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Effects of the Impacting Velocity and Angle on the Grinding Force, Force Ratio and Deformation Behavior During High-shear and Low-pressure Grinding 冲击速度和角度对高剪低压磨削力、力比及变形行为的影响
Q3 Engineering Pub Date : 2023-11-09 DOI: 10.2174/0118764029255495231020063843
Guoyu Zhang, Yebing Tian, Sohini Chowdhury, Jinling Wang, Bing Liu, Jinguo Han, Zenghua Fan
Background: The normal grinding force is generally larger than the tangential one during the conventional grinding processes. Consequently, several machining issues are caused, such as low material removal rate, high grinding temperature, and poor surface integrity. To overcome the constraints associated with the conventional grinding methods, a novel “high-shear and low-pressure” flexible grinding wheel is utilized. A thorough investigation on the influence of machining parameters on the high-shear and low-pressure grinding performance from a microscopic perspective is focused. Objective: The effect of the impacting angle and speed on the grinding force, grinding force ratio, and fiber deformation displacement is explored at the microscopic level. Method: An impact model was established using ABAQUS software to explore and analyze the interaction results of micro convex peaks with the abrasive layer under different processing conditions. Result: It was found that the normal grinding force F_n increased with both impact angle and speed. Similarly, the tangential grinding force F_t is enhanced with increasing speed. However, its magnitude is reduced with impact angle. The grinding force ratio is primarily affected by the impact angle, which displays a declining trend. The maximum fabric deformation displacement reaches 72.4 nm at an angle of 60° and at a speed of 9 m/s. Conclusion: The maximum fabric deformation displacement reaches 72.4 nm at an angle of 60° and a velocity of 9 m/s.
背景:在常规磨削过程中,法向磨削力一般大于切向磨削力。因此,造成了几个加工问题,如材料去除率低,磨削温度高,表面完整性差。为了克服传统磨削方法的局限性,采用了一种新型的“高剪切低压”柔性砂轮。从微观角度深入研究了加工参数对高剪低压磨削性能的影响。目的:从微观层面探讨冲击角和速度对磨削力、磨削力比和纤维变形位移的影响。方法:利用ABAQUS软件建立冲击模型,探索分析不同加工条件下微凸峰与磨粒层的相互作用结果。结果:法向磨削力F_n随冲击角度和速度的增加而增大。同样,切向磨削力F_t随转速的增加而增大。但其大小随冲击角度的增大而减小。磨削力比主要受冲击角的影响,并呈下降趋势。织物在60°角和9 m/s速度下的最大变形位移达到72.4 nm。结论:织物在60°角、9 m/s速度下最大变形位移可达72.4 nm。
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引用次数: 0
Implementation of a Robust Framework for Low Power Approximate Multiplier Using Novel 3:2 and 4:2 Compressor for Image Processing Applications 基于新型3:2和4:2压缩器的鲁棒低功耗近似乘法器框架的实现
Q3 Engineering Pub Date : 2023-11-03 DOI: 10.2174/0118764029270767231025052434
Garima Thakur, Harsh Sohal, Shruti Jain
Background: The technique of approximation allows for a trade-off between accuracy, speed, area use, and power usage. It is essential in applications that can withstand errors because even a modest accuracy loss can have a significant impact on the result. Method: In this research, a novel approximate adder and the suggested 3:2 and 4:2 compressors are used to create a power-efficient approximation multiplier. In order to reduce the partial product while keeping a fair level of accuracy, approximate compressors are used. Result: The suggested approximate multiplier performs better in terms of LUTs, area, memory usage, and power consumption when compared to state-of-the-art work. Conclusion: The proposed approximate multiplier is applied to two sets of images for image blending to validate the results. PSNR values of 25.49 dB and 24.7 dB were attained for set 1 and set 2, respectively.
背景:近似技术允许在精度、速度、面积使用和功率使用之间进行权衡。它在能够承受错误的应用程序中是必不可少的,因为即使是适度的精度损失也会对结果产生重大影响。方法:采用一种新的近似加法器和建议的3:2和4:2压缩器来创建一个节能的近似乘法器。为了减少偏积,同时保持公平的精度水平,近似压缩机被使用。结果:与最先进的工作相比,建议的近似乘法器在lut、面积、内存使用和功耗方面表现更好。结论:将所提出的近似乘法器应用于两组图像进行图像混合,验证了结果。集合1和集合2的PSNR值分别为25.49 dB和24.7 dB。
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引用次数: 0
Manufacturing of Tungsten Micro-tools by Electrochemical Etching: Study of the Electrical Parameters 电化学蚀刻制备钨微型刀具:电学参数的研究
Q3 Engineering Pub Date : 2023-11-02 DOI: 10.2174/0118764029258388231023053916
Asmae Tafraouti, Pascal Kleimann, Yasmina Layouni
Introduction: This paper aims to fabricate the high aspect ratio tungsten micro-tools with diameters up to 80µm by electrochemical etching. This process is simple and easy to develop, but it requires a deep study to achieve the fabrication of micro-tools with a diameter of 5 µm. Methods: In this work, we studied the effect of the pulsed signal parameters used during the electrochemical etching. The parameters studied are VON and TOFF (The applied voltage and the rest phase, respectively). Results: The experiments show that VON = 0.5V leads to satisfactory results (validation of the reproducibility, homogeneous etching, and fabrication of micro-tools with a diameter of 80µm with an initial tungsten wire diameter of 250µm) by applying an etching charge of 13 C. Voltages VON = 0.1V and VON = 1V does not ensure homogeneous etching. A rest phase TOFF = 3s allows obtaining microtools with a diameter of 80µm in 7 min. For a rest phase of TOFF = 9s, the etching takes 20 min and the micro-tool diameter is almost the same. Conclusion: The results of this study will be used in the manufacture of cylindrical micro-tools with a high aspect ratio Fc > 100.
摘要:本文旨在利用电化学刻蚀技术制备直径80 μ m的高纵横比钨微刀具。该工艺简单,易于开发,但需要深入研究才能实现直径为5 μ m的微型工具的制造。方法:研究了电化学刻蚀过程中脉冲信号参数的影响。研究的参数为VON和TOFF(分别为外加电压和剩余相位)。结果:实验表明,VON = 0.5V时,施加13 c的刻蚀电荷,可以获得满意的结果(验证再现性,均匀刻蚀,以及制作直径为80µm的微型工具,初始钨丝直径为250µm)。电压VON = 0.1V和VON = 1V不能保证均匀刻蚀。休息相位TOFF = 3s允许在7分钟内获得直径为80µm的微刀具。对于休息相位TOFF = 9s,蚀刻需要20分钟,微刀具直径几乎相同。结论:本研究成果可用于高纵横比Fc >One hundred.
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引用次数: 0
A review on fluid flow and mixing in microchannel and their design and manufacture for microfluidic applications 微通道中的流体流动和混合及其微流体应用的设计和制造综述
Q3 Engineering Pub Date : 2023-08-17 DOI: 10.2174/1876402915666230817164516
P. Sarma, P. K. Patowari
The present time has witnessed a never-before-heard interest in and applications of microfluidic devices and systems. In microfluidic systems, fluid flows and is manipulated in microchannels. Mixing is one of the most important criteria for a majority of microfluidic systems, whose laminar nature hinders the efficiency of micromixing. The interface between the flowing fluid and the inner wall surface of the microchannel greatly influences the behaviour of fluidic flow in microfluidics. Many researchers have tried to pattern the surface, introduce obstacles to flow, and include micro- or nano-protruded structures to enhance the mixing efficiency by manipulating the microchannel flow. New and rapid advances in MEMS and micro/nanofabrication technologies have enabled researchers to experiment with increasingly complex designs, enabling rapid transformation and dissemination of new knowledge in the field of microfluidics. Here, we report the fluid flow characteristics, mixing, and associated phenomena about microfluidic systems. Microfluidic systems and components such as microreactors, micromixers, and microchannels are reviewed in this work. We review active and passive micromixers, with a primary focus on widely used passive micromixers. Various microchannel geometries and their features, mixing efficiencies, numerical analysis, and fabrication methods are reviewed. Applications as well as possible future trends and advancements in this field, are included too. It is expected to make the reader curious and more familiar with the interesting field of microfluidics.
目前,人们对微流体设备和系统的兴趣和应用前所未有。在微流体系统中,流体在微通道中流动并被操纵。混合是大多数微流体系统最重要的标准之一,其层流性质阻碍了微混合的效率。流动流体与微通道内壁表面之间的界面极大地影响微流体中流体流动的行为。许多研究人员试图对表面进行构图,为流动引入障碍物,并包括微或纳米突出结构,以通过操纵微通道流动来提高混合效率。MEMS和微/纳米制造技术的新的快速进步使研究人员能够对越来越复杂的设计进行实验,从而实现微流体领域新知识的快速转化和传播。在此,我们报道了微流体系统的流体流动特性、混合和相关现象。本文综述了微流体系统和部件,如微反应器、微混合器和微通道。我们回顾了有源和无源微混频器,主要关注广泛使用的无源微混频器。综述了各种微通道的几何形状及其特征、混合效率、数值分析和制造方法。还包括该领域的应用以及未来可能的趋势和进步。它有望让读者对微流体这一有趣的领域感到好奇和熟悉。
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引用次数: 0
Thermal Instability of Commercial Dual-Axis MEMS Accelerometers 商用双轴MEMS加速度计的热不稳定性
Q3 Engineering Pub Date : 2023-07-31 DOI: 10.2174/1876402915666230731124513
S. Łuczak, Maciej Zams, Paweł Pieńczuk
Thermal drifts of MEMS sensors are one of their biggest shortcomings. However, experimental studies may offer a solution while striving for the reduction of related errors.The aim was to determine the thermal drifts of MEMS accelerometers associated with the offset voltage and the scale factor and then to propose a way of reducing the resultant errors.Four commercial dual-axis MEMS accelerometers (two pieces of ADXL 202E and two pieces of ADXL 203 by Analog Devices Inc.) with analog outputs were experimentally tested with respect to their thermal instability, employing two computer-controlled test rigs that provided a stable orientation of the accelerometers.It was found that the thermal drifts of the offset voltage generated by the tested accelerometers were considerable, resulting in respective errors of about 14 mg (ADXL 202E) or 7 mg (ADXL 203), whereas catalog values of drifts of the scale factor were much lower.The determined values are smaller than their counterparts specified in the relevant manufacturer datasheets; significant differences exist between the tested pieces of the two accelerometers (40% or 78%) as well as between the two sensitive axes of a single accelerometer (84% or 80%), this can be taken into consideration while striving for a higher accuracy of an acceleration measurement.
MEMS传感器的热漂移是其最大的缺点之一。然而,实验研究可能会在努力减少相关误差的同时提供解决方案。其目的是确定与偏移电压和比例因子相关的MEMS加速度计的热漂移,然后提出一种减少由此产生的误差的方法。四个具有模拟输出的商用双轴MEMS加速度计(由Analog Devices股份有限公司生产的两个ADXL 202E和两个ADXL203)通过实验测试了它们的热不稳定性,采用了两个计算机控制的测试台,提供了加速度计的稳定方向。研究发现,由测试的加速度计产生的偏移电压的热漂移相当大,导致各自的误差约为14mg(ADXL 202E)或7mg(ADXL 203),而比例因子的漂移目录值要低得多。测定值小于相关制造商数据表中规定的对应值;两个加速度计的测试件之间(40%或78%)以及单个加速度计的两个敏感轴之间(84%或80%)存在显著差异,这可以在努力获得更高的加速度测量精度的同时被考虑在内。
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引用次数: 0
Study on the Electrical and Geometrical Parameters of Micro Electrical Discharge Machining 微细电火花加工的电学和几何参数研究
Q3 Engineering Pub Date : 2023-06-06 DOI: 10.2174/1876402915666230606120945
A. Tafraouti, Y. Layouni, P.K leimann
Micro-Electrical Discharge Machining (μEDM) is a technique for non-contact machining of conductive or semiconductor materials. It is mainly adapted to machining hard materials. Its principle is based on the creation of electrical discharges between the micro tool and the workpiece, which are immersed in a dielectricIt is a complementary process to mechanical or laser micromachining techniques or microelectronics (RIE, DRIE, LIGA). These methods can reach a resolution of 50 nm, but their main drawback is that they are mainly dedicated to silicon. The µEDM process depends on several physical, geometrical, and/or electrical parameters that need to be optimized in order to achieve a resolution lower than 5µm in a reproducible way. The objective of this paper is to study the effect of the applied voltage and the micro-tool diameter on the machining performances (removed volume, lateral gap, machining depth, and crater shape).The optimal parameters were used during drilling holes. An applied voltage of was used as an optimal parameter. .Concerning the diameter of the micro tool, we propose to use large diameter wires (Φ=250µm; Φ=125µm) during the roughing phase for machining complex structures and small diameter micro tools (Φ=80µm; Φ=40µm; Φ=20µm) during the finishing phase
微细电火花加工(μEDM)是一种对导电或半导体材料进行非接触加工的技术。它主要适用于加工硬质材料。其原理是基于浸入电介质中的微型工具和工件之间产生放电。它是机械或激光微加工技术或微电子(RIE、DRIE、LIGA)的补充工艺。这些方法可以达到50纳米的分辨率,但它们的主要缺点是主要用于硅。µEDM工艺取决于几个需要优化的物理、几何和/或电气参数,以便以可重复的方式实现低于5µm的分辨率。本文的目的是研究施加电压和微刀具直径对加工性能(去除体积、横向间隙、加工深度和凹坑形状)的影响。在钻孔过程中使用最佳参数。使用的外加电压作为最佳参数。关于微型刀具的直径,我们建议在粗加工阶段使用大直径线材(Φ=250µm;Φ=125µm)来加工复杂结构,在精加工阶段使用小直径微型刀具(Φ=80µm;φ=40µm,Φ=20µm)
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引用次数: 0
Surface roughness modelling of the micromechanically patterned CNT forests 微机械模式碳纳米管森林的表面粗糙度建模
Q3 Engineering Pub Date : 2023-06-02 DOI: 10.2174/1876402915666230602094033
T. Saleh, Mam Razib, M. Rana, S. Islam, Asan G. A. Muthalif
A new method of modelling surface roughness of the resultant structure from various parameters in the microforming of CNT forests has been developed. One of the top-down microforming methods of CNT forests is called micromechanical bending (M2B). The method uses a high-speed rotating spindle to compact and flatten the surface of CNT forests. It results in the surface structure becoming smoother and increased reflectance of the surface. The reason for this phenomenon is the porosity that decreases by bending CNTs, hence preventing light from passing through. Moreover, the surface roughness is also significantly reduced. However, a study has yet to be conducted to estimate the theoretical value of surface roughness from the identified parameters.This research aims to develop an approach to model the surface roughness of resultant surface from a set of parameters in a micropatterning methodExperiments were conducted using a CNC machine to pattern onto CNT Forests using specific parameters, such as 1000, 1500, and 2000 rpm (spindle speed) with feed rates of 1, 5 and 10 mm/min. The step size was kept fixed at 1 µm for each level of the patterning pass. It was found that the periodic pattern of trochoidal mark was engraved on the surface, contributing to the value of measured surface roughness.The results were compared with the theoretical value from the calculation of surface roughness using trochoidal motion with the assumption of the grain sizes of 0.2 µm, 0.3 µm, and 0.4 µm. The actual value of surface roughness was measured using the XE-AFM machine. The grain of 0.2 µm produced the same experimental trend with the theoretical value at rotational speeds of 1000, 1500, and 2000 rpm. However, the theoretical result was shifted downward because the surface could return to the original position due to the elastic properties of the CNTs, hence reducing the surface roughness. The best-fit result was reported for the grain of 0.4 µm, rotational speed of 2000 rpm, and speed rate of 1 mm/min, showing less than 1% difference.Experimentally and theoretically, a good agreement and comparable results proved the effectiveness of the proposed estimating method.
本文提出了一种新的模拟碳纳米管森林微成形过程中各种参数的表面粗糙度的方法。其中一种自上而下的碳纳米管微成形方法被称为微机械弯曲(M2B)。该方法使用高速旋转主轴对碳纳米管森林表面进行压实和平整。它使表面结构变得更光滑,表面反射率增加。造成这种现象的原因是碳纳米管的弯曲减少了孔隙度,从而阻止了光线的通过。此外,表面粗糙度也显著降低。然而,尚未进行一项研究,以估计从已确定的参数表面粗糙度的理论值。本研究的目的是开发一种方法,通过微图纹方法中的一组参数对合成表面的表面粗糙度进行建模。实验使用数控机床在碳纳米管森林上进行图纹,使用特定参数,如1000,1500和2000 rpm(主轴转速),进料速度为1,5和10 mm/min。对于每一层的图形通道,步长保持固定在1µm。结果表明,在表面上刻划出周期性的菱形痕迹,这有助于测量表面粗糙度的值。将所得结果与假设晶粒尺寸为0.2µm、0.3µm和0.4µm时,利用摆线运动计算表面粗糙度的理论值进行了比较。用XE-AFM机测量表面粗糙度的实际值。在转速为1000、1500、2000 rpm时,0.2µm晶粒的实验趋势与理论值相同。然而,由于CNTs的弹性特性可以使表面回到原来的位置,从而降低了表面粗糙度,因此理论结果向下平移。粒度为0.4µm、转速为2000 rpm、转速为1 mm/min时,拟合结果最优,差异小于1%。实验和理论结果表明,该方法具有较好的一致性和可比性。
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引用次数: 0
Meet the Editorial Board Member 会见编辑委员会成员
Q3 Engineering Pub Date : 2023-06-01 DOI: 10.2174/187640291502230710121217
C. Sorrell
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引用次数: 0
A Problem-solving Bionic Design Methodology For Structural Applications (BREED) 一种用于结构应用的解决问题仿生设计方法(BREED)
Q3 Engineering Pub Date : 2023-05-18 DOI: 10.2174/1876402915666230518122506
M. Rädle, Gururaj Fattepur, R. Vaidyanathan, R. Guttal
Nature-inspired designs, which have evolved from proven strategies of nature, have been a constant source of inspiration for designers and engineers to solve real-life problems.Current bionic design methods are theoretical and are discordant with the design engineering workflow. A proposed methodology suggests suitable bionic forms for a given design space. This procedure consists of the following stages: bionic representation, relation, emulation, engineering specifications, design verification, optimisation (BREED), and finally, realisation.This methodology aims to function as a systematic problem-solving approach to retrieve structural inspirations from nature and mimic its formThe inspiration and validation phases of the bionic structure are represented as a V-model. The designer can leverage this framework to develop novel bionic design concepts.
以自然为灵感的设计是从公认的自然策略演变而来的,一直是设计师和工程师解决现实问题的灵感来源。目前的仿生设计方法是理论性的,与设计工程的工作流程不一致。所提出的方法为给定的设计空间提出了合适的仿生形式。该程序包括以下阶段:仿生表示、关系、仿真、工程规范、设计验证、优化(BRED),最后是实现。该方法旨在作为一种系统的解决问题的方法,从自然界中获取结构灵感并模仿其形式。仿生结构的灵感和验证阶段表示为V模型。设计者可以利用这个框架来开发新颖的仿生设计概念。
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引用次数: 0
Nanostructured lipid carriers for targeting Central nervous system: Recent Advancements 靶向中枢神经系统的纳米结构脂质载体:最新进展
Q3 Engineering Pub Date : 2023-05-18 DOI: 10.2174/1876402915666230518121949
Smriti Ojha, Sudhanshu Mishra
Lipid nanocarriers (NLCs) have undergone significant research over the past two decades to determine how well they target drugs to important parts of the human body, such as the central nervous system (CNS), the heart region, tumor cells, etc.The objective of this review paper was to review and critically summarize recent progress in NLC for targeting CNS.The structure, classification, elements, and numerous preparation techniques have been carefully outlined in this paper, along with their benefits and drawbacks, as demonstrated by several research investigations.This review focuses on recent developments in NLCs for brain targeting of bioactives with special attention to their surface modifications, formulation aspects, pharmacokinetic behavior, and effectiveness for treating a variety of brain disorders.Poorly water-soluble bioactive substances’ physicochemical properties and behavior, such as aqueous dispersibility and oral bioavailability, can be greatly improved using lipid nanocarriers. Due to the brain's complicated structure and numerous protective systems, drug distribution to the brain has remained a difficult problem for scientists. The employment of an appropriate nanocarrier technology and an alternate drug delivery method, such as nose-to-brain drug delivery, could overcome the problem of brain targeting and increase the therapeutic effectiveness of CNS-acting medications. The pharmaceutical business has recently transformed various innovative drug delivery methods that address the drawbacks of conventional drug delivery systems and offer a good benefit-to-risk ratio.
在过去的二十年里,脂质纳米载体(NLCs)进行了重要的研究,以确定它们在多大程度上靶向人体的重要部位,如中枢神经系统(CNS)、心脏区域、肿瘤细胞等。本文的目的是回顾和批判性地总结NLC靶向CNS的最新进展,本文仔细概述了许多制备技术,以及它们的优点和缺点,几项研究表明了这一点。这篇综述的重点是用于生物活性物质脑靶向的NLCs的最新进展,特别关注其表面修饰、制剂方面、药代动力学行为和治疗各种脑疾病的有效性。使用脂质纳米载体可以极大地改善水溶性差的生物活性物质的物理化学性质和行为,如水分散性和口服生物利用度。由于大脑结构复杂,保护系统众多,药物在大脑中的分配一直是科学家们面临的难题。采用适当的纳米载体技术和替代药物递送方法,如鼻脑给药,可以克服脑靶向问题,提高中枢神经系统作用药物的治疗效果。制药企业最近改变了各种创新的药物递送方法,解决了传统药物递送系统的缺点,并提供了良好的收益风险比。
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引用次数: 0
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Micro and Nanosystems
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