the crevice. Based on these results, it was inferred that the incomplete biofilm inside the crevice acted as a micro‐galvanic, thus making the corrosion rate of 2205 stainless steel in the initial crevice corrosion much more serious than that in the open system.
本文采用扫描电镜和激光共聚焦扫描显微镜对裂缝内硫酸盐还原菌(SRB)的分布和活力进行了研究。采用动电位极化曲线试验和电化学阻抗谱法对其耐蚀性进行了评价。此外,通过控制营养物质的饥饿试验,研究了裂缝对SRB营养物质运输和活力的影响。结果表明,SRB更难进入缝隙,导致表面形成不完整的生物膜。此外,营养物质供给不足也是裂缝内SRB活力低的原因。由此可以推断,裂缝内不完整的生物膜作为微电源,使得2205不锈钢在裂缝初始腐蚀中的腐蚀速率比在开放体系中的腐蚀速率要严重得多。
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引用次数: 3
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Materials and Corrosion
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