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INFLUENCE OF DEFORMATION CONDITIONS ON THE RHEOLOGICAL PROPERTIES OF 6xxx SERIES Al ALLOY 变形条件对6xxx系列铝合金流变性能的影响
Pub Date : 2018-01-01 DOI: 10.7494/mafe.2018.44.4.161
T. Bajor, A. Kawałek, S. Sawicki, K. Laber, J. Borowski
Knowledge of the characteristics describing the technological properties of the material is the basis for correct numerical simulation and the design of new technological processes or the modernization of existing ones. For each technological process of plastic forming, a set of features should be defined that correctly describe the susceptibility of the material to its shaping in a given process. The paper presents the results of rheological tests of 6xxx series Al alloy, obtained for deformation parameters corresponding to the process of the extrusion of large-size profiles. The effect of deformation conditions on changes in yield stress was determined. Next, the true values of the mathematical model coefficients describing the rheological properties of the tested material were determined using the inverse method, which is the basis for conducting numerical tests.
描述材料技术特性的特性知识是正确的数值模拟和新工艺流程设计或现有工艺流程现代化的基础。对于塑性成形的每一个工艺过程,应定义一组特征,以正确地描述材料在给定过程中对其成形的敏感性。本文介绍了6xxx系列铝合金在大尺寸型材挤压过程中变形参数的流变学试验结果。确定了变形条件对屈服应力变化的影响。其次,采用逆方法确定描述被试材料流变特性的数学模型系数的真实值,这是进行数值试验的基础。
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引用次数: 1
ELECTRODEPOSITION OF SILVER FROM NITRATE-TARTRATE SOLUTIONS 从硝酸盐-酒石酸盐溶液中电沉积银
Pub Date : 2018-01-01 DOI: 10.7494/MAFE.2018.44.2.81
E. Rudnik
The electrodeposition of silver from AgNO 3 solutions with the addition of L-tartaric acid was investigated. The cathodic reaction was accompanied by low electrode polarization and run under activation control for AgNO 3 concentrations of above 70 mM. Tartaric acid only slightly shifted the polarization curves towards more electronegative potentials (by approx. 50 mV), but it did not change the rate-determining step. The activation control of the process resulted in the formation of rough and coherent deposits, while the mixed or diffusion control of the process promoted the formation of dendritic-like structures and spongy deposits.
研究了在agno3溶液中加入l -酒石酸电沉积银的方法。当agno3浓度大于70 mM时,阴极反应伴随着低电极极化,并在活化控制下进行。酒石酸只略微使极化曲线向电负性电位方向移动(大约移动了1个左右)。50 mV),但没有改变速率决定步长。活化控制的过程导致了粗糙和相干沉积的形成,而混合或扩散控制的过程促进了枝状结构和海绵状沉积的形成。
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引用次数: 0
Effect of texture on deformation mode in magnesium and AZ61 alloy 织构对镁及AZ61合金变形模式的影响
Pub Date : 2018-01-01 DOI: 10.7494/mafe.2018.44.2.91
B. Sułkowski
The effect of the initial texture on the deformation mode and mechanical properties was studied in magnesium and its AZ61 alloy. Both materials had a very similar initial texture. Two cases were investigated: samples with a texture where the basal slip system was blocked, and samples having a texture where the basal slip system was allowed to activate. The samples were deformed by compression at room temperature at a strain rate of 10 -3 s -1 . It was found that the initial texture had a very strong impact on the deformation mode in magnesium; however, there was no effect of the initial texture on the deformation mode in the case of AZ61. The investigations were compared to simulations of texture evolution using the Taylor model. From the simulations, the Taylor factor and slip system activity were obtained. It was found that, in the case of magnesium, twinning or slip (both basal and non-basal) are the two main deformation modes, while in the case of AZ61, slip is the only main deformation mechanism despite the initial texture. The impact of the initial texture is discussed in more detail in the present study.
研究了镁及其AZ61合金初始织构对合金变形方式和力学性能的影响。两种材料的初始纹理非常相似。研究了两种情况:具有基底滑动系统被阻塞的纹理的样品,以及具有允许基底滑动系统激活的纹理的样品。试样在室温下以10 -3 s -1的应变速率进行压缩变形。结果表明,初始织构对镁合金的变形模式有很强的影响;而初始织构对AZ61的变形模式没有影响。将研究结果与使用Taylor模型的纹理演化模拟进行了比较。通过模拟得到了滑动系统的泰勒因子和活动性。结果表明,在镁合金中,孪晶或滑移(基底和非基底)是两种主要变形模式,而在AZ61中,滑移是唯一的主要变形机制,尽管存在初始织构。本文详细讨论了初始织构的影响。
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引用次数: 0
MAGNETIC PROPERTIES OF Fe NANOWIRES ELECTRODEPOSITED IN SELF-ORDERED ALUMINA MEMBRANE 自有序氧化铝膜上电沉积铁纳米线的磁性能
Pub Date : 2018-01-01 DOI: 10.7494/mafe.2018.44.4.169
I. Dobosz, W. Gumowska, M. Czapkiewicz
The iron nanowire arrays (NWs) were fabricated by DC electrodeposition into hexagonally ordered alumina pores. With the use of X-ray diffraction analysis, the structure of iron wires was determined. The iron wires have the Body Centered Cubic structure. The influence of cathodic deposition potential and parameters of membrane on the magnetic properties of nanowire arrays was investigated. Magnetic properties analyzed by VSM measurements suggest that the easy axis of magnetization follows the nanowire axis, with coercivity increasing with a decrease of nanowire diameter and length. The dependence of the height of Fe wires on the electrodeposition potential was determined. The low cathodic potential and smaller pore diameter are the synthesis parameters most beneficial for large coercivity with easy axis along nanowires.
采用直流电沉积法制备了铁纳米线阵列(NWs)。利用x射线衍射分析,确定了铁丝的结构。铁丝为体心立方结构。研究了阴极沉积电位和膜参数对纳米线阵列磁性能的影响。磁性能分析表明,易磁化轴与纳米线轴线一致,矫顽力随纳米线直径和长度的减小而增大。测定了铁丝高度与电沉积电位的关系。低阴极电位和较小孔径是制备大矫顽力且易沿纳米线轴向的复合材料最有利的合成参数。
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引用次数: 1
RESEARCH ON COPPER RECOVERY FROM SLEDGE FROM SUSPENDED COPPER CONCENTRATE REDUCTION PROCESS 悬浮铜精矿还原过程中撬车回收铜的研究
Pub Date : 2018-01-01 DOI: 10.7494/mafe.2018.44.3.119
R. Romankiewicz, F. Romankiewicz
The research on the dispersal of slag from the slurry process was carried out in a laboratory resistance furnace. Before declaring, the slag contained 13.62% copper. In the processes of reduction of slag samples with calcium carbide in the form of carbide with activating additives Na2CO3 and CaF2, the content of copper in the slag was reduced to a level of 0.28–0.63% Cu. The polymetallic melt formed after the decoupling of the slag contained 78.55–84.9% Cu, 10.8–16.48% Pb, and 0.08–0.39% Fe.
在实验室电阻炉上进行了渣浆过程的分散研究。申报前,渣含铜13.62%。在以电石形式还原矿渣样品的过程中,添加活化剂Na2CO3和CaF2,使矿渣中铜的含量降至0.28-0.63%。渣解耦后形成的多金属熔体中Cu含量为78.55 ~ 84.9%,Pb含量为10.8 ~ 16.48%,Fe含量为0.08 ~ 0.39%。
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引用次数: 0
CHARACTERISTICS OF Al-Fe SINTERS MADE BY THE POWDER METALLURGY ROUTE 粉末冶金法制备铝铁烧结矿的特点
Pub Date : 2018-01-01 DOI: 10.7494/mafe.2018.44.4.195
Magdalena Majchrowska, Konrad Lasek, M. Nowak, P. Pałka, B. Sułkowski
The Al/Fe material was prepared by the powder metallurgy route with an additional intermediate stage which was a centrifuge of powder mixture. The application of the centrifuge stage was applied to obtain circular phase distribution of Al-rich phases in a sintered material. Iron powder with a particle size under 100 μm and aluminum powder with a particle size of about 25 μm, were used as starting materials. To determine the effect of centrifuging time on the distribution of Fe-Al particles, scanning electron microscopy (SEM, EDS) and XRD techniques were used. Microstructure observations show the influence of the centrifuging time on the distribution of Fe particles. It was observed that a longer centrifuging time caused changes in the ratio concentration of elements and allowed the growth of the intermetallic phase at the interface between solid Al and Fe particles.
采用粉末冶金工艺制备了Al/Fe材料,并增加了一个中间阶段,即粉末混合物的离心机。应用离心分离机对烧结材料中富铝相的圆形相分布进行了研究。以粒径在100 μm以下的铁粉和粒径在25 μm左右的铝粉为起始原料。为了确定离心时间对Fe-Al颗粒分布的影响,采用扫描电镜(SEM)、能谱仪(EDS)和x射线衍射(XRD)技术。微观结构观察表明,离心时间对铁颗粒的分布有影响。结果表明,随着离心时间的延长,元素的浓度比发生了变化,使得Al - Fe固体颗粒界面处的金属间相得以生长。
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引用次数: 1
ANALYSIS OF INFLUENCE OF PROCESS PARAMETERS ON TEMPERATURE DISTRIBUTION IN PROFILES EXTRUDED FROM 6xxx-SERIES ALUMINUM ALLOYS 工艺参数对6xxx系列铝合金挤压型材温度分布的影响分析
Pub Date : 2018-01-01 DOI: 10.7494/mafe.2018.44.3.133
S. Berski, M. Krakowiak, T. Bajor, A. Kawałek, H. Jurczak
Changing market preferences regarding expectations in terms of the functionality, properties, and appearance of a finished product place excessive demands on manufacturers. The 6xxx-series alloys are the most commonly used in extrusion, and they have broad applications (e.g., the construction, electronics, automotive, and shipbuilding industries). The development of deformation technology at the design stage reaps unquestionable benefits when planning the production process. Under real conditions, the extrusion of hollow profiles requires the use of pocket dies, whose proper design is a complex process. This paper presents the results of preliminary numerical investigations of the extrusion process of structural panels from the 6005A aluminum alloy intended for the construction of transport car bodies. The influence of selected parameters of the extrusion process on the temperature distribution was analyzed in the material. The calculations were made using FEM for a three-dimensional deformation state, taking into account the thermal phenomena occurring during the applied deformation scheme in the extrusion process carried out in a flat die.
不断变化的市场偏好对成品的功能、属性和外观的期望对制造商提出了过高的要求。6xxx系列合金最常用于挤压,它们具有广泛的应用(例如,建筑,电子,汽车和造船工业)。变形技术在设计阶段的发展在规划生产过程时无疑会带来好处。在实际条件下,中空型材的挤压需要使用凹模,凹模的合理设计是一个复杂的过程。本文介绍了运输汽车车身用6005A铝合金结构板挤压成形工艺的初步数值研究结果。分析了挤压工艺参数的选择对材料内部温度分布的影响。采用有限元法对三维变形状态进行了计算,并考虑了在平面模具挤压过程中施加变形方案时发生的热现象。
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引用次数: 0
INFLUENCE OF IMMERSION DEPTH OF LADLE SHROUD IN LIQUID STEEL ON RANGE OF THE TRANSITION ZONE FOR ONE-STRAND TUNDISH DURING CONTINUOUS CASTING OF STEEL 钢包罩在钢液中的浸泡深度对连铸单线中间包过渡区范围的影响
Pub Date : 2017-10-13 DOI: 10.7494/MAFE.2017.43.2.81
M. Bartosiewicz, A. Cwudziński
This article presents the results of computer simulation of the flow of liquid steel through one-strand tundish. In paper was examined four immersion depth of ladle shroud in liquid steel. The simulation was performed for sequence of slabs casting. The effect of calculations were a residence time distribution curves (RTD), type (F). Based on the distribution curves range of the transition zone for the different variants of the immersion depth of ladle shroud were estimated. Based on the results of numerical calculations, it was found that increase the immersion depth of ladle shroud in liquid steel influences on the range of transition zone. For numerical simulation of the flow of liquid steel Ansys-Fluent program were used.
本文介绍了钢水在单线中间包中流动的计算机模拟结果。本文研究了钢包罩在钢液中的四种浸泡深度。对板坯连铸过程进行了数值模拟。计算结果为停留时间分布曲线(RTD)型(F),并在此基础上估计了不同浸深变化的钢包盖过渡区范围。数值计算结果表明,增加钢包罩在钢液中的浸泡深度对过渡区范围有影响。采用Ansys-Fluent软件对钢液流动进行了数值模拟。
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引用次数: 4
HETEROGENEITY OF GLASS COMPONENTS IN SLAG AFTER NICKEL ACQUISITION PROCESS FROM KOLA PENINSULA (RUSSIA) 俄罗斯科拉半岛取镍后渣中玻璃组分的非均质性
Pub Date : 2017-10-13 DOI: 10.7494/MAFE.2017.43.2.89
A. Kasikov, Juri Neradovsky, M. Huber, Y. Mayorova, E. Rakitina, Nikolai V. Grishin
The problem of the disposal of metallurgical slags in the copper-nickel industry also remains open in the Kola Peninsula area, where this kind of exploitation and processing of sulphide Cu-Ni deposits is conducted. The urgent need is to reuse the waste slag heaps through the effective manner of their use based on our available technologies. The slag obtained after processing sulphide copper-nickel ores in the Kola Peninsula contains about 4 wt.% of the ore. The chemical and mineral composition of the slag plays a key role when considering the possibility of its re-use in the context of environmental nuisance. The line of processing Cu-Ni sulfide deposits from the slag proposed by the authors is based on the ability to change the slag phase composition by its oxidation and reduction processes for the enrichment of ore mineralization for reuse.
在科拉半岛地区进行这种硫化物铜镍矿床的开采和加工,铜镍工业中冶金渣的处理问题也仍然存在。在现有技术的基础上,通过有效的利用方式,实现废渣堆的资源化利用是当务之急。在科拉半岛处理硫化铜镍矿石后获得的矿渣约占矿石的4 wt.%。在考虑其在环境污染背景下再利用的可能性时,矿渣的化学和矿物组成起着关键作用。作者提出的从矿渣中处理铜镍硫化物矿床的路线是基于通过其氧化和还原过程改变矿渣相组成的能力,从而使矿石矿化富集并再利用。
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引用次数: 2
COPPER MATRIX COMPOSITES REINFORCED WITH TITANIUM NITRIDE PARTICLES SYNTHESIZED BY MECHANICAL ALLOYING AND SPARK PLASMA SINTERING 采用机械合金化和放电等离子烧结技术合成了氮化钛增强铜基复合材料
Pub Date : 2017-10-13 DOI: 10.7494/MAFE.2017.43.2.97
Aleksandra Franczak, J. Karwan-Baczewska, D.Sc. Ph.D. Eng
Copper matrix composites containing ceramic particles such as carbides, borides, or nitrides have attracted much attention over the last few years. The increased interest in such materials has mainly been created by their high electrical and thermal conductivity, good mechanical and tribological properties, and microstructural stability. Among other nitrides, the titanium nitride seems to be considered asan attractive reinforcement due to its high hardness, excellent electrical conductivity, and stability at high temperatures. Moreover, its good corrosion resistance proves the uniqueness of the TiN particles above any other nitrides. In this work, Cu-10 wt.% TiN composite powders were produced by mechanical alloying and sintered by the spark plasma sintering (SPS) technique under different temperatures. The morphology and powder particle size after mechanical synthesis were inspected by a scanning electron microscopy (SEM) for all of the powder samples; chemical composition analyses (EDS) were also  performed. The hydrostatic method was used to measure the density of the composite samples to analyze the influence of milling time on the process of consolidation in the composite powders.
近年来,含有碳化物、硼化物或氮化物等陶瓷颗粒的铜基复合材料引起了人们的广泛关注。人们对这类材料越来越感兴趣,主要是因为它们具有高导电性和导热性、良好的机械和摩擦学性能以及微观结构的稳定性。在其他氮化物中,氮化钛似乎被认为是一种有吸引力的增强材料,因为它具有高硬度、优异的导电性和高温稳定性。此外,其良好的耐腐蚀性证明了TiN颗粒优于其他氮化物的独特性。本文采用机械合金化法制备了cu - 10wt .% TiN复合粉末,并采用火花等离子烧结技术在不同温度下烧结。采用扫描电镜(SEM)对所有粉末样品进行了机械合成后的形貌和粉末粒度的观察;同时进行了化学成分分析(EDS)。采用流体静力法测定了复合材料试样的密度,分析了制粉时间对复合粉末固结过程的影响。
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引用次数: 8
期刊
Metallurgy and Foundry Engineering
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