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DRY SLIDING WEAR BEHAVIOUR OF AZ31/ZrO2 COMPOSITES PRODUCED USING A STIR CASTING PROCESS 搅拌铸造AZ31/ZrO2复合材料的干滑动磨损性能
IF 0.5 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-05-31 DOI: 10.17222/mit.2022.543
K. K. Basha, R. Subramanian, T. Satish Kumar, G. Suganya Priyadharshini
This study investigates the effect of ZrO2 reinforcement (5, 10 and 15)  vol.% on the dry sliding wear behaviour of AZ31 Mg alloy composites produced using stir casting. The wear test (pin on disc) was conducted at different loads of (10, 20, 30 and 40) N and sliding velocities of (1, 3 and 5) m/s. The variation in the wear rate and friction co-efficient with the change in the load at a constant sliding distance was determined. Results showed that the composites exhibited a lower wear rate at higher loads and speeds compared to the AZ31 alloy. In particular, AZ31-15  vol.% ZrO2 composite showed the lowest wear rate and friction coefficient. Different wear mechanisms operating during the wear test were investigated using SEM and XRD.  
研究了ZrO2增强量(5、10和15)vol.%对搅拌铸造AZ31镁合金复合材料干滑动磨损性能的影响。在(10、20、30、40)N载荷和(1、3、5)m/s滑动速度下进行销盘磨损试验。确定了在一定滑动距离下,磨损率和摩擦系数随载荷变化的变化规律。结果表明,与AZ31合金相比,该复合材料在较高的载荷和速度下具有较低的磨损率。其中,AZ31-15 vol.% ZrO2复合材料的磨损率和摩擦系数最低。利用扫描电镜和x射线衍射分析了不同磨损机理。
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引用次数: 1
BIO-PRINTING OF FEMUR MODEL: A BONE SUBSTITUTE FOR BIOMEDICAL RESEARCH 生物打印股骨模型:生物医学研究的骨替代品
IF 0.5 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-05-31 DOI: 10.17222/mit.2023.831
A. Vasanthanathan, Senthil Maharaj Ramesh Kennedy
This paper deals with the development of a medical support model that can be used as a prototype to study the anatomy of the femur and for biomechanical research experimentation related to bone plates. CT scan data of the femur bone are converted into a 3D model using MIMICS software and imported into a finite-element model for analysis. The materials selected for the fabrication of the femur model were PEEK and CF PEEK (infused with chopped carbon fibre). The femur bone model was analysed using ANSYS® WORKBENCH® 2021 R2 with different material properties. By conducting a subsequent FE analysis, the optimal material was finally arrived at. Using 3D-printing technology, the 3D model of the femur was fabricated by using a material spool with better properties suited for the femur bone. The FE results were compared with the experimental results of the fabricated femur model and the results of the CF PEEK bone model closely matched the properties of real human femur, and it can be used as a femur bone substitute for biomechanical investigations of bone plates instead of using a real femur.
本文讨论了一种医学支撑模型的开发,该模型可作为研究股骨解剖和与骨板相关的生物力学研究实验的原型。使用MIMICS软件将股骨CT扫描数据转换为三维模型,并导入有限元模型进行分析。制造股骨模型的材料选择PEEK和CF PEEK(注入切碎的碳纤维)。采用ANSYS®WORKBENCH®2021 R2对不同材料性能的股骨骨模型进行分析。通过后续的有限元分析,最终得到了最优材料。利用3D打印技术,使用更适合大腿骨的材料线轴制作股骨的3D模型。实验结果与人造股骨模型的实验结果进行了比较,CF PEEK骨模型的结果与真实人股骨的性能非常接近,可以代替真实股骨作为股骨骨替代物进行骨板的生物力学研究。
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引用次数: 2
FAILURE ANALYSIS OF CARBIDE TWIST-DRILL BIT FOR SMALL-SCALE GRANITE DRILLING 小型花岗岩钻头用硬质合金麻花钻头失效分析
IF 0.5 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-05-30 DOI: 10.17222/mit.2023.702
Saurabh Dewangan, J. Burja
This paper deals with a failure analysis of WC-Co carbide-based twist drills used for small-scale granite drilling. A bench-top drill was used for this study. The aim of the study was to analyse a simulated in-situ rock-drilling operation normally carried out in mines. After a drilling time of 15 minutes, the drills were examined using scanning electron microscopy. On macroscopic observation, both cutting edges of the drills showed slight signs of abrasion, but these were not significant. The chisel edge was also abraded and showed some macroscopic abrasion marks. The electron micrographs showed various signs of decomposition at the micro and nano levels, including cracks in the WC grains, cavities in the grains, Co-binder erosion and some heavy abrasion marks. In addition, some parts of the carbide grains were covered with a thin layer of rock. The wear analysis is an important approach to understanding exactly the damage behaviour of the tool so that the material composition can be changed to avoid premature tool failure.
本文对用于小型花岗岩钻孔的WC-Co硬质合金麻花钻头进行了失效分析。本研究采用台钻。该研究的目的是分析通常在矿山中进行的模拟原位岩石钻探作业。钻孔15分钟后,用扫描电子显微镜检查钻孔。肉眼观察,钻头的两个刃口都有轻微的磨损迹象,但并不明显。凿边也有磨损,可见一些肉眼可见的磨损痕迹。电子显微图显示了碳化钨颗粒在微纳水平上的各种分解迹象,包括碳化钨颗粒中的裂纹、颗粒中的空洞、共结合剂侵蚀和一些较重的磨损痕迹。此外,碳化物颗粒的某些部分被一层薄薄的岩石所覆盖。磨损分析是准确了解刀具损伤行为的重要方法,因此可以改变材料成分以避免刀具过早失效。
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引用次数: 0
STUDY OF DROPLET TRANSFER CHARACTERISTICS AND WELD FORMATION WITH ER430LNb FERRITIC STAINLESS STEEL DURING GAS METAL ARC WELDING ER430LNb铁素体不锈钢气体保护焊熔滴传递特性及焊缝成形研究
IF 0.5 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-05-30 DOI: 10.17222/mit.2022.697
Fengde Liu, Yu Gu, Fan Xu, H. Zhang, Shaowei Xu, Zhihang Yan, Zhifeng Yan, Wen-xian Wang
An ER430LNb ferritic stainless steel wire was used for a gas metal arc welding (GMAW) test. The characteristics of droplet transfer and its corresponding voltage and current waveforms were investigated using a high-speed camera and synchronous acquisition of electrical signals. The weld formation, droplet transfer patterns and corresponding microstructures under different welding parameters were observed, and the effect of the current level on the droplet transfer frequency was discussed. As the results show, there were three typical metal transfer patterns during the GMAW using the ER430LNb ferritic stainless steel wire, namely short circuit transfer, mix transfer and spray transfer. With an increase in the welding current, the weld formation is changing constantly, and the droplet transfer frequency increases exponentially. With the change in the transfer pattern, the columnar ferrite structure of the weld is continuously coarsening. In addition, hardness measurements were taken on joints welded at different welding currents for comparison.
采用ER430LNb铁素体不锈钢丝进行金属气体电弧焊(GMAW)试验。利用高速摄像机和同步采集的电信号,研究了液滴的转移特性及其相应的电压和电流波形。观察了不同焊接参数下焊缝成形、熔滴传递模式及相应的显微组织,讨论了电流水平对熔滴传递频率的影响。结果表明,ER430LNb铁素体不锈钢丝在GMAW过程中存在三种典型的金属转移模式,即短路转移、混合转移和喷射转移。随着焊接电流的增大,焊缝形态不断变化,熔滴传递频率呈指数增长。随着转移方式的改变,焊缝的柱状铁素体组织不断粗化。此外,还对不同焊接电流下焊接的接头进行了硬度测量,以进行比较。
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引用次数: 0
EXPERIMENTAL STUDY ON THE FACTORS AFFECTING THE INSULATION PERFORMANCE OF FLAME-RETARDANT MULTILAYER INSULATION MATERIALS 阻燃多层保温材料保温性能影响因素的实验研究
IF 0.5 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-05-30 DOI: 10.17222/mit.2023.736
Xiaoyong Ma, Shuping Chen, L. Chen, Yujie Wang, Shufeng Jin, Yang Yu, Maoyuan Mi, Chaofan Shi, Yagang Shi
Flame-retardant multilayer insulation materials act as effective thermal insulation blankets of cryogenic containers that store flammable and explosive cryogenic liquids. This study used standard static liquid nitrogen boil-off calorimetry to test the insulation performance of eight groups of flame-retardant multilayer insulation materials with different wrapping parameters. The effects of four factors, namely the layer density, seaming process, number of reflector layer, and variable-density multilayer insulation arrangement, on the insulation performance were analysed. Three layer densities were considered: 4.47, 3.08, and 2.50 layers/mm. Two types of seaming processes were discussed: the overlapped and fold-over seaming processes. Three numbers of reflector layers were considered: 60, 70, and 80. Two variable-density multilayer insulation arrangements with similar thicknesses were discussed: 10-10-40 and 20-20-20 layers of reflectors allocated for low-, medium- and high-density segments. The conclusions are as follows: Decreasing the layer density enhances the performance of multilayer insulation; Using the fold-over seaming process results in less heat flux and lower apparent thermal conductivity; An increase in the number of reflector layers weakens radiative heat transfer, resulting in better thermal insulation; Furthermore, for a given wrapping thickness, reducing the number of reflectors appropriately in low- and medium-density segments improves the insulation performance; Optimizing and controlling the layer density of each density segment are also essential for variable-density multilayer insulation effects. This study provides supporting theories and reference data for practical engineering applications.
阻燃多层保温材料是储存易燃易爆低温液体的低温容器的有效保温毯。本研究采用标准静态液氮蒸发量热法,对8组不同包覆参数的阻燃多层保温材料的保温性能进行了测试。分析了层密度、接缝工艺、反射层数、变密度多层保温布置等4个因素对保温性能的影响。考虑了三种层密度:4.47、3.08和2.50层/mm。讨论了两种缝法:叠缝法和叠缝法。考虑了三种反射层数:60、70和80。讨论了两种厚度相近的变密度多层绝缘布置:10-10-40层和20-20-20层反射器分别分配给低、中、高密度段。研究结果表明:层密度越小,多层保温性能越好;采用折叠式缝合工艺,热流密度较小,表观导热系数较低;增加反射层的数量会减弱辐射传热,从而产生更好的隔热效果;此外,对于给定的包裹厚度,适当减少低密度和中密度段的反射器数量可以改善绝缘性能;优化和控制各密度段的层密度也是变密度多层保温效果的关键。本研究为实际工程应用提供理论支持和参考数据。
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引用次数: 0
EVOLUTION OF MICROSTRUCTURE AND EMBRITTLEMENT DURING THE TEMPERING PROCESS IN SiCrCu MEDIUM-CARBON STEELS SiCrCu中碳钢回火过程中组织和脆化的演变
IF 0.5 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-05-30 DOI: 10.17222/mit.2023.744
P. Salvetr, A. Gokhman, Č. Donik, Z. Nový, Jabub Kotous, M. Godec
The effect of Cu and Si contents on the evolution of embrittlement during a heat treatment consisting of quenching into an oil bath and tempering in the range 200–500 °C was investigated in medium-carbon steels with 0.48 w/% and 0.57 w/% of C. The results showed that the higher silicon content shifted the tempered martensite embrittlement to higher tempering temperatures. The steels alloyed with Cu had lower notch-toughness values, which worsened with increasing tempering temperature compared to the Cu-free samples. In the investigated tempering temperature range, the following microstructural changes occurred: formation of transition carbides, decomposition of retained austenite, and precipitation of cementite and Cu-particles.
研究了含铜量0.48 w/%和含硅量0.57 w/%的中碳钢在200 ~ 500℃范围内淬火入油浴回火过程中Cu和Si含量对脆性演变的影响。结果表明,较高的硅含量使回火马氏体脆性向较高的回火温度转变。与无Cu合金相比,含Cu合金钢的缺口韧性值较低,且随回火温度的升高而恶化。在回火温度范围内,发生了以下微观组织变化:过渡碳化物的形成,残余奥氏体的分解,渗碳体和cu颗粒的析出。
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引用次数: 1
EFFECT OF ALKALINE SOLUTION CONCENTRATION ON THE PASSIVATION FILM OF Cu-Ni ALLOY 碱性溶液浓度对铜镍合金钝化膜的影响
IF 0.5 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-05-30 DOI: 10.17222/mit.2023.782
Yue Li, Shuyan Zhao, Xinyu Zhang, Shuo Zhang, Xiaoliang Wu, N. Wu
Passive films formed on a Cu-Ni alloy in various concentrations of alkaline environment were investigated by potentiodynamic polarization, electrochemical impedance spectroscopy (EIS), X-ray photoelectron spectroscopy and the Mott–Schottky approach. The wide passivation range of the copper-nickel alloy was tested in alkaline solutions of three concentrations. The oxide film on the specimen has a p-type semiconductor property, while the flat band potential (EFB) decreased with increasing solution concentration. The film resistance of the passive films increased with increasing solution concentration. The pAassive films showed a duplex structure, including an inner layer of oxide (Cu2O, NiO) and an outer layer of hydroxide (Cu(OH)2, Ni(OH)2).
采用动电位极化、电化学阻抗谱(EIS)、x射线光电子能谱和Mott-Schottky方法研究了Cu-Ni合金在不同浓度碱性环境下形成的钝化膜。在三种浓度的碱性溶液中测试了铜镍合金的宽钝化范围。样品表面的氧化膜具有p型半导体性质,而平带电位(EFB)随溶液浓度的增加而降低。钝化膜的膜阻随溶液浓度的增加而增大。钝化膜呈双相结构,内层为氧化物(Cu2O, NiO),外层为氢氧化物(Cu(OH)2, Ni(OH)2)。
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引用次数: 0
PREPARATION AND STUDY OF A PU-MODIFIED EPOXY RESIN COLD PATCHING MIXTURE pu改性环氧树脂冷补料的制备与研究
IF 0.5 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-03-30 DOI: 10.17222/mit.2023.748
Xiaofeng Huang, Junhui Luo, Pengfei Tang, Cheng Xie, J. Chen
Focusing on the problems of low strength and insufficient water stability of the cold patch mixture for asphalt pavement, a polyether polyurethane prepolymer with high activity was prepared in this experiment, and then the epoxy resin was modified with the prepolymer to prepare a kind of epoxy-resin-mixture pothole-repair material with high strength and high toughness. The content of polyurethane prepolymer was optimized using a low-temperature tensile test and a normal-environment-condition mechanical test, and the mechanical properties and road performance of the PU-modified epoxy-resin mixture were studied with a rutting test, bending test, Cantabro scattering and a splitting test. The results show that PU prepolymer-modified epoxy resin can effectively increase the toughness and strength of the binder, and that the toughness and mechanical properties of 20 phr PU prepolymer are the best. The road performance of the PU-modified epoxy-resin cold patch mixture is excellent. There is little difference between the immersion scattering loss rate and the standard loss rate, and both are less than 4 %, indicating that the mixture has excellent anti-scattering and water-loss performance. It is very suitable as a cold patch material for pavement pits. Due to its comprehensive road performance and reasonable price, the use of the PU-modified epoxy resin binder content of 4 % is recommended.
针对沥青路面冷补料强度低、水稳定性差的问题,制备了一种高活性聚醚聚氨酯预聚体,并用该预聚体对环氧树脂进行改性,制备了一种高强高韧性的环氧树脂-树脂-混合料坑穴修补材料。通过低温拉伸试验和常温力学试验优化聚氨酯预聚物的含量,通过车辙试验、弯曲试验、Cantabro散射试验和劈裂试验研究pu改性环氧树脂混合料的力学性能和路用性能。结果表明,PU预聚物改性环氧树脂能有效提高粘结剂的韧性和强度,其中20phr PU预聚物的韧性和力学性能最好。pu改性环氧树脂冷贴混合料的路用性能优良。浸没散射损失率与标准损失率相差不大,均小于4%,表明该混合料具有良好的抗散射和失水性能。非常适合作为路面坑的冷补材料。由于其综合的路用性能和合理的价格,建议使用pu改性环氧树脂粘结剂含量为4%。
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引用次数: 1
CHARACTERISATION OF THE MICROSTRUCTURE AND DEFECTS DURING THE DIRECT ENERGY DEPOSITION OF HYBRID Ti6Al4V IN A LOW-QUALITY ATMOSPHERE 低质量气氛下直接能量沉积杂化Ti6Al4V的微观结构及缺陷表征
IF 0.5 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-03-30 DOI: 10.17222/mit.2023.837
S. Malej, Č. Donik, M. Balažic, Matija Bizjak, M. Kac, M. Godec
Additive manufacturing is a complicated process, including powder preparation and post-processing. The atmosphere during the processing of sensitive alloys like Ti6Al4V is among the most important factors. The N content influences the mechanical properties in a significant way. Therefore, it is essential to understand, recognise, and identify the problems in case of machine malfunction or human error. The influence of a low-quality atmosphere on the microstructure evolution and mechanical properties was investigated during the direct energy deposition of hybrid additive-manufactured Ti6Al4V. The properties of the built parts were characterised by chemical analyses, light and electron microscopy, and mechanical testing. High concentrations of N, which absorbed and dissolved with every deposition layer of the direct-energy-deposition process, promoted the formation of a layer of α-scale on the part’s surface. The presence of α-scale was confirmed by observing the sample surfaces and the lack of fusion pores where a layer of α-scale remained. The α-scale partially or entirely dissolved during the next deposition layer. The morphology of the partially melted, α-scale depended on the size of the deposition and, thus, on the temperature evolution during the direct energy deposition.
增材制造是一个复杂的过程,包括粉末制备和后处理。在Ti6Al4V等敏感合金的加工过程中,气氛是最重要的因素之一。N含量对材料的力学性能有显著影响。因此,在机器故障或人为错误的情况下,理解、识别和识别问题是至关重要的。研究了低质量气氛对复合增材制造Ti6Al4V直接能量沉积过程中组织演变和力学性能的影响。通过化学分析、光学和电子显微镜以及机械测试来表征构建部件的特性。在能量直接沉积过程中,高浓度的N随着每一沉积层的吸收和溶解,促进了零件表面α-水垢层的形成。通过观察样品表面α-水垢的存在,证实了α-水垢的存在。α-垢在下一沉积层中部分或全部溶解。部分熔化α-水垢的形态取决于沉积的大小,因此取决于直接能量沉积过程中的温度演变。
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引用次数: 0
CORRELATION BETWEEN ELECTRICAL AND OPTICAL PROPERTIES OF DOPED SILICON NANOCRYSTALS 掺杂硅纳米晶体的电学和光学性质的相关性
IF 0.5 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-03-30 DOI: 10.17222/mit.2022.720
We propose through this work a correlation method leading to a determination of a semi-empirical relationship between optical and electrical properties in terms of refractive index and dark conductivity of doped silicon nanocrystals based on experimental data published in literature. First, an analytical model relating the conductivity and bandgap of doped silicon nanocrystals was derived. Using an empirical expression relating the refractive index to the bandgap energy, we correlated the electrical and optical parameters of N-type nanocrystalline silicon with a semi-empirical expression. The semi-empirical relationship was found to account correctly for the experimental results and yield a reasonably good agreement in an interval of the bandgap energy variation of N-type silicon nanocrystal films. The values of the fitting parameters were calculated for the N-type silicon nanocrystal films having their bandgap energy between 1. 7 eV and 2.2 eV.
通过这项工作,我们提出了一种相关方法,可以根据文献中发表的实验数据确定掺杂硅纳米晶体的折射率和暗电导率方面的光学和电性能之间的半经验关系。首先,推导了掺杂硅纳米晶体的电导率和带隙的解析模型。利用折射率与带隙能量相关的经验表达式,我们将n型纳米晶硅的电学和光学参数与半经验表达式关联起来。发现半经验关系正确地解释了实验结果,并在n型硅纳米晶体薄膜的带隙能量变化区间内得到了相当好的一致性。计算了带隙能为1的n型硅纳米晶体薄膜的拟合参数值。7 eV和2.2 eV。
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引用次数: 0
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