The growing demand for high-performance, environmentally friendly, and cost-effective polymer electrolyte membranes (PEMs) has driven increasing interest in natural polymer-based materials. Chitosan (CS), a renewable and biodegradable biopolymer, offers a promising alternative to conventional synthetic PEMs but suffers from limited proton conductivity and stability. This work systematically investigated the incorporation of hygroscopic nanofiller (calcium oxide nanofiller, CaO–NF) and plasticizer (ethylene carbonate, EC) into a CS matrix and their effects on PEMs’ performance. Fourier-transform infrared (FTIR) analysis confirmed the formation of hydrogen-bonding interactions among the CS matrix, CaO–NF, and EC. Scanning electron microscopy coupled with energy dispersive spectroscopy (SEM-EDS) revealed a homogeneous dispersion of CaO–NF throughout the CS matrix. X-ray diffraction (XRD) analysis showed that the incorporation of CaO–NF and EC promoted the formation of amorphous region in the CS matrix, facilitating ion transport and resulting in a high ion-exchange capacity (IEC) of 3.5 meq.g−1 and a proton conductivity of 166 mS cm−1 for the CS/CaO1/EC1 membrane. Arrhenius analysis revealed a reduction in activation energy upon the incorporation of an optimized amount of nanofiller and plasticizer, confirming enhanced ion transport efficiency within the membrane matrix. The maximum chemical stability was achieved with the incorporation of 1 wt% CaO–NF, extending membrane durability to 86 h compared with 70 h for the pristine CS membrane; however, the stability decreased when EC was added to the CS/CaO1 membrane. Based on comparisons with commercial PEMs reported in the literature, the CS/CaO1/EC1 membrane exhibited competitive proton conductivity together with excellent thermal stability, chemical stability, and mechanical properties, highlighting its potential for high-performance fuel cell applications.
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