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Microstructural, antifungal and photocatalytic activity of NiO–ZnO nanocomposite NiO-ZnO纳米复合材料的微结构、抗真菌和光催化活性
IF 1.1 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-05-31 DOI: 10.2478/msp-2024-0006
Yixuan Wang, G. Balakrishnan
In this work, NiO–ZnOnanocomposite (NC)was prepared through a facile, low-temperature,sol–gel route. Zinc acetate dihydrate, nickel chloride hexahydrate, cetyltrimethyl ammonium bromide (CTAB), and citric acid were used in the synthesis of the material. Then, the sample was kept in the muffle furnace at a temperature of 600°C for 2 h. X-ray diffraction (XRD), Fourier transform infrared (FTIR) spectroscopy, field emission scanning electron microscopy (FESEM), UV–Visible spectroscopy, and photocatalytic and antifungal investigations were used to characterize the synthesized nanocrystallites. The XRD data showedthe polycrystalline hexagonal ZnO nanoparticles and cubic NiO crystallites. FTIR studies confirmed the presence of Zn-O and Ni-O bonds in the sample. The FESEM analysis showed the morphology of nanocrystallitescharacterized by their homogeneous shape and size. The absorbance curves from the UV–Visible spectroscopy investigation revealed the bandgap of 3.17 eV. The research findings demonstrate that the NiO–ZnO NC possesses the significant level of selected microbial pathogens. Industrial dyesmake water unhealthy for drinking. Among these dyes, methylene blue (MB) is toxic, carcinogenic, and non-biodegradable, and causes a severe threat to human health and environmental safety. Hence, it is necessary to develop efficient and environmentally friendly technology to remove MB from wastewater. The ZnO–NiO NC degraded the MB dye pollutant under visible irradiation (125 W), according to photocatalytic tests. After 120 min of exposure, the photocatalytic investigations demonstrated 75% degradation efficiency.
本研究通过一种简便的低温溶胶-凝胶路线制备了镍锌锰复合材料(NC)。合成过程中使用了二水醋酸锌、六水氯化镍、十六烷基三甲基溴化铵(CTAB)和柠檬酸。利用 X 射线衍射(XRD)、傅立叶变换红外光谱(FTIR)、场发射扫描电子显微镜(FESEM)、紫外-可见光谱、光催化和抗真菌研究对合成的纳米晶体进行了表征。XRD 数据显示了多晶六方氧化锌纳米颗粒和立方氧化镍晶体。傅立叶变换红外光谱研究证实了样品中存在 Zn-O 和 Ni-O 键。FESEM 分析表明了纳米晶体的形态,其形状和大小都很均匀。紫外-可见光谱研究的吸光曲线显示带隙为 3.17 eV。研究结果表明,NiO-ZnO NC 对所选微生物病原体具有显著的抑制作用。工业染料会使饮用水变得不健康。在这些染料中,亚甲基蓝(MB)具有毒性、致癌性和不可生物降解性,对人类健康和环境安全造成严重威胁。因此,有必要开发高效、环保的技术来去除废水中的甲基溴。根据光催化测试,ZnO-NiO NC 在可见光(125 W)照射下可降解甲基溴染料污染物。照射 120 分钟后,光催化研究表明降解效率为 75%。
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引用次数: 0
Evaluation of cracking risk of 80MnSi8-6 nanobainitic steel during hot forging in the range of lower temperature limits 热锻过程中 80MnSi8-6 纳米贝氏体钢在下限温度范围内的开裂风险评估
IF 1.1 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-05-29 DOI: 10.2478/msp-2024-0011
Paulina Lisiecka-Graca, Łukasz Lisiecki, Krystian Zyguła, Marek Wojtaszek
Nanobainitic steels exhibit an exceptional combination of high strength, good plasticity, impact toughness, and wear resistance. They are suitable for the production of large mass components through the open-die forging process. Subsequently, the forgings are air-cooled. An obstacle of this method is the extended time required for the large forgings to undergo a bainitic transformation, making the industrial implementation of this process economically unjustifiable. Nevertheless, nanobainitic steels also allow for the open-die forging of small batches of structural elements with high property requirements. A technological limitation lies in the necessity of performing a series of operations, leading to a prolonged processing time dependent on the shape of the product and the degree of deformation. Therefore, inter-operational reheating is often necessary, incurring costs and time consumption. This is particularly relevant to forgings with a mass ranging from a few to several dozen kilograms, which, due to their low thermal capacity, rapidly dissipate heat to the surroundings and tools. Designing an economical process with a limited number of reheating cycles requires advanced knowledge of material behavior under thermo-mechanical deformation parameters, including boundary conditions where a significant decrease in plasticity occurs and the risk of crack initiation. To obtain this information, a comprehensive analysis of the influence of thermo-mechanical parameters applied during the deformation of nanobainitic steel at relatively low temperatures on the flow characteristics and crack formation was conducted. To achieve this goal, the Digital Image Correlation method, the finite element method modeling considering damage criteria, and the macrostructural evaluation of deformed specimens were employed.
纳米贝氏体钢兼具高强度、良好的塑性、冲击韧性和耐磨性。它们适用于通过模锻工艺生产大型部件。随后,对锻件进行空气冷却。这种方法的一个障碍是,大型锻件需要较长的时间才能发生贝氏体转变,因此在工业上采用这种工艺在经济上是不合理的。不过,纳米贝氏体钢也可用于对性能要求较高的小批量结构件的明模锻造。技术限制在于必须进行一系列操作,导致加工时间延长,这取决于产品的形状和变形程度。因此,经常需要进行操作间再加热,从而产生成本和时间消耗。这与质量从几公斤到几十公斤不等的锻件尤其相关,这些锻件由于热容量低,会迅速向周围环境和工具散热。要设计出一种经济的工艺,并限制再加热循环的次数,就必须对材料在热机械变形参数下的行为有深入的了解,包括塑性显著降低的边界条件和裂纹产生的风险。为了获得这些信息,我们对纳米贝氏体钢在相对较低温度下变形时所应用的热机械参数对流动特性和裂纹形成的影响进行了全面分析。为实现这一目标,我们采用了数字图像相关法、考虑损伤标准的有限元法建模以及变形试样的宏观结构评估。
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引用次数: 0
Mechanical properties and quantum mechanical simulations of natural rubber composites with cerium complexes under aging conditions 铈络合物天然橡胶复合材料在老化条件下的力学性能和量子力学模拟
IF 1.1 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-05-27 DOI: 10.2478/msp-2024-0013
Yilin Li, Yonggang Liu, Wei Hao, Zhaogang Liu, Wentao Zhang, Yanhong Hu, Jinxiu Wu
Enhancing the service life of natural rubber (NR) products, including antioxidants, is crucial to prevent rubber degradation and enhance its oxidation resistance. Phenolic antioxidant 2246 and cerium complex of p-amino salicylic acid (PAS-Ce) are utilized as NR antioxidants. Numerous studies have qualitatively analyzed the antioxidant mechanisms of these compounds. Building upon this perspective, this study quantitatively assessed the protective mechanisms of these antioxidants by combining experimental data with molecular simulations. Additionally, it compared their impacts on the thermal oxidative aging performance of NR. The findings revealed that the PAS-Ce/NR system exhibited the highest mechanical performance retention following multiple days of thermal-oxidative aging. Analyzing the PAS-Ce/NR system through ATR-FTIR and DTA techniques demonstrated that it had the lowest C=O content after thermal-oxidative aging. Furthermore, calculating the activation energy required for thermal-oxidative aging decomposition using the Kissinger and FWO methods indicated that PAS-Ce/NR had the highest activation energy, suggesting superior inhibitory effects against thermal-oxidative aging. Quantum mechanical simulations also illustrated that the dissociation energy of the O-H bond in antioxidants 2246 and PAS-Ce was lower than that of the C-H bond in NR. However, PAS-Ce exhibited a quicker capture of radical species, effectively delaying the oxidation reaction rate of NR molecular chains and thus more efficiently inhibiting the aging process. These insights contribute significantly to comprehending the antioxidative mechanisms in NR aging.
提高天然橡胶(NR)产品的使用寿命(包括抗氧化剂)对于防止橡胶降解和增强其抗氧化性至关重要。酚类抗氧化剂 2246 和对氨基水杨酸铈复合物(PAS-Ce)被用作天然橡胶抗氧化剂。许多研究对这些化合物的抗氧化机制进行了定性分析。基于这一观点,本研究结合实验数据和分子模拟,对这些抗氧化剂的保护机制进行了定量评估。此外,研究还比较了它们对 NR 热氧化老化性能的影响。研究结果表明,PAS-Ce/NR 系统在多天的热氧化老化后表现出最高的机械性能保持率。通过 ATR-FTIR 和 DTA 技术对 PAS-Ce/NR 系统进行分析表明,该系统在热氧化老化后的 C=O 含量最低。此外,利用基辛格法和 FWO 法计算热氧化老化分解所需的活化能表明,PAS-Ce/NR 的活化能最高,这表明它对热氧化老化具有卓越的抑制作用。量子力学模拟还表明,抗氧化剂 2246 和 PAS-Ce 中 O-H 键的解离能低于 NR 中 C-H 键的解离能。然而,PAS-Ce 能更快地捕获自由基物种,有效延缓 NR 分子链的氧化反应速率,从而更有效地抑制老化过程。这些发现对理解 NR 老化过程中的抗氧化机制大有裨益。
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引用次数: 0
Shear strengthening of deficient RC deep beams using NSM FRP system: Experimental and numerical investigation 使用 NSM FRP 系统对有缺陷的 RC 深梁进行剪力加固:实验和数值研究
IF 1.1 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-05-27 DOI: 10.2478/msp-2024-0012
Aref Abadel
It is essential to retrofit deep beams with shear inadequacies because these beams, although they have the same shear and flexural reinforcements as ordinary beams, are more susceptible to shear failure. Hence, it is of great significance to overcome the shear weaknesses in deep beams. This research paper aims to experimentally examine the effectiveness of near-surface mounted (NSM) carbon fiber reinforced polymer (CFRP) for retrofitting reinforced concrete (RC) deep beams subjected to shear forces. The study involved three different types of specimens. The first specimen was constructed with concrete throughout its span and included shear stirrups. The second specimen was divided into two halves, with one half lacking shear reinforcements and the other half having them. The third specimen had steel web reinforcement in one half of the span, while the other half was strengthened using NSM CFRP U-wrap strips and externally bonded horizontal CFRP strips. The proposed strengthening method significantly increased the shear strength of the deep beams, surpassing that provided by steel web reinforcement alone. Furthermore, the NSM CFRP strengthened specimen exhibited a change in failure mode from shear to flexural failure. In comparison to the control beam without stirrups, the beams strengthened with NSM CFRP U-wrap strips demonstrated an impressive 82% improvement in shear strength, while the beam with shear reinforcement showed a 23 % enhancement in load capacity. The proposed strengthened scheme is capable of enhancing the structural performance and load-carrying capacity effectively. A finite element model was generated utilizing ABAQUS software to simulate the behavior of the tested deep beams and verified against the experimental outcomes. The numerical models successfully predicted the behavior of the RC deep beams strengthened with NSM CFRP when compared to the experimental data.
必须对剪力不足的深梁进行改造,因为这些梁虽然与普通梁具有相同的抗剪和抗弯配筋,但更容易发生剪切破坏。因此,克服深梁的抗剪弱点意义重大。本研究论文旨在通过实验研究近表面安装(NSM)碳纤维增强聚合物(CFRP)对受剪力作用的钢筋混凝土(RC)深梁的改造效果。研究涉及三种不同类型的试样。第一种试样的整个跨度都是混凝土结构,包括剪力箍筋。第二个试样分为两半,一半没有剪力钢筋,另一半有剪力钢筋。第三个试样的一半跨度使用钢腹板加固,另一半跨度使用 NSM CFRP U 型缠绕带和外部粘接水平 CFRP 带加固。所提出的加固方法大大提高了深梁的抗剪强度,超过了单独使用钢腹板加固所能达到的强度。此外,NSM CFRP 加固试样的破坏模式也从剪切破坏转变为挠曲破坏。与没有箍筋的对照梁相比,使用 NSM CFRP U 型缠绕带加固的梁的剪切强度提高了 82%,而使用剪切加固的梁的承载能力提高了 23%。所提出的加固方案能够有效提高结构性能和承载能力。利用 ABAQUS 软件生成了有限元模型来模拟测试深梁的行为,并与实验结果进行了验证。与实验数据相比,数值模型成功地预测了使用 NSM CFRP 加固的 RC 深梁的行为。
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引用次数: 0
The influence of nano-SiO2 emulsion on sulfate resistance of cement-based grouts 纳米二氧化硅乳液对水泥基灌浆料抗硫酸盐性能的影响
IF 1.1 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-05-22 DOI: 10.2478/msp-2024-0010
Shuiping Li, Bin Yuan, Jian Cheng, Xiaocheng Yu, Chao Wei, Qisheng Wu, Youchao Zhang
Sulfate attack is one of the most significant durability issues for cement-based grouts, which are widely used to repair concrete structures in sulfate-rich environments. The purpose of this study was to investigate the impact of nano-SiO2 emulsion on the sulfate resistance of cement-based grouts. The durability of the mixes was evaluated on the basis of weight loss and compressive strength. X-ray diffraction (XRD) and scanning electron microscopy (SEM) of hardened grout matrix were used to analyze the hydration products and microstructure of the hardened grout matrix. The results indicate that the hydration degree of nano-SiO2-modified samples is higher than that of the control sample. The compressive strength from highest to lowest was 16 NSE, 10 NSE, NSP, and the control sample. The XRD and SEM results suggest that the deterioration of properties may be attributed to the formation and growth of ettringite (AFt) crystals, which may result in crack generation and extension and in the corrosion of gypsum, leading to exfoliation. The addition of nano-SiO2 to cement-based grouts through a preprepared emulsion, which facilitates dispersion within the cement matrix, has the potential to reduce AFt and gypsum contents, enhance microstructure density, decrease the migration channels of SO 4 2 [text{SO}_{4}^{2-}] , and ultimately improve the resistance to sulfate attack. This work will provide a novel route to enhance the sulfate resistance of cement-based grouts, which may be serviced in a sulfate-rich environment.
硫酸盐侵蚀是水泥基灌浆料最重要的耐久性问题之一,水泥基灌浆料被广泛用于修复富含硫酸盐环境中的混凝土结构。本研究旨在探讨纳米二氧化硅乳液对水泥基灌浆料抗硫酸盐性能的影响。根据重量损失和抗压强度评估了混合料的耐久性。利用硬化灌浆料基体的 X 射线衍射 (XRD) 和扫描电子显微镜 (SEM) 分析硬化灌浆料基体的水化产物和微观结构。结果表明,纳米二氧化硅改性样品的水化程度高于对照样品。抗压强度从高到低依次为 16 NSE、10 NSE、NSP 和对照样品。XRD 和 SEM 结果表明,性能的恶化可能是由于乙丁睛石(AFt)晶体的形成和生长,这可能会导致裂纹的产生和扩展,以及对石膏的腐蚀,从而导致剥落。通过预先制备的乳液将纳米二氧化硅添加到水泥基灌浆料中,可促进其在水泥基质中的分散,从而有可能减少 AFt 和石膏含量,提高微观结构密度,减少 SO 4 2 - [text{SO}_{4}^{2-}/]的迁移通道,并最终提高抗硫酸盐侵蚀的能力。这项工作将为提高水泥基灌浆料的抗硫酸盐能力提供一条新的途径,而水泥基灌浆料可能会在硫酸盐含量较高的环境中使用。
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引用次数: 0
Analysis of the influence of dies geometry on the process extrusion force and properties of the extrudate obtained in the process of cold extrusion of 7075 aluminum alloy by the KOBO method 分析模具几何形状对 KOBO 法冷挤压 7075 铝合金过程中挤出力和挤出物特性的影响
IF 1.1 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-05-22 DOI: 10.2478/msp-2024-0008
Marek Zwolak, Romana Śliwa
The KOBO extrusion process is an unconventional method of extrusion based on the phenomenon of superplasticity as an effect of a special state caused by the oscillatory motion of the die at a certain angle a certain frequency. It significantly lowers the extrusion force and makes it possible to extrude lightweight metals and alloys (e.g. aluminum and magnesium alloys) in cold extrusion with high extrusion ratios compared to conventional hot extrusion. This work studies the influence of the tool (die) geometry on process realization parameters and the properties of the extrudate. Experimental studies of cold KOBO extrusion were performed using dies with different face portion geometry. The obtained extrudate obtained from EN-AW 7075 aluminum billets was examined for mechanical properties and macro/microstructure, showing that, with adequate modifications to the tool face part geometry, it is possible to lower the extrusion force and obtain extrudate with desired properties.
KOBO 挤压工艺是一种基于超塑性现象的非常规挤压方法,这种超塑性现象是模具以一定角度和一定频率振荡运动所产生的特殊状态效应。与传统的热挤压相比,它大大降低了挤出力,并使以高挤出比冷挤压轻质金属和合金(如铝合金和镁合金)成为可能。这项工作研究了工具(模具)几何形状对工艺实现参数和挤出物特性的影响。使用具有不同表面部分几何形状的模具进行了 KOBO 冷挤压实验研究。对从 EN-AW 7075 铝棒中获得的挤压物进行了机械性能和宏观/微观结构检测,结果表明,通过适当修改模具表面部分的几何形状,可以降低挤压力并获得具有所需性能的挤压物。
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引用次数: 0
Advances in the application of biosynthesized carbon dots as fluorescent probes for bioimaging 生物合成碳点作为生物成像荧光探针的应用进展
IF 1.1 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-05-22 DOI: 10.2478/msp-2024-0009
Xuechan Li, Jiefang He
Carbon dots (CDs) are emerging as versatile fluorescent nanoprobes for bioimaging applications due to advantages like tunable emissions, excellent biocompatibility, facile surface functionalization, and ease of synthesis. This review summarizes recent advances in applying biosynthesized CDs for sensitive bioimaging. CDs derived from sustainable biomass sources through green techniques like hydrothermal and microwave synthesis demonstrate bright, excitation-tunable photoluminescence spanning visible to near-infrared spectra. Careful control of synthesis parameters and surface passivation strategies enhance quantum yields above 50% comparable to toxic semiconductor dots. Conjugation with polymers, peptides, and recognition elements like antibodies impart solubility and selectivity towards cancer cells and biomarkers. In vitro validation in standard lines shows targeted organelle imaging abilities. In vivo administration reveals renal clearance pharmacokinetics with preferential tumor accumulation via enhanced permeability effects. Average tumor growth inhibition around 50-80% was achieved in mouse xenografts using CDs-drug formulations through combined therapeutic effects of chemotherapy and photothermal ablation under imaging guidance. However, concerns regarding toxicity from chronic exposures, large-scale reproducible manufacturing, and multimodal imaging capabilities need redressal prior to further clinical translation.
碳点(CD)具有发射可调、生物相容性好、表面功能化简单、易于合成等优点,正在成为生物成像应用的多功能荧光纳米探针。本综述总结了将生物合成 CD 应用于灵敏生物成像的最新进展。通过水热法和微波合成等绿色技术从可持续生物质资源中提取的光盘显示出明亮、激发可调的光致发光,光谱范围从可见光到近红外。通过对合成参数和表面钝化策略的精心控制,量子产率提高了 50%以上,可与有毒半导体点媲美。与聚合物、肽和识别元素(如抗体)的共轭可提高对癌细胞和生物标记物的溶解性和选择性。标准品系的体外验证显示了靶向细胞器成像能力。体内给药显示了肾清除药代动力学,通过增强的渗透效应优先在肿瘤中积累。在成像引导下,通过化疗和光热消融的综合治疗效果,使用 CDs 药物制剂在小鼠异种移植中实现了平均约 50-80% 的肿瘤生长抑制率。不过,在进一步临床转化之前,还需要解决长期暴露的毒性、大规模可重复生产以及多模态成像能力等问题。
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引用次数: 0
Technological challenges in manufacturing of vacuum gauge thermionic cathode using thick-film technology 利用厚膜技术制造真空规热电阴极的技术挑战
IF 1.1 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-05-22 DOI: 10.2478/msp-2024-0007
Laura Jasińska, Krzysztof Dzbik, Damian Nowak, Krzysztof Stojek, Aleksandra Chudzyńska, Kamil Politański, Karol Malecha
This paper focuses on the development of a technological challenges of manufacturing the planar ceramic vacuum sensor based on the principles of hot-cathode ionization in the Bayard-Alpert configuration. The goal is to simplify the technological process by utilizing planar platinum structures with gold electrical paths instead of 3-dimensional structures. Various methods were tested, including the use of carbon-based SVM (Sacrifice Volume Materials) materials, but without success. Wet-etching using potassium hydroxide on Al2O3 substrates showed promise results. The findings highlight the challenges and progress made in developing the thermo-emittercomponent of the vacuum sensor.
本文重点介绍了基于巴伐利亚-阿尔伯特配置热阴极电离原理的平面陶瓷真空传感器制造技术的发展挑战。其目标是利用平面铂金结构的金电通路取代三维结构,从而简化技术流程。测试了各种方法,包括使用碳基 SVM(牺牲体积材料)材料,但都没有成功。在 Al2O3 基底上使用氢氧化钾进行湿法蚀刻取得了良好的效果。研究结果突显了开发真空传感器热发射器组件所面临的挑战和取得的进展。
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引用次数: 0
Experimental investigation of stereolithography and digital light processing additive manufactured pallets 立体光刻和数字光处理增材制造托盘的实验研究
IF 1.1 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-05-08 DOI: 10.2478/msp-2024-0001
Anil Bairapudi, C. Chandrasekhara Sastry, J. Krishnaiah, Dola Sundeep, KV Eswaramoorthy
Pallets are a tertiary form of packaging used for stacking, storing, protecting, or transporting goods in supply chains. They are utilized as a base for the unitization of goods for logistics and warehousing. Moreover, pallets can be manufactured using wood, plastic, metal, and corrugated paper, which can be used as material-handling equipment. With several products being transported worldwide and with year-on-year growth, it would be beneficial to make lightweight pallets. Such pallets are recyclable, easy to clean, cheap, and durable to maintain and store. Though most of the pallets are widely available for basic purposes, applications involving high-end bio-packings and transportation of special chemicals require specialized pallets to be manufactured like polymers to ensure a negligible chemical reaction, light in weight, and attenuation in freight capacity, thereby widespread reduction in wastage. With advancements, job to job and immediate requirements, additive manufacturing has the potential to close the gap for jobs with short lead times. If the design process of new pallets has limits the creation of specific codes, the transitions will be smoother in rapid prototyping. This work describes the development of polymer pallets by taking advantage of stereolithography (SLA) and digital light processing (DLP) technology for 3D printing pallets in correlation to injection moulding. After the pallets are designed and manufactured, AM technologies can be applied to specified standards, and the pallets then undergo tensile strength, elongation, and hardness tests. The analysis was carried out for configurable geometries adapting to fork lifting, conveyor, racking, and stacking conditions. Analytical and numerical solutions were carried out to understand the stress and deflections for each geometry and its wide range of applications for pallets.
托盘是供应链中用于堆放、储存、保护或运输货物的第三种包装形式。托盘是物流和仓储货物单元化的基础。此外,托盘可以使用木材、塑料、金属和瓦楞纸制造,可用作物料搬运设备。随着多种产品在全球范围内的运输和逐年增长,制造轻型托盘将大有裨益。这种托盘可回收、易清洗、价格便宜,而且经久耐用,便于维护和储存。虽然大多数托盘都可广泛用于基本用途,但涉及高端生物包装和特殊化学品运输的应用则需要制造聚合物等专用托盘,以确保化学反应微乎其微、重量轻、货运能力减弱,从而广泛减少浪费。随着技术的进步、逐项工作和即时要求的提高,增材制造有可能缩小交货期短的工作差距。如果新托盘的设计过程限制了特定代码的创建,那么在快速成型过程中,过渡将更加顺利。本作品介绍了利用立体光刻(SLA)和数字光处理(DLP)技术开发聚合物托盘的情况。托盘设计和制造完成后,AM 技术可应用于指定标准,然后对托盘进行拉伸强度、伸长率和硬度测试。分析针对可配置的几何形状进行,以适应叉车、传送带、货架和堆垛条件。通过分析和数值求解,了解了每种几何形状的应力和挠度,以及托盘的广泛应用。
{"title":"Experimental investigation of stereolithography and digital light processing additive manufactured pallets","authors":"Anil Bairapudi, C. Chandrasekhara Sastry, J. Krishnaiah, Dola Sundeep, KV Eswaramoorthy","doi":"10.2478/msp-2024-0001","DOIUrl":"https://doi.org/10.2478/msp-2024-0001","url":null,"abstract":"Pallets are a tertiary form of packaging used for stacking, storing, protecting, or transporting goods in supply chains. They are utilized as a base for the unitization of goods for logistics and warehousing. Moreover, pallets can be manufactured using wood, plastic, metal, and corrugated paper, which can be used as material-handling equipment. With several products being transported worldwide and with year-on-year growth, it would be beneficial to make lightweight pallets. Such pallets are recyclable, easy to clean, cheap, and durable to maintain and store. Though most of the pallets are widely available for basic purposes, applications involving high-end bio-packings and transportation of special chemicals require specialized pallets to be manufactured like polymers to ensure a negligible chemical reaction, light in weight, and attenuation in freight capacity, thereby widespread reduction in wastage. With advancements, job to job and immediate requirements, additive manufacturing has the potential to close the gap for jobs with short lead times. If the design process of new pallets has limits the creation of specific codes, the transitions will be smoother in rapid prototyping. This work describes the development of polymer pallets by taking advantage of stereolithography (SLA) and digital light processing (DLP) technology for 3D printing pallets in correlation to injection moulding. After the pallets are designed and manufactured, AM technologies can be applied to specified standards, and the pallets then undergo tensile strength, elongation, and hardness tests. The analysis was carried out for configurable geometries adapting to fork lifting, conveyor, racking, and stacking conditions. Analytical and numerical solutions were carried out to understand the stress and deflections for each geometry and its wide range of applications for pallets.","PeriodicalId":18269,"journal":{"name":"Materials Science-Poland","volume":"35 1","pages":""},"PeriodicalIF":1.1,"publicationDate":"2024-05-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"140942195","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Effects of infill density on mechanical properties of additively manufactured chopped carbon fiber reinforced PLA composites 填充密度对添加式制造的切碎碳纤维增强聚乳酸复合材料机械性能的影响
IF 1.1 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-05-08 DOI: 10.2478/msp-2024-0003
K. Mayandi, K. Rigesh, Rajini Nagarajan, Sikiru O. Ismail, Kumar Krishnan, Faruq Mohammad, Hamad A. Al-Lohedan
In this present study, the fused deposition modeling (FDM) method was used to fabricate the composites. Before three-dimensional (3D) printing, samples were designed according to the ASTM D256, D790 and D3039 standards for impact, flexural and tensile tests, respectively, using Onshape software before conversion to an STL file format. Afterward, the digital file was sliced with infill densities of 60%, 80%, and 100%. The composite samples contained chopped carbon fiber (cCF) and poly lactic acid (PLA), as reinforcement and matrix, respectively. The cCF/PLA (simply called cCFP) filaments were printed into various cCFP composite (cCFPC) samples, using a Viper Share bot 3D machine with different infill densities before the aforementioned mechanical testing. The tensile strength of cCFP were obtained as 25.9MPa, 26.9MPa and 34.75MPa for 60%, 80% and 100% infill density cCFP samples, respectively. Similarly, the flexural strength of cCFP were obtained as 11.8MPa, 12.55MPa and 18.4MPa and impact strength was 47.48kJ/m2, 48.45kJ/m2 and 48.96kJ/m2 for 60%, 80% and 100% infill density cCFP samples, respectively. The fractured/tested samples were examined and analyzed under a scanning electron microscope (SEM) to investigate the presence of fiber and void in the tensile sample. Based on the experimental results, it was evident that a high infill density of 100% with the highest reinforcement exhibited maximum impact strength, tensile and flexural strengths and moduli when compared with other lower carbon content of cCFPC samples. Therefore, the optimal 3D-printed cCFPC sample could be used for engineering application to benefit from properties of the polymer matrix composite materials and possibilities through additive manufacturing (AM).
本研究采用熔融沉积建模(FDM)方法制造复合材料。在进行三维(3D)打印之前,使用 Onshape 软件按照 ASTM D256、D790 和 D3039 标准设计样品,分别进行冲击、弯曲和拉伸试验,然后转换为 STL 文件格式。之后,对数字文件进行切片,填充密度分别为 60%、80% 和 100%。复合材料样品包含切碎碳纤维(cCF)和聚乳酸(PLA),分别作为增强材料和基体。在进行上述力学测试之前,使用 Viper Share bot 三维成型机将 cCF/PLA(简称 cCFP)长丝打印成不同填充密度的 cCFP 复合材料(cCFPC)样品。60%、80% 和 100% 填充密度的 cCFP 样品的拉伸强度分别为 25.9MPa、26.9MPa 和 34.75MPa。同样,填充密度为 60%、80% 和 100%的 cCFP 样品的抗弯强度分别为 11.8MPa、12.55MPa 和 18.4MPa,冲击强度分别为 47.48kJ/m2、48.45kJ/m2 和 48.96kJ/m2。在扫描电子显微镜(SEM)下对断裂/测试样品进行了检查和分析,以研究拉伸样品中是否存在纤维和空隙。实验结果表明,与其他含碳量较低的 cCFPC 样品相比,填充密度为 100%的高填充密度样品具有最高的增强性能,可获得最大的冲击强度、拉伸强度、弯曲强度和模量。因此,最佳的三维打印 cCFPC 样品可用于工程应用,以受益于聚合物基复合材料的特性和增材制造(AM)的可能性。
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Materials Science-Poland
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