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Hydration, Microstructure, and Properties of Fly Ash–Based Geopolymer: A Review 粉煤灰基地聚合物的水化、微观结构和性能研究进展
4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-08-01 DOI: 10.2478/msp-2023-0006
Mohammad Khawaji
Abstract Geopolymers have gained attention as a potential eco-friendly alternative to Portland cement, primarily due to their reduced carbon dioxide emissions and the opportunity to repurpose industrial waste materials. Fly ash (FA), a byproduct of coal combustion, has been favored as a raw material for geopolymer concrete owing to its widespread availability and high concentrations of alumina and silica. The development and application of fly ash–based geopolymer concrete can contribute significantly to production of sustainable construction materials. An in-depth analysis of fly ash–based geopolymer concrete has been conducted to explore its potential as a substitute for traditional concrete. This review encompasses the underlying reaction mechanism, strength, long-term durability, and microstructural characteristics of geopolymer concrete. The present review paper shows that adding the optimal quantity of fly ash improves the performance of fly ash–based geopolymer when exposed to extreme durability conditions, as well as improving strength properties. The microstructural analysis shows that when fly ash is added, the microstructure of the concrete matrix would be dense and packed. However, challenges remain in adopting fly ash–based geopolymer concrete for large-scale construction projects, as the existing literature presents inconsistencies in the reported strength, durability, and test results. Further research is necessary to consolidate knowledge on the behavior and mechanism of fly ash–based geopolymer concrete and to ultimately provide comprehensive data to support its widespread implementation in the construction industry.
地聚合物作为波特兰水泥的潜在环保替代品而受到关注,主要是因为它们减少了二氧化碳排放,并有机会重新利用工业废料。粉煤灰(FA)是煤燃烧的副产品,由于其广泛的可用性和高浓度的氧化铝和二氧化硅而被青睐作为地聚合物混凝土的原料。粉煤灰基地聚合物混凝土的开发和应用对可持续建筑材料的生产具有重要意义。对粉煤灰基地聚合物混凝土进行了深入分析,以探索其作为传统混凝土替代品的潜力。本文综述了地聚合物混凝土的潜在反应机制、强度、长期耐久性和微观结构特征。研究表明,掺加适量的粉煤灰可以改善粉煤灰基地聚合物在极端耐久条件下的性能,并提高其强度性能。细观结构分析表明,掺加粉煤灰后,混凝土基体细观结构致密、堆积;然而,在大规模建设项目中采用粉煤灰基地聚合物混凝土仍然存在挑战,因为现有文献在报道的强度、耐久性和测试结果中存在不一致。进一步的研究是必要的,以巩固对粉煤灰基地聚合物混凝土的行为和机理的认识,并最终提供全面的数据,以支持其在建筑行业的广泛应用。
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引用次数: 0
Simulation of the influence of cutting speed and feed rate on tool life in hard turning of AISI 4140 steel AISI 4140钢硬车削时切削速度和进给速率对刀具寿命影响的模拟
4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-08-01 DOI: 10.2478/msp-2023-0021
Phacharadit Paengchit, Charnnarong Saikaew
Abstract Tool life performances of Al 2 O 3 +TiC and TiN+AlCrN tool inserts were investigated experimentally under different cutting conditions in turning AISI 4140 steel. The tool life model is defined in accordance with a maximum surface roughness of 0.8 μm for the tool life criterion. The relationships between machining factors (i.e., cutting speed and feed rate) and tool life were obtained by Taylor’s formular. The sensitivity of cutting speed and feed rate to tool life was evaluated by Monte Carlo simulation. The results showed that turning with high cutting speeds and feed rates decreased the tool life of both inserts. At different cutting speeds and feed rates, Al 2 O 3 +TiC exhibited better tool life performance than TiN+AlCrN. In addition, the simulation results indicated the average tool life of Al 2 O 3 +TiC was approximately 40% greater than that of TiN+AlCrN by varying cutting speeds below and above the cutting speed of 220 m/min while keeping the feed rate constant at 0.06 mm/rev. Similarly, when keeping the cutting speed constant at 220 m/min, the average tool life of Al 2 O 3 +TiC was approximately 45% greater than that of TiN+AlCrN by varying feed rates below and above the feed rate of 0.06 mm/rev. Variations of tool life values by varying cutting speeds were more sensitive than those by varying feed rates for both tool inserts.
研究了不同切削条件下Al 2o3 +TiC和TiN+AlCrN刀具在车削AISI 4140钢时的寿命性能。刀具寿命模型以最大表面粗糙度为0.8 μm作为刀具寿命标准。利用泰勒公式得到了切削速度和进给速度与刀具寿命之间的关系。通过蒙特卡罗仿真,评价了切削速度和进给速度对刀具寿命的敏感性。结果表明,高切削速度和进给速度的车削会降低两种刀具的寿命。在不同的切削速度和进给速率下,Al 2o3 +TiC的刀具寿命优于TiN+AlCrN。此外,仿真结果表明,当进给速度保持在0.06 mm/rev时,在220 m/min以下和高于220 m/min的切削速度下,Al 2o3 +TiC的平均刀具寿命比TiN+AlCrN的平均刀具寿命高出约40%。同样,当切削速度保持在220 m/min时,当进给量低于和高于0.06 mm/rev时,Al 2o3 +TiC的平均刀具寿命比TiN+AlCrN的平均刀具寿命高出约45%。不同切削速度对刀具寿命值的影响比不同进给速度对刀具寿命值的影响更敏感。
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引用次数: 0
Effect of carbon fiber surface treatment with HNO3 and KOH on the interfacial bonding of PMMA resin composite HNO3和KOH对碳纤维表面处理对PMMA树脂复合材料界面结合的影响
4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-08-01 DOI: 10.2478/msp-2023-0022
Li Jian
Abstract This work studied the surface, interface state and physicochemical properties of HNO3-treated and KOH-treated carbon fiber. Poly(methyl methacrylate) (PMMA) composites were prepared by the autoclave molding process using surface-treated carbon fiber as reinforcements. The physical and chemical states of the carbon fiber surfaces and the micro-interface properties and interlaminar shear properties of the composites were studied. The results show that the surface of the HNO3-treated carbon fiber has more groove structure and higher surface roughness and thus forms a better physical bond with the resin matrix. Although the oxygen-containing functional groups of the two carbon fibers are equivalent, the surface oxygen of the HNO3-treated carbon fiber is relatively high, which is beneficial to form a better chemical bond with the matrix resin, and the interfacial shear strength is about 14% higher than that of the KOH-treated carbon fiber composite.
摘要本文研究了hno3和koh处理碳纤维的表面、界面状态和理化性质。以表面处理过的碳纤维为增强材料,采用高压模压法制备了聚甲基丙烯酸甲酯(PMMA)复合材料。研究了碳纤维表面的物理化学状态以及复合材料的微界面性能和层间剪切性能。结果表明:hno3处理后的碳纤维表面具有更多的凹槽结构和更高的表面粗糙度,从而与树脂基体形成更好的物理结合。两种碳纤维的含氧官能团虽然相等,但hno3处理后的碳纤维表面氧相对较高,有利于与基体树脂形成更好的化学键,界面剪切强度比koh处理后的碳纤维复合材料高14%左右。
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引用次数: 0
Study of the possibility of using sulfur asphalt and sulfur concrete in road construction 硫磺沥青和硫磺混凝土在道路建设中应用的可能性研究
4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-08-01 DOI: 10.2478/msp-2023-0016
Andrii Bieliatynskyi, Shilin Yang, Kateryna Krayushkina, Meiyu Shao, Mingyang Ta
Abstract The introduction of new effective road construction materials for pavements and foundations of highways is an urgent task, including the development and application of resource-saving technologies aimed at the use of low-demand, large-tonnage mineral materials, semi-finished products, industrial waste, and their by-products. Research on this topic has shown that sulfur and sulfur-containing waste, as well as modified technical sulfur when used as a binder, should be widely used in sulfur structural and road concrete in liquid, granular, or lumpy form. Ferrous cakes from the Pobug Nickel Plant or “tailings” of sulfur ore flotation can be used as fillers for sulfur binder. Having a high specific surface, they will have a positive effect on the structure formation of sulfur during the crystallization of the melt in the direction of strengthening the structure. Their high acid resistance should significantly increase the corrosion resistance of sulfur concretes. Granular slag from a metallurgical plant can be used as a fine aggregate. Overburden rocks in the form of gabbro-dolerites, dolerites, and basalts can be used as acid-resistant large aggregates. To reduce the fragility of the sulfur binder, plasticizing additives such as naphthalene, chlorinated paraffin, and bitumen can be introduced. The results obtained in this study confirm a decrease in the cost in the production of asphalt and cement concrete and the possibility of expanding the range of building materials with new road-building mixtures. Also, the test results showed that when temperature was decreased, the strength characteristics of sulfur concrete in the temperature range 0°C to −60°C increased by 7%. Low water absorption of sulfur concrete (0.1%–0.3%) versus cement concrete (2%–4%), which positively affected the strength and operational characteristics, was revealed.
摘要:为公路路面和基础引入新型有效的筑路材料是一项紧迫的任务,包括针对低需求、大吨位的矿物材料、半成品、工业废料及其副产品的利用,开发和应用资源节约型技术。本课题的研究表明,硫和含硫废弃物以及改性技术硫作为粘结剂,应广泛应用于液态、粒状或块状的含硫结构和道路混凝土中。Pobug镍厂的铁饼或硫矿浮选的“尾矿”可作为硫粘结剂的填料。由于具有较高的比表面积,在熔体结晶过程中,它们将在强化结构的方向上对硫的结构形成产生积极的影响。它们的高耐酸性应显著提高含硫混凝土的耐腐蚀性。冶金厂的粒状矿渣可用作细骨料。上覆岩以辉长白云岩、白云岩和玄武岩的形式可用作耐酸大集合体。为了减少硫粘合剂的脆弱性,可以引入萘、氯化石蜡和沥青等增塑剂。本研究的结果证实了沥青和水泥混凝土生产成本的降低,以及用新的筑路混合料扩大建筑材料范围的可能性。试验结果表明,当温度降低时,含硫混凝土在0℃~−60℃范围内的强度特性提高7%。硫混凝土的吸水率(0.1% ~ 0.3%)比水泥混凝土(2% ~ 4%)低,对强度和使用特性有积极影响。
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引用次数: 0
Investigation of the mechanical, corrosion, and tribological characteristics of AZ61 Mg with boron carbide nano particles via the stir casting route 用搅拌铸造法研究碳化硼纳米颗粒AZ61 Mg的力学、腐蚀和摩擦学特性
4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-08-01 DOI: 10.2478/msp-2023-0019
S. Sakthi, S. Mahendran, M. Meignanamoorthy, V. Mohanavel
Abstract Magnesium composites are innovative, compact, and distinctive materials. Because of their low density, magnesium composites are suitable for applications in the automobile, aviation, semiconductor, and pharmaceutical sectors. To enhance the mechanical wear and corrosion behavior of theAZ61 Mg alloy, different weight percentages of nano-B4C reinforcements (2.5, 5, 7.5, and 10wt%) were strengthened with magnesium matrix. Fabrication of magnesium composites was achieved through the stir casting method. The as-cast specimens were subjected to microstructural analysis, which showed that the B4C nanoparticles were dispersed uniformly, well bonded to the matrix, and had a minimal level of porosity. This shows that the inclusion of B 4 C nanoparticles has aninsignificanteffect on the microstructure of the as-cast material. The material’s tensile strength, compressive strength, hardness, corrosion resistance, and wear resistance were all greatly increased by the Mg17Al12 phase’s fracture and dispersion. Scanning electron microscopy was utilized to inspect the surfaces of AZ61/B 4 C nanocomposites and witnessed the uniform dispersal of reinforcement within the matrix.The maximum value for mechanical properties was obtained for AZ61/7.5wt%B 4 C nanocomposite and the lowest value was found to be the corrosion test. These results show that the AZ61/7.5wt%B 4 C nanocomposite is a superior material for aerospace and automotive engineering components where high compressive strength, corrosion resistance, and wear resistance are required.
镁复合材料是一种创新、紧凑、独特的材料。由于其低密度,镁复合材料适用于汽车、航空、半导体和制药等领域。为了提高az61镁合金的机械磨损和腐蚀性能,采用不同重量百分比的纳米b4c增强剂(2.5、5、7.5和10wt%)进行镁基体强化。采用搅拌铸造法制备了镁复合材料。对铸态试样进行了显微组织分析,结果表明,B4C纳米颗粒分散均匀,与基体结合良好,孔隙率极低。这表明,b4c纳米颗粒的加入对铸态材料的微观组织影响不显著。Mg17Al12相的断裂和分散使材料的抗拉强度、抗压强度、硬度、耐蚀性和耐磨性都得到了很大的提高。利用扫描电镜对AZ61/ b4c纳米复合材料表面进行了观察,发现增强层在基体内分布均匀。AZ61/7.5wt% b4c纳米复合材料力学性能最高,腐蚀性能最低。这些结果表明,AZ61/7.5wt% b4c纳米复合材料是航空航天和汽车工程部件的优越材料,需要高抗压强度,耐腐蚀性和耐磨性。
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引用次数: 0
Performance studies on hybrid nano-metal matrix composites for wear and surface quality 杂化纳米金属基复合材料的磨损性能和表面质量研究
4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-08-01 DOI: 10.2478/msp-2023-0020
P.R. Kannan, R Thanigaivelan, R Thiraviam, K Pradeep Kumar
Abstract Aluminium-based hybrid nano-metal matrix composites are right materials, finding application in the aerospace and automotive industry. The present research focused on the effects of sliding load, sliding velocity, and temperature on wear behaviour of a novel hybrid metal matrix nano-composite .Stir-squeeze casting setup is used to produce the composites. The base metal is scrap aluminium alloy wheel (SAAW) reinforced with 1, 2, wt.% and 5.5, 7 wt.% of micro-sized alumina (Al 2 O 3 ) m and nano-sized alumina (Al 2 O 3 ) n particle respectively. An orthogonal array L 9 (OA) has been used for designing the experiments. Technique for Order Preference by Similarity to Ideal Solution (TOPSIS) is applied to find the optimal condition for Coefficient of Friction(COF),wear, surface roughness. Analysis of Variance (ANOVA) results show that the reinforcement contributes 19.40% and most influencing factor is sliding load with 62.33%. The samples tested were examined and analyzed using a Field Emission Scanning Electron Microscope (FESEM) and an energy-dispersive X-ray spectrometry (EDX). Additionally, a profilometer was used to measure the surface roughness of the worn-out specimen.
摘要铝基杂化纳米金属基复合材料在航空航天和汽车工业中有着广泛的应用前景。本文主要研究了滑动载荷、滑动速度和滑动温度对复合材料磨损性能的影响。母材为废铝合金轮毂(SAAW),分别添加1.2.2 wt.%和5.5.7 wt.%的微晶氧化铝(al2o3) m和纳米级氧化铝(al2o3) n颗粒。实验采用正交阵列l9 (OA)设计。采用TOPSIS (Order Preference by Similarity to Ideal Solution)方法求解摩擦系数、磨损、表面粗糙度的最优条件。方差分析(ANOVA)结果表明,钢筋对结构的影响为19.40%,其中滑动荷载对结构的影响最大,为62.33%。测试样品使用场发射扫描电子显微镜(FESEM)和能量色散x射线光谱(EDX)进行检查和分析。此外,轮廓仪被用来测量磨损试样的表面粗糙度。
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引用次数: 0
The structure and properties of laser-cladded Inconel 625/TiC composite coatings 激光熔覆Inconel 625/TiC复合涂层的组织与性能
IF 1.1 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-04-10 DOI: 10.2478/msp-2022-0026
Aleksandra Lont, Tomasz Poloczek, Jacek Górka
The article presents the research in the field of production of metal–matrix composite coatings using laser cladding technology. The general purpose of producing composite coatings is the improvement of wear resistance of the material surface. In this research, Inconel 625 was used as a matrix material. Nickel-based superalloys are used in several industries for unique applications because they possess a number of beneficial properties including high tensile and fatigue strengths and resistance to high-temperature corrosion in aggressive environments. However, for some applications, this alloy shows insufficient wear resistance of the surface; therefore, for the tests, Inconel 625-based composite coatings were produced with the addition of 10 vol.%, 20 vol.%, and 40 vol.% of titanium carbide (TiC) particles as reinforcement. In general, the addition of TiC particles had a positive effect on the erosion resistance of the surface. The aim of the current research was to test the influence of TiC particle reinforcement of Inconel 625 laser-cladded coatings on corrosion resistance of the surface. For the tests, the laser-cladded composite coatings with uniform phase distribution were produced. The proceeded tests included penetrant tests, macrostructure and microstructure analysis, X-ray diffraction (XRD), and microhardness and corrosion resistance tests. The results showed that using laser cladding, TiC-reinforced Inconel 625 uniform composite coatings may be produced. The addition of TiC particles caused microstructure changes in the Inconel 625 matrix and an increase in hardness. The addition of TiC particles had a negative influence on Inconel 625 corrosion resistance, but with the increased composite coating homogeneity, the corrosion resistance improved.
介绍了激光熔覆技术在金属基复合材料涂层生产领域的研究进展。生产复合涂层的一般目的是提高材料表面的耐磨性。本研究采用铬镍铁合金625作为基体材料。镍基高温合金在许多行业中都有独特的应用,因为它们具有许多有益的性能,包括高拉伸强度和疲劳强度,以及在腐蚀性环境中耐高温腐蚀。然而,在某些应用中,这种合金的表面耐磨性不足;因此,在试验中,制备了以Inconel 625为基础的复合涂层,并添加了10%、20%和40%的碳化钛(TiC)颗粒作为增强。总的来说,TiC颗粒的加入对表面的抗侵蚀性能有积极的影响。本研究的目的是测试TiC颗粒增强对Inconel 625激光熔覆层表面耐腐蚀性的影响。为了进行试验,制备了相分布均匀的激光熔覆复合涂层。接下来的测试包括渗透测试、宏观组织和微观组织分析、x射线衍射(XRD)、显微硬度和耐腐蚀性测试。结果表明,采用激光熔覆可以制备tic增强Inconel 625均匀复合镀层。TiC颗粒的加入使Inconel 625基体组织发生变化,硬度提高。TiC颗粒的加入对Inconel 625的耐蚀性有负面影响,但随着复合镀层均匀性的提高,耐蚀性有所提高。
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引用次数: 0
Regulation of N-type In2O3 Content on the Conductivity Type of Co3O4 Based Acetone Sensor n型In2O3含量对Co3O4基丙酮传感器电导率的调节
4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-03-01 DOI: 10.2478/msp-2023-0014
Lijuan Fu, Shuxing Fan, Zhao Wang, Wei Tang
Abstract A double-jet electrospinning method was adopted to fabricate In 2 O 3 /Co 3 O 4 nanofibers (NFs). The sensitivity of In 2 O 3 /Co 3 O 4 NFs and In 2 O 3 NFs were compared and analyzed, and the morphology, structure, chemical composition, and gas-sensing properties of the samples were comprehensively characterized. The results show that the introduction of Co 3 O 4 can improve the response of In 2 O 3 /Co 3 O 4 to acetone, to 29.52 (In 2 O 3 /Co 3 O 4 ) and 12.34 (In 2 O 3 ) to 200 ppm acetone at 2000°C, respectively. In addition, the doping of Co 3 O 4 was found to reduce the optimum working temperature of pure In 2 O 3 from 275°C to 200°C. The composite of Co 3 O 4 and In 2 O 3 not only enhances the sensing performance, but also leads to a conversion of p-n conductivity type. The phenomenon of the p-n transition is relevant to operating temperature and proportion of In 2 O 3 and Co 3 O 4 . While the enhanced acetone sensing properties of In 2 O 3 /Co 3 O 4 NFs may be attributed to the p-n heterojunction between n-type In 2 O 3 and p-type Co 3 O 4 crystalline grains, which promotes the electron migration. The synergistic effects between In 2 O 3 and Co 3 O 4 and the large specific surface area of NFs additionally contribute to the improvements of acetone sensing performance.
摘要:采用双射流静电纺丝法制备了In 2o3 /Co 2o3纳米纤维。比较分析了In 2o3 /Co 3o4nfs和In 2o3nfs的灵敏度,并对样品的形貌、结构、化学成分和气敏性能进行了全面表征。结果表明:在2000℃条件下,引入co3o4可以提高In 2o3 / co3o4对丙酮的响应,分别达到29.52 (In 2o3 / co3o4)和12.34 (In 2o3)对200ppm丙酮的响应。此外,发现co2o3的掺杂使纯in2o3的最佳工作温度从275℃降低到200℃。co3o4和in2o3的复合不仅提高了传感性能,而且导致了p-n电导率型的转换。p-n转变现象与工作温度、氧化铟和氧化钴的比例有关。而In 2o3 /Co 3 O 4 NFs的丙酮传感性能增强可能是由于n型In 2 O 3和p型Co 3 O 4晶粒之间的p-n异质结促进了电子的迁移。此外,氮氧化合物与钴氧化合物之间的协同效应以及NFs的大比表面积也有助于提高其丙酮传感性能。
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引用次数: 0
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