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CASTING SMALL-DIAMETER INGOTS FROM MULTICOMPONENT SILUMINS 用多组分硅合金铸造小直径钢锭
Pub Date : 2014-01-01 DOI: 10.7494/MAFE.2014.40.3.175
Z. Zamkotowicz, B. Augustyn, P. Kumor, D. Kapinos, J. Żelechowski, M. Bigaj
The casting of ingots from aluminum alloys with a small range of solidification temperatures currently poses no major technical problems. On the other hand, problems do occur when multicomponent alloys containing elements such as Cu, Zn, or Mg are cast. This applies to alloys both wrought and cast. For these alloys, the differences in temperature starting and ending the solidification process reach 160°C. The difficulties are even more pronounced when the diameter of the cast ingot is less than 100 mm. Casting small-diameter ingots requires a very careful selection of parameters, which – for ingots with a diameter of about 70 mm – usually involve very high casting rates of up to 400 mm/min. The formation of a subsurface zone in the ingot along the crystallizer working length of several centimeters is very difficult at such a high casting rate and requires the precise determination of parameters for each alloy, particularly if this is a multicomponent alloy with a wide range of solidification temperatures. To this family of alloys belong multicomponent silumins, with the special case of phosphorus-modified near-eutectic and hypereutectic systems. Below are the results of technological tests as well as structure examinations of ingots cast from silumins with different ranges of solidification temperatures. Ingots of 100-mm diameters were cast in a vertical system. In this arrangement, ingots with a diameter of 70 mm were also cast, using crystallizers normally operating in a horizontal continuous casting line.
用小范围的凝固温度铸造铝合金铸锭,目前还不存在重大的技术问题。另一方面,当铸造含有Cu、Zn或Mg等元素的多组分合金时,确实会出现问题。这适用于锻造和铸造合金。对于这些合金,凝固过程开始和结束的温度差达到160℃。当铸锭直径小于100毫米时,困难更加明显。铸造小直径钢锭需要非常仔细地选择参数,对于直径约为70毫米的钢锭,通常需要非常高的铸造速度,最高可达400毫米/分钟。在如此高的铸造速度下,沿着结晶器工作长度几厘米的铸锭形成一个地下区域是非常困难的,并且需要精确确定每种合金的参数,特别是如果这是一种具有广泛凝固温度范围的多组分合金。这类合金属于多组分硅晶合金,特别是磷改性近共晶和过共晶合金。以下是在不同的凝固温度范围内对硅明铸锭进行技术测试和结构检查的结果。直径100毫米的钢锭在垂直系统中铸造。在这种布置下,还使用通常在水平连续铸造生产线上运行的结晶器铸造直径为70毫米的铸锭。
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引用次数: 0
THE APPLICATION OF A COMPUTER TECHNIQUE TO ASSESS THE IMPACT OF CHEMICAL COMPOSITION ON DISPERSED SHRINKAGE MICROPOROSITY OF HYPOEUTECTIC CAST SILUMINS 应用计算机技术评价化学成分对亚共晶铸造硅明分散收缩微孔隙率的影响
Pub Date : 2014-01-01 DOI: 10.7494/MAFE.2014.40.3.125
E. Czekaj, S. Pysz
This article presents the possibility of decreasing dispersed shrinkage microporosity in castings of hypoeutectic alloying silumins, as a result of narrowing – within the standards or industrial specifications – the content of particular elements of the chemical composition: alloying additions and/or impurities. This relatively-simple and, at the same time,  inexpensive method can often lead to a quick solution of this type of defects in castings and the improvement of their tightness. In order to orientate the chemical composition towards an optimal content  computer-aided statistical processing was conducted (using Statistica Ver. 9 software) with the application of figures directly related to shrinkage microporosity as well as indirectly related to the temperature range of crystallisation (ΔT = Tlik – Tsol). This data came from literature and MAGMASoft® software for simulations of pouring and solidification processes in castings. The achieved results were verified under industrial conditions.
本文介绍了减少亚共晶合金硅明铸件中分散收缩微孔隙的可能性,这是由于在标准或工业规范范围内缩小了化学成分中特定元素的含量:合金添加物和/或杂质。这种相对简单,同时又便宜的方法通常可以快速解决铸件中的这类缺陷并改善其密封性。为了将化学成分定位到最佳含量,使用Statistica Ver. 9软件进行了计算机辅助统计处理,应用了与收缩微孔隙率直接相关的数字以及与结晶温度范围间接相关的数字(ΔT = Tlik - Tsol)。这些数据来自文献和用于模拟铸件浇注和凝固过程的MAGMASoft®软件。在工业条件下对所得结果进行了验证。
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引用次数: 0
DIFFUSIBLE HYDROGEN CONTENT IN DEPOSITED METAL OF MULTILAYER WELDED JOINTS 多层焊接接头沉积金属中可扩散氢含量
Pub Date : 2014-01-01 DOI: 10.7494/MAFE.2014.40.4.221
D. Fydrych, A. Świerczyńska, G. Rogalski
The article describes manufacturing technology of multilayer joints in terms of control the diffusible hydrogen content. Diffusible hydrogen content in deposited metal for multilayer welded joints made of covered rutile electrodes or covered cellulosic and basic electrodes was determined. It was found that after four beads, the diffusible hydrogen content decreases in the case of the first technology from 36 ml/100 g to 18 ml/100 g while in the second of about 40 ml/100 g to a level of 12 ml/100 g. The explanation of the mechanisms responsible for this phenomenon and directions for further study were proposed.
从控制扩散氢含量的角度阐述了多层接头的制造工艺。测定了覆盖金红石电极或覆盖纤维素和碱性电极的多层焊接接头中沉积金属中的扩散氢含量。结果发现,经过四粒后,第一种工艺的可扩散氢含量从36ml / 100g下降到18ml / 100g,而第二种工艺的约40ml / 100g的可扩散氢含量下降到12ml / 100g。对这一现象的机理进行了解释,并提出了进一步研究的方向。
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引用次数: 2
Estimation of the cooling rate in 3 mm suction-cast rods based on the microstructural features 基于显微组织特征的3mm吸铸棒材冷却速率估算
Pub Date : 2013-12-31 DOI: 10.7494/MAFE.2013.39.2.7
T. Kozieł, P. Matusiewicz, M. Kopyściański, A. Zielińska-Lipiec
One of the factors influencing possibly of bulk metallic glass fomation is cooling rate attainable in the casting process. The evaluation of the cooling rate of the suction-cast 3 mm rods is presented based on the measurements of the cellular spacing in the Fe-25Ni and lamellar spacing in the Cu-33 Al alloys. The estimated cooling rates are higher close to the rod surface than in the rod axis, which indicates the dominant radial heat flow. In contrast, for the Al-33Cu alloy higher cooling rates were evaluated in the rod axis than close to the surface due to the concave perturbation of the solidification front during eutectic transformation. Based on the results obtained for the Fe-25Ni alloy, it is concluded, that the cooling rate for the suction-cast 3 mm rod is not lower than 228 Ks-1.
影响大块金属玻璃形成可能性的因素之一是铸造过程中所能达到的冷却速度。通过对Fe-25Ni合金的胞状间距和cu - 33al合金的片层间距的测量,对吸铸3mm棒材的冷却速率进行了评价。估算的冷却速率在靠近棒表面处比在棒轴处要高,这表明径向热流占主导地位。相比之下,Al-33Cu合金在共晶转变过程中,由于凝固锋的凹形扰动,在棒材轴处的冷却速率高于靠近表面处的冷却速率。基于对Fe-25Ni合金的实验结果,得出吸铸3mm棒材的冷却速率不低于228 Ks-1的结论。
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引用次数: 6
THE INFLUENCE OF SELECTED ALLOYING ELEMENTS ON THE MICROSTRUCTURE, SELECTED MECHANICAL AND TECHNOLOGICAL PROPERTIES OF BRASSES 合金元素的选择对黄铜组织、力学性能和工艺性能的影响
Pub Date : 2013-12-31 DOI: 10.7494/MAFE.2013.39.2.37
J. Kozana, S. Rzadkosz, A. Garbacz-Klempka, M. Piękoś, W. Cieślak
The research aimed at assessing the influence of alloying elements, such as aluminium, silicon, nickel as well as lead and bismuth on the chosen alloys of Cu-Zn. Microstructures were examined with the help of optical and scanning microscopy with X-ray microanalysis. The properties of the received alloys were determined with regard to changes in the chosen mechanical parameters, namely  R m , A 5 , HB, also, machinability changes were assessed as well as proclivity to hot  fracturing  of Cu-Zn alloys with additives of lead and bismuth. The results indicate the possibility of obtaining, within the alloys analysed, very high mechanical properties: R m up to 700 MPa, hardness within the range of 130 – 180 HB and A 5 from 3 to 30 %. Also, in the case of the researched alloys, the machining and hot fracturing results  look promising.
该研究旨在评估合金元素,如铝、硅、镍以及铅和铋对所选铜锌合金的影响。利用光学显微镜和扫描显微镜以及x射线显微分析检查了显微结构。通过对所选力学参数(R、m、5a、HB)的变化来测定合金的性能,并对添加铅和铋的Cu-Zn合金的可加工性变化和热裂倾向进行了评估。结果表明,在所分析的合金中,有可能获得非常高的力学性能:rm可达700 MPa,硬度在130 - 180 HB范围内,a5从3%到30%。此外,在所研究的合金中,加工和热裂的结果也很有希望。
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引用次数: 4
ALUMINUM FOAMS GLUING 泡沫铝粘接
Pub Date : 2013-12-31 DOI: 10.7494/MAFE.2013.39.2.15
A. Sajek
The paper presents an example of design solution of aluminum goam glue joint using twocomponent epoxy glue. The joint principles for distribution forces and stresses in the tensile sample were formulated. Recommendations for surface preparation of foam and gluing procedure aimed at control the porosity of the foam and glued surface roughness were established. As a result of strength test defined joint destruction mechanism was proposed. It was suggested that optimized joint design improving its properties.
本文介绍了一种双组份环氧胶粘接铝板胶缝的设计方案实例。提出了拉伸试样中力和应力分布的联合原理。针对控制泡沫的孔隙率和粘接表面粗糙度,提出了泡沫表面制备和粘接工艺的建议。在强度试验的基础上,提出了节理破坏机理。建议对接头进行优化设计,以提高接头的性能。
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引用次数: 2
PHYSICOCHEMICAL AND MECHANICAL PROPERTIES OF CROFER 22 APU FERRITIC STEEL APPLIED IN SOFC INTERCONNECTS sofc互连用crofer 22apu铁素体钢的物理化学和力学性能
Pub Date : 2013-12-31 DOI: 10.7494/MAFE.2013.39.2.47
M. Stygar, P. Kurtyka, T. Brylewski, W. Tejchman, R. Staśko
The paper presents the results of investigations of the physicochemical and mechanical properties of the Crofer 22 APU steel designed for application in metallic interconnects forming the key components of solid oxide fuel cells (SOFCs). Microstructural and hardness studies of non-metallic inclusions and the matrix were carried out. Based on compression tests of raw Crofer 22 APU and the steel after 600 hrs of cyclic oxidation in air at 800°C , the composition of non-metallic inclusions and their influence on the strength properties of the steel were determined.
本文介绍了用于固体氧化物燃料电池(sofc)关键部件金属互连的Crofer 22 APU钢的物理化学和力学性能的研究结果。对非金属夹杂物和基体进行了显微组织和硬度研究。通过对Crofer 22 APU原料和钢在800℃空气中循环氧化600 h后的压缩试验,确定了非金属夹杂物的组成及其对钢强度性能的影响。
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引用次数: 5
ARCHAEOLOGICAL REMAINS OF THE COPPER METALLURGY IN LOWER SILESIA 下西里西亚铜冶金的考古遗迹
Pub Date : 2013-12-31 DOI: 10.7494/MAFE.2013.39.2.29
A. Garbacz-Klempka, S. Rzadkosz, T. Stolarczyk, J. Kozana, M. Piękoś
Many traces of copper metallurgy, such as slag and other copper melts, can be found in the area of Lower Silesia. The research programme, which assesses the exact location and detailed inventory of the sites connected with mining and copper smelting in the area of three historical regions of its exploitation, as well as testing of the collected material is implemented by the Copper Museum in Legnica, in collaboration with the Faculty of Foundry, at the University of Science and Technology. The tested material mainly consists of copper slag with different content of copper melts, being a semi product. The copper metallurgy remains, discovered during the research, undergo specialistic analyses, which will help better characterise the findings as well as contribute to documenting metallurgical processes in the historical bloomeries in Lower Silesia, and moreover to prepare further research in this field.  The material coming from the area of Miedzianka, being the oldest and the longest working exploitation centre of copper ores and pollymetalic ores, is of special significance for the research. Mining activity in the area of Miedzianka took place as early as the beginning of the 14 th century, the first record from 1311 ( Cuprifodina in montubus) is the oldest information concerning copper mining in Poland.
在下西里西亚地区可以发现许多铜冶金的痕迹,如矿渣和其他铜熔体。这项研究方案是由列格尼察的铜业博物馆与科学技术大学铸造学院合作执行的,它评估了在三个开采铜的历史区域内与采矿和炼铜有关的遗址的确切位置和详细清单,并对收集到的材料进行检验。试验材料主要由铜渣和不同含量的铜熔体组成,为半成品。在研究过程中发现的铜冶金遗迹进行了专门分析,这将有助于更好地描述这些发现,并有助于记录下西里西亚历史上的冶金过程,并为该领域的进一步研究做准备。作为世界上最古老、工作时间最长的铜矿和多金属矿开采中心,来自米兹扬卡地区的材料对研究具有特殊意义。Miedzianka地区的采矿活动早在14世纪初就开始了,1311年的第一个记录(montubus的Cuprifodina)是关于波兰铜矿开采的最古老的信息。
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引用次数: 2
ARTEFACTS FROM KRAKOW-NOWA HUTA AS AN ILLUSTRATION OF SELECTED ISSUES OF RESEARCH INTO PREHISTORIC AND MEDIAEVAL CASTING 克拉科夫-诺瓦胡塔的手工艺品作为史前和中世纪铸造研究的选定问题的例证
Pub Date : 2013-12-31 DOI: 10.7494/MAFE.2013.39.2.23
A. Garbacz-Klempka, S. Rzadkosz, J. Górski
In cooperation with the Archaeological Museum in Krakow, an attempt has been made to examine the earliest traces of non-ferrous metal metallurgy and casting in present-day Krakow. The preparatory investigation has centred around a group of finds coming from a small section of the eastern part of the city, including the area of present-day Nowa Huta. The paper gives an overall view of objects ranging from the first copper artefacts from the territory of Poland in the 4th millennium BC through Lusatian bronzes and Celtic products to modern slag from Jan Thurzo’s copper smelter. The analysis, involving diverse copper or copper alloy artefacts, ornaments and tools – both imports and local products – has been aimed at preliminary identification of Krakow’s earliest metal artefacts in terms of their materials and methods of production, and at preparing the ground for further study. This multifaceted research is intended to result in a comparison of materials and techniques used in metallurgy and casting during the timespan of 5000 years.
在与克拉科夫考古博物馆的合作下,已尝试在今天的克拉科夫检查有色金属冶金和铸造的最早痕迹。预备调查集中在城市东部的一小部分地区,包括今天的Nowa Huta地区的一组发现。这篇论文对这些物品进行了全面的介绍,从公元前4千年波兰境内的第一批铜制品,到卢萨廷的青铜器和凯尔特产品,再到Jan Thurzo的铜冶炼厂的现代炉渣。这项分析涉及各种铜或铜合金人工制品、装饰品和工具——包括进口产品和当地产品——目的是初步确定克拉科夫最早的金属人工制品的材料和生产方法,并为进一步研究奠定基础。这项多方面的研究旨在对5000年来冶金和铸造中使用的材料和技术进行比较。
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引用次数: 2
DETERMINATION OF DIFFUSIBLE HYDROGEN CONTENT IN THE DEPOSITED METAL OF RUTILE ELECTRODES BY THE GLYCERIN METHOD 甘油法测定金红石电极沉积金属中可扩散氢含量
Pub Date : 2013-01-01 DOI: 10.7494/MAFE.2013.39.1.43
D. Fydrych, J. Tomków, A. Świerczyńska
The presence of diffusible hydrogen in welded joints is one of the causes of formation the welding imperfections. Improvement of weldability can be achieved by reducing the hydrogen amount in welded joints. This requires, among others, the finding of sources of hydrogen. For high hydrogen processes the commonly used method of determining the diffusible hydrogen amount is the glycerin method. This paper concerns issues related to the test procedure and the possibility to control the diffusible hydrogen amount in deposited metal.
焊接接头中扩散氢的存在是造成焊接缺陷的原因之一。可焊性的改善可以通过降低焊接接头中的氢含量来实现。这就要求找到氢的来源。对于高氢工艺,测定可扩散氢量的常用方法是甘油法。本文讨论了与试验程序和控制沉积金属中扩散氢量的可能性有关的问题。
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引用次数: 11
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Metallurgy and Foundry Engineering
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