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Phase Prediction, Microstructure, and Microhardness of Sintered Nickel-Based Superalloy 烧结镍基超级合金的相位预测、微观结构和显微硬度
Pub Date : 2024-03-05 DOI: 10.4028/p-es8wsb
B. Babalola, Rudzani Nengwekhulu, O. Ayodele, Boitumelo Charmaine Mashabela, P. Olubambi
In this study, the phase formation, microstructure and microhardness of nickel-based superalloy fabricated using a spark plasma sintering technique were evaluated. The microstructure and microhardness of the nickel-based superalloy were explored at diverse sintering temperatures (600 °C - 1050 °C). The phase formations and volume fraction with respect to temperature were predicted by using CALPHAD-based software. The microstructure, phase constitution, and microhardness were evaluated via scanning electron microscope (SEM), X-ray diffraction (XRD), and Vickers hardness tester. The findings indicated that the spark plasma sintering technique enables the development and growth of the necking of particles, enhancing elemental bonding and alloy densification as the temperature increases. The hardness value increases at increasing temperatures, with a maximum value of 353 HV attained at a temperature of 1050 °C.
本研究评估了采用火花等离子烧结技术制造的镍基超级合金的相形成、微观结构和显微硬度。在不同的烧结温度(600 °C - 1050 °C)下,对镍基超合金的微观结构和显微硬度进行了研究。使用基于 CALPHAD 的软件预测了相的形成和随温度变化的体积分数。通过扫描电子显微镜 (SEM)、X 射线衍射 (XRD) 和维氏硬度计对微观结构、相组成和显微硬度进行了评估。研究结果表明,随着温度的升高,火花等离子烧结技术能使颗粒颈部发展壮大,增强元素结合和合金致密化。硬度值随温度升高而增加,在温度为 1050 °C 时达到最大值 353 HV。
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引用次数: 0
The Influence of Cow’s Bone Calcium Concentration on the Mechanical Characteristics of a Mg-Al Alloy 牛骨钙浓度对镁铝合金机械特性的影响
Pub Date : 2024-03-05 DOI: 10.4028/p-jjia46
T. Azeez, S. Akande, S. Afolalu, A. Adetunla, Bernard Adaramola
Magnesium aluminium of the magnesium-alloy variety have long been extensively utilized in different technical applications and are still capturing the attention of researchers because of their cost-effectiveness and lightness. Grain fractal sizes, microstructural relationships, and sphericity, as well as their relationship with service performance, were discovered for numerous frequently employed Mg-Al alloys. As a result, the influence of cow’s bone extracts calcium on the mechanical behaviours as well as microstructure of Magnesium aluminium alloy was investigated in this work. Calcium (0.5% weight) concentration, formations with uniform and non-uniform grain boundaries led to alloy hardening. 286.537MPa and 57.3 HB are respectively the highest tensile strength and hardness gotten.
长期以来,各种镁铝合金已被广泛应用于不同的技术领域,由于其成本效益高、重量轻,仍然受到研究人员的关注。研究人员发现了许多常用镁铝合金的晶粒分形尺寸、微观结构关系和球度,以及它们与使用性能的关系。因此,本文研究了牛骨提取物钙对镁铝合金机械性能和微观结构的影响。钙(0.5% 重量)浓度、均匀和不均匀晶界的形成导致合金硬化。286.537MPa 和 57.3 HB 分别获得了最高的抗拉强度和硬度。
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引用次数: 0
Enhanced Microhardness and Corrosion Performance of Additively Manufactured Inconel 718 Specimens through Nanostructuring by Severe Plastic Deformation 通过剧烈塑性变形进行纳米结构化,增强快速成型 Inconel 718 试样的显微硬度和腐蚀性能
Pub Date : 2024-03-05 DOI: 10.4028/p-zcdb79
S. M. Yusuf, Nur Hidayah Musa, N. Mazlan, Nong Gao
Severe plastic deformation (SPD) processes, particularly high-pressure torsion (HPT) have been increasingly applied to metallic specimens fabricated by laser powder bed fusion (L-PBF) additive manufacturing (AM) for enhancing their mechanical and functional properties through nanoscale grain refinement (≤ 100 nm). In this study. L-PBF AM-fabricated Inconel 718 (IN 718) specimens are initially subjected to 10 HPT revolutions to produce nanosized grains. Subsequently, microstructural characterisation, as well as hardness and electrochemical tests are conducted to evaluate the evolution of microstructures, hardness, and corrosion performance of the as-received and HPT-processed specimens by using various microscopy, Vickers microhardness (HV) measurements, and corrosion performance, respectively. The results reveal an average grain size of ~ 46 nm, dense dislocation networks, and nanotwins after 10 HPT processing, which contribute to the two-fold hardness increase compared to the as-received condition. Such microstructures also contributed to the overall improved corrosion performance after 10 HPT processing, as quantified by the 83% and 73% reduction in corrosion rate and pitting potential, respectively.
严酷塑性变形(SPD)工艺,尤其是高压扭转(HPT)工艺,已越来越多地应用于激光粉末床熔融(L-PBF)快速成型制造(AM)工艺制作的金属试样,通过纳米级(≤ 100 nm)晶粒细化提高其机械和功能特性。在这项研究中L-PBF AM 制造的 Inconel 718 (IN 718) 试样最初要经过 10 次 HPT 旋转,以产生纳米级晶粒。随后,通过各种显微镜、维氏显微硬度(HV)测量和腐蚀性能测试,分别对原样接收试样和 HPT 加工试样的微结构表征、硬度和腐蚀性能的演变进行了评估。结果表明,经过 10 次 HPT 处理后,试样的平均晶粒大小约为 46 nm,并出现了密集的位错网络和纳米细丝,与原样相比,硬度提高了两倍。10 HPT 处理后,这种微结构还有助于全面提高腐蚀性能,腐蚀速率和点蚀电位分别降低了 83% 和 73%。
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引用次数: 0
Effect of Roll Diameter on Temperature of Aluminum Alloy Strip during Casting Using a Vertical Type High Speed Twin Roll Caster 使用立式高速双辊连铸机进行铸造时,轧辊直径对铝合金带温度的影响
Pub Date : 2024-03-05 DOI: 10.4028/p-jqcc2k
T. Haga, Toshiaki Okamoto, H. Watari, Shinichi Nishida
The temperature of an aluminum alloy (Al-6%Si) strip cast using a vertical-type high-speed twin-roll caster was measured by inserting a K-type thermocouple into the strip. The effects of the roll diameter on supercooling, cooling rate, and temperature at the roll bite were investigated. It was found that the roll diameter affects the cooling condition of the strip. The thickness of the thermocouple was 0.1 mm and the sampling rate was 100 Hz. Copper rolls with diameters of 300 and 600 mm, respectively, were used. The roll width was 100 mm and the roll speed was 30 m/min. The roll load was 5 or 20 kN.
通过在铝带中插入 K 型热电偶,测量了使用立式高速双辊连铸机铸造的铝合金(Al-6%Si)带材的温度。研究了轧辊直径对过冷度、冷却速率和轧辊咬合处温度的影响。结果发现,轧辊直径会影响带钢的冷却状况。热电偶的厚度为 0.1 毫米,采样率为 100 赫兹。使用的铜轧辊直径分别为 300 毫米和 600 毫米。轧辊宽度为 100 毫米,轧辊速度为 30 米/分钟。轧辊载荷为 5 或 20 千牛。
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引用次数: 0
High Efficiency Milling of Inconel 625 Alloy (Effect of Cutting Condition on Tool Life) 高效铣削铬镍铁合金 625(切削条件对刀具寿命的影响)
Pub Date : 2024-03-05 DOI: 10.4028/p-7bxhyc
Kazumasa Kawasaki, Ryuma Hasegawa
Inconel 625 alloy consisting of Ni and Cr and others has advantageous properties such as heat resistance and corrosion resistance, which make it a suitable material for application in aerospace, energy, and marine industries. However, it is also a difficult-to-machine material because of factors such as work hardening, low thermal conductivity, and high tool affinity. Therefore, the problems of the tool wear, chipping, and adhesion often occur in milling of Inconel 625 alloy using end mills. In this study, the milling of Inconel 625 was conducted using coated cemented carbide end mills, and the cutting conditions with the high efficiency were investigated under three rotational speeds and four feed rates. The results showed that increasing the feed rate increased the surface roughness, but did not increase the tool life. In addition, the results also showed that increasing the rotational speed did not increase the tool life, but reduced the surface roughness. As a result, the effects of the rotational speeds and feed rates on the tool life were clarified.
由镍、铬和其他成分组成的铬镍铁合金具有耐热性和耐腐蚀性等优点,因此是一种适合应用于航空航天、能源和海洋工业的材料。然而,由于加工硬化、低导热性和高工具亲和性等因素,它也是一种难以加工的材料。因此,在使用立铣刀铣削 Inconel 625 合金时,经常会出现刀具磨损、崩边和附着等问题。本研究使用涂层硬质合金立铣刀对 Inconel 625 进行了铣削,并研究了三种转速和四种进给率下的高效切削条件。结果表明,提高进给率可增加表面粗糙度,但不会延长刀具寿命。此外,结果还显示,提高转速并不会延长刀具寿命,反而会降低表面粗糙度。因此,转速和进给量对刀具寿命的影响得到了澄清。
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引用次数: 0
Use of Domestic Waste Polyethylene as a Bitumen Modifier in Bituminous Pavement Applications 在沥青路面应用中使用生活垃圾聚乙烯作为沥青改性剂
Pub Date : 2024-03-05 DOI: 10.4028/p-lc2bt4
Mitali Saharia, Kh.Lakshman Singh
The present study evaluated the use of domestic waste polyethylene (PE) in the applications of bituminous pavement. This study investigates the performance of the mixes using different waste PE percentages, i.e., 1%, 2%, 3%, 4% and 5%. It is observed that the softening point and elastic recovery value increase with PE content increases. The penetration index (PI) and temperature susceptibility of binders were evaluated. Adding PE to bitumen shows an improvement in the temperature susceptibility of the modified binders. The Marshall Stability value of bitumen containing 3% PE is higher at 69.65% than virgin binder stability. When 3% PE modified bitumen to the mixes, its indirect tensile strength (ITS) is 70.44 % higher than the conventional mix. The tensile strength ratio (TSR) value improved from 62% (unmodified binder) to 91.18% (modified binder) at 3% PE content, which is 47% higher than the conventional mixture. It indicates that the moisture susceptibility of mixes using PE is higher than conventional mix. Additionally, the mix deformation resistance with 3% PE was found to be 68.75% higher than the mix made with the unmodified binder. The study found that the bituminous mixes using PE have shown higher effectiveness in the properties such as stability, indirect tensile strength, rutting resistance, etc. of the mixes. It indicates that bituminous mixes with modified binders with PE provide higher resistance to permanent deformation.
本研究评估了家用废聚乙烯(PE)在沥青路面中的应用。本研究调查了使用不同废聚乙烯比例(即 1%、2%、3%、4% 和 5%)的混合料的性能。研究发现,随着 PE 含量的增加,软化点和弹性恢复值也随之增加。对粘合剂的渗透指数(PI)和温度敏感性进行了评估。在沥青中添加聚乙烯可改善改性粘合剂的温度敏感性。含 3% PE 的沥青的马歇尔稳定性值为 69.65%,高于原始粘结剂的稳定性。在混合料中添加 3% PE 改性沥青后,其间接抗拉强度(ITS)比传统混合料高 70.44%。PE 含量为 3% 时,拉伸强度比(TSR)值从 62%(未改性粘结剂)提高到 91.18%(改性粘结剂),比传统混合料高 47%。这表明使用聚乙烯的混合料的湿敏性高于传统混合料。此外,研究还发现,使用 3% PE 的混合料的抗变形能力比使用未改性粘结剂的混合料高 68.75%。研究发现,使用聚乙烯的沥青混合料在稳定性、间接抗拉强度、抗车辙等性能方面表现出更高的功效。这表明,使用聚乙烯改性粘结剂的沥青混合料具有更强的抗永久变形能力。
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引用次数: 0
Metalworking Technologies and Building Materials 金属加工技术和建筑材料
Pub Date : 2024-03-05 DOI: 10.4028/b-9mvw2a
Steven Y. Liang, H. Watari, A. Abioye
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引用次数: 0
Processing Maps and Optimized Plastic Behavior Model of TC4 Titanium Alloy Diffusion Bonded Joint at α+β Region Temperatures TC4 钛合金扩散粘接接头在 α+β 区域温度下的加工图和优化塑性行为模型
Pub Date : 2024-03-05 DOI: 10.4028/p-uvb9dt
Can Li, Yong Li, Xiao Xing Li, Dexin Zhang, Imran Sardar Muhammad, Yue Liu
The hot processing maps and optimized Arrhenius constitutive model of the TC4 diffusion bonded joint were investigated based on high temperature tensile tests in the temperature range of 1024–1174 K and strain rate range of 0.0001–0.1 s–1. The optimal hot processing parameter in the tensile deformation mode was 0.0001–0.001 s–1/1124 K and 0.0001–0.1 s–1/1174 K, respectively, when the true strain was 0.2. A modified strain compensated Arrhenius-type constitutive model of the joint by combining the evolutionary algorithm and generalized reduced gradient was established. The values of correlation coefficient and average absolute relative error were 0.989 and 7.29%, respectively, indicating the good prediction capabilities.
基于温度范围为 1024-1174 K 和应变速率范围为 0.0001-0.1 s-1 的高温拉伸试验,研究了 TC4 扩散粘接接头的热加工图和优化的 Arrhenius 构成模型。当真实应变为 0.2 时,拉伸变形模式下的最佳热加工参数分别为 0.0001-0.001 s-1/1124 K 和 0.0001-0.1 s-1/1174 K。结合进化算法和广义梯度降低法,建立了关节的修正应变补偿阿伦尼乌斯型构成模型。相关系数和平均绝对相对误差值分别为 0.989 和 7.29%,显示了良好的预测能力。
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引用次数: 0
Reduction of Surface Cracking for Al-4.6%Mg Strips Cast Surface Using an Unequal-Diameter Twin-Roll Caster by Back-Dam Plate with Lip 使用带唇背坝板的不等径双辊连铸机减少 4.6%Mg 铝带铸造表面裂纹
Pub Date : 2024-03-05 DOI: 10.4028/p-0gcjos
T. Haga, Kazuki Yamazaki, H. Watari, Shinichi Nishida
Cracks occur on the surface of Al-Mg strips cast using a high-speed twin-roll caster. Surface cracking of the as-cast strip decreases with decreasing roll load. However, the difficulty of roll casting increases as the roll load is decreased because the strip becomes brittle and is easily broken because the strip is not completely solidified. In the present study, an unequal-diameter twin-roll caster, which is capable of high-speed casting, was used with a lip attached to a back-dam plate in an attempt to decrease surface cracking without deceasing the roll load. The thickness of the solidified layer was found to decrease as the length of the solidified region decreased. The thickness of the solidified layer at the center of the width direction of a strip on the lower roll decreased by shortening the solidification length by a lip attached to a back dam-plate. The solidified layer at the edges was thicker than that inside the cast strip. The thickness of semisolid metal inside the cast strip increased more than that at the edges of the roll bite. The roll load at the width of the lip decreased. The effect of the lip length on surface cracks was investigated.
使用高速双辊连铸机浇铸的铝镁合金带材表面出现裂纹。随着轧辊载荷的减少,铸坯表面裂纹也会减少。然而,随着轧辊载荷的降低,轧辊浇铸的难度也会增加,因为带材会变脆,而且由于带材没有完全凝固,很容易断裂。在本研究中,使用了能进行高速铸造的不等直径双辊连铸机,并在背坝板上安装了唇板,试图在不降低轧辊载荷的情况下减少表面开裂。凝固层的厚度随着凝固区域长度的减少而减小。下轧辊带材宽度方向中心的凝固层厚度,通过连接到背坝板上的唇边缩短凝固长度而减小。边缘的凝固层比铸带内部的凝固层厚。铸带内部半固态金属厚度的增加幅度大于轧辊咬合边缘。唇缘宽度处的轧制负荷降低。研究了边缘长度对表面裂纹的影响。
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引用次数: 0
Mechanical and Microstructural Behavior of Sintered NiAl-Based High Entropy Alloy 烧结镍铝基高熵合金的力学和微结构行为
Pub Date : 2024-03-05 DOI: 10.4028/p-4mp8t4
E. Olorundaisi, B. Babalola, M. L. Teffo, P. Olubambi
A high entropy Ni-Al-Ti-Mn-Co-Fe-Cr alloy (HEA) system was fabricated using spark plasma sintering (SPS). The alloys at different elemental compositions were developed at a sintering temperature of 850 °C, a heating rate of 90 °C/min, a pressure of 50 MPa, and a dwelling time of 5 min. The sintered alloys' mechanical characteristics, microstructure, phase evolution, and density were assessed. The evolved microstructure of the sintered HEAs shows a homogenous dispersion of the alloying metals. The sintered microstructures showed a mixture of simple and complex phases. The phase refinement shows that the sintered HEAs exhibited a lower and the least grain size of 2.28 µm compared to the Ni50Al50 alloy having 8.26 µm. Likewise, a higher micro-strain value of 1.25E-1 was attained by the non-equal atomic HEA, while the unalloyed has 1.87E-3. The microhardness value of the sintered alloys varied from 103.5 HV to 139.2 HV, while their measured density varied from 5.23 g/cm3 to 6.44 g/cm3.
利用火花等离子烧结(SPS)技术制造了高熵镍-铝-钛-锰-氯-铁-铬合金(HEA)体系。在烧结温度为 850 ℃、加热速度为 90 ℃/分钟、压力为 50 兆帕、停留时间为 5 分钟的条件下,制备了不同元素组成的合金。对烧结合金的机械特性、微观结构、相变和密度进行了评估。烧结 HEA 的微观结构演变显示出合金金属的均匀分散。烧结微结构显示出简单相和复杂相的混合。相细化显示,烧结 HEA 的晶粒尺寸较小,仅为 2.28 微米,而 Ni50Al50 合金的晶粒尺寸为 8.26 微米。同样,非等原子 HEA 的微应变值较高,为 1.25E-1,而非合金的微应变值为 1.87E-3。烧结合金的显微硬度值从 103.5 HV 到 139.2 HV 不等,而测量密度则从 5.23 g/cm3 到 6.44 g/cm3 不等。
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引用次数: 0
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