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Enabling Ecosystem Based Management: New Ways to Conduct Deep Sea Minerals Exploration 实现基于生态系统的管理:开展深海矿产勘探的新途径
Pub Date : 2023-04-24 DOI: 10.4043/32244-ms
H. Smit, Laurie Meyer, Adrian J. Flynn, G. van Eck, Giorgia Cecino
The Cook Islands (CI) possesses within its Exclusive Economic Zone (EEZ) a massive field of polymetallic nodules representing one of the world's largest undeveloped cobalt deposits, along with large quantities of other metals critical to achieving global energy transition targets. In February of 2022 the Seabed Minerals Authority (SBMA) of the CI granted licenses to three companies to conduct nodule exploration programs. This paper describes the process adopted by Moana Minerals, one of the license holders, to define new ways of conducting exploration which are focused on addressing the greatest challenge to Deep Sea Mining (DSM) development – that of securing the social license to advance to eventual mining of the resources. While it is generally true for any DSM project, obtaining license to operate within the EEZ of a sovereign nation requires even more focus on socio-economic and cultural concerns. Hence Moana Minerals invested even before exploration license award in the completion of an Environmental and Social Impact Assessment (ESIA) scoping study. This exercise helped to define the key questions and concerns, the range of stakeholders in the ESIA process, and began to construct the Ecosystem Based Model which is the heart of our ESIA program. We describe our employment of the increasingly adopted best practice of Ecosystem Based Management (EBM), which considers the entire ecosystem and its services, and the complex associated interactions for a "whole of system" approach. We discuss how this model is used to help communicate relationships between potential stressors associated with seabed mining and ecosystem responses, as well as how it is used to identify thresholds and guide development and adaptation of ecosystem management approaches. Given the challenges of the remoteness of the Cook Islands, limited exploration assets in the region, and ongoing supply chain delays and limitations, our early analysis of how best to execute an EBM-based program concluded that a dedicated research vessel properly outfitted with a full suite of scientific gear would be key to success. We describe our program to economically develop such an exploration system through repurposing an offshore support vessel, with an aim towards maximum suitability for Cook Islands-based exploration and other deep sea exploration work in the region as well as other potential high value regional applications. Finally, we discuss operations to date using this critical exploration-enabling asset.
库克群岛(CI)在其专属经济区(EEZ)内拥有大量多金属结核,是世界上最大的未开发钴矿床之一,以及大量对实现全球能源转型目标至关重要的其他金属。2022年2月,CI的海底矿产管理局(SBMA)向三家公司颁发了进行模块勘探计划的许可证。本文描述了许可证持有者之一Moana Minerals采用的流程,以确定进行勘探的新方法,重点是解决深海采矿(DSM)发展面临的最大挑战-确保社会许可证以推进最终的资源开采。对于任何DSM项目来说,获得在主权国家专属经济区内运营的许可证,都需要更多地关注社会经济和文化问题。因此,Moana Minerals甚至在授予勘探许可证之前就投资完成了环境和社会影响评估(ESIA)范围研究。这个练习有助于定义ESIA过程中的关键问题和关注,利益相关者的范围,并开始构建基于生态系统的模型,这是我们ESIA计划的核心。我们描述了越来越多采用的基于生态系统的管理(EBM)的最佳实践,它考虑了整个生态系统及其服务,以及“整个系统”方法中复杂的相关相互作用。我们讨论了如何使用该模型来帮助沟通与海底采矿和生态系统响应相关的潜在压力源之间的关系,以及如何使用该模型来确定阈值并指导生态系统管理方法的开发和适应。考虑到库克群岛地处偏远的挑战,该地区勘探资产有限,以及持续的供应链延迟和限制,我们对如何最好地执行基于ebm的计划的早期分析得出结论,一艘配备全套科学设备的专用研究船将是成功的关键。我们描述了我们的计划,通过重新利用海上支援船来经济地开发这样一个勘探系统,目的是最大限度地适合库克群岛的勘探和该地区的其他深海勘探工作,以及其他潜在的高价值区域应用。最后,我们讨论了迄今为止使用该关键的勘探资产的操作。
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引用次数: 0
Numerical Simulation of Subsea Wellhead Bearing Capacity in Deepwater with Novel Expandable Surface Conductor Foundation 新型可膨胀地面导体基础深水水下井口承载力数值模拟
Pub Date : 2023-04-24 DOI: 10.4043/32618-ms
Minghe Zhang, Jin Yang, Qishuai Yin, Yu Song, Yuanming Wang, Yisu Zhou, Lei Li, Yuxiang Yang
Subsea wellhead stability is an important technical issue in deepwater and ultra-deepwater oil and gas drilling operations. Since the soil under mudline is mainly silt and clay with weak cementation, the vertical friction force and horizontal displacement provided by the surface conductor are limited. The mechanical properties of subsea wellhead, including displacement and stress, are mainly distributed near the mud line. The novel expandable surface conductor can effectively enhance the vertical bearing capacity and horizontal mechanical properties of the subsea wellhead by adding annular absorbent expansion materials to the conductor surface. In this paper, ABAQUS software was used to establish a numerical simulation model of the novel expandable surface conductor. Annular expansion material was installed on the upper, middle, and lower part of the surface conductor, respectively, to analyze its influence on the mechanical properties of the subsea wellhead. At the same time, the mechanical properties of the subsea wellhead of the conventional conductor and the novel expandable conductor are compared and analyzed. The results show that the novel expandable surface conductor arranged near the mudline can effectively enhance the lateral mechanical properties of the subsea wellhead, but has little effect on the vertical bearing capacity of the wellhead, which is mainly due to the weak soil properties near the mudline. The annular expansion material in the middle and lower part of the conductor has little influence on the lateral mechanical properties of the subsea wellhead, but it is more obvious to improve the vertical bearing capacity of the wellhead, which is because the mechanical properties of the deep formation below the mudline are strong, and the horizontal displacement and bending moment of the conduit will not be transmitted to a greater depth under the mudline. At the same time, the lower end part of the expansion material has obvious influence on the vertical bearing capacity of subsea wellhead. An exploratory study on the improvement of the mechanical properties of the subsea wellhead with the novel expandable surface conductor and basic rule is carried out through the numerical simulation method, which provides theoretical guidance for the subsequent industrial design and application of the novel expandable surface conductor.
水下井口稳定性是深水和超深水油气钻井作业中的一个重要技术问题。由于泥线下土体主要为粉土和粘土,胶结性较弱,地表导体提供的垂直摩擦力和水平位移有限。水下井口的位移和应力等力学性能主要分布在泥浆线附近。新型可膨胀表面导体通过在导体表面添加环空吸收性膨胀材料,可以有效提高水下井口的垂直承载能力和水平力学性能。本文利用ABAQUS软件建立了新型可膨胀表面导体的数值模拟模型。在地面导体的上部、中部和下部分别安装环空膨胀材料,分析其对水下井口力学性能的影响。同时,对比分析了常规导管与新型膨胀导管水下井口的力学性能。结果表明:布置在泥线附近的新型可膨胀表面导体能有效提高水下井口的横向力学性能,但对井口的竖向承载力影响不大,这主要是由于泥线附近土体性质较弱所致。导管中下部环空膨胀材料对水下井口横向力学性能影响不大,但对提高井口竖向承载能力的作用更为明显,这是因为泥线以下深层地层力学性能较强,导管的水平位移和弯矩不会传递到泥线以下更大的深度。同时,膨胀材料下端部分对水下井口的垂直承载力有明显的影响。通过数值模拟方法对新型可膨胀表面导体改善水下井口力学性能及基本规律进行探索性研究,为后续新型可膨胀表面导体的工业设计和应用提供理论指导。
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引用次数: 0
Critical and Hard Minerals Management on the United States Outer Continental Shelf 美国外大陆架的关键和硬矿物管理
Pub Date : 2023-04-24 DOI: 10.4043/32640-ms
P. Knorr
The Bureau of Ocean Energy Management (BOEM), an agency within the U.S. Department of the Interior, has responsibility over both energy and non-energy mineral development on the United States Outer Continental Shelf (OCS) under the OCS Lands Act ("OCSLA"). BOEM’s Marine Minerals Program (MMP) manages federal offshore mineral deposits through non-competitive, negotiated agreements for federal sand and gravel ("sand") used in coastal restoration efforts and the competitive leasing of critical and hard economic minerals ("critical minerals"). As the sole federal steward of OCS critical minerals, BOEM MMP is responsible for understanding where critical minerals are located, identifying and understanding their environments, managing activities that affect these resources, and implementing pertinent federal policies. Fulfilling these responsibilities involves the collection and analysis of environmental, geological, and geophysical data; supporting the science needed to understand the impacts of resource-related authorized activities on the biological, physical, and sociocultural environments; encouraging emerging technologies that can reduce the environmental impact of activities; and communicating with stakeholders to foster an understanding of existing federal regulations and potential needs to revise the legal framework. Four U.S. federal rules in the Code of Federal Regulations (CFR) currently inform MMP’s procedures: 30 CFR 580 (prospecting for minerals), 30 CFR 581 (leasing of minerals), 30 CFR 582 (operations in the OCS related to minerals), and 30 CFR 583 (negotiated noncompetitive agreements for sand). Other federal laws and regulations are also pertinent, particularly those supporting the National Environmental Policy Act, Endangered Species Act, National Historic Preservation Act, Marine Mammal Protection Act, Coastal Zone Management Act, Clean Air Act, Federal Water Pollution Control Act, and Magnuson Stevens Fishery Conservation and Management Act.
海洋能源管理局(BOEM)是美国内政部下属的一个机构,根据《美国外大陆架土地法》(“OCSLA”)负责美国外大陆架(OCS)上的能源和非能源矿产开发。BOEM的海洋矿产项目(MMP)通过非竞争性的谈判协议管理联邦近海矿藏,用于海岸恢复工作的联邦砂和砾石(“砂”),以及关键和硬经济矿物(“关键矿物”)的竞争性租赁。作为OCS关键矿产的唯一联邦管理者,BOEM MMP负责了解关键矿产的位置,识别和了解其环境,管理影响这些资源的活动,并实施相关的联邦政策。履行这些职责包括收集和分析环境、地质和地球物理数据;支持必要的科学研究,以了解与资源有关的经批准活动对生物、物理和社会文化环境的影响;鼓励能够减少活动对环境影响的新兴技术;与利益相关者沟通,促进对现有联邦法规和修改法律框架的潜在需求的理解。目前,美国联邦法规(CFR)中的四项联邦规则为MMP的程序提供了指导:30 CFR 580(矿产勘探)、30 CFR 581(矿产租赁)、30 CFR 582(与矿产相关的OCS作业)和30 CFR 583(谈判的非竞争协议)。其他联邦法律法规也与此相关,特别是那些支持《国家环境政策法》、《濒危物种法》、《国家历史保护法》、《海洋哺乳动物保护法》、《沿海地区管理法》、《清洁空气法》、《联邦水污染控制法》和《马格努森·史蒂文斯渔业保护和管理法》的法律法规。
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引用次数: 0
Vito Project: Hull / Mooring Design & Platform Installation Vito项目:船体/系泊设计和平台安装
Pub Date : 2023-04-24 DOI: 10.4043/32503-ms
Darin Johnson, C. Heyl, R. Kamal, Yile Li
In 2009, the Vito field was discovered in more than 4,000 ft of water approximately 150 miles offshore from New Orleans, Louisiana. The project produces from reservoirs nearly 30,000 feet below sea level. This paper provides an overview of the Hull & Mooring system, executing a minimum technical scope to produce a simplistic design. This paper is part of a Vito Project series at OTC 2023, and the other papers are listed in the references. The original Vito project execution strategy was to replicate the Shell mega-project of Appomattox. As the industry and market began to change in 2015, the project faced significant financial hurdles, and the project team decided to refresh the design concept to reduce cost and simplify. The team regrouped to propose a smaller semi-submersible Floating Production System (FPS) with a simplistic mooring design. The Topsides was designed to be lifted as a single module, with a payload of less than 10,000 st to enable competitive tendering process. The redesigned FPS concept was moored with 12 taut, chain – polyester – chain mooring line system utilizing an in-line mooring tensioner, removing the traditional mechanically complicated and space demanding "on-vessel" winch systems. Vito employed a passive hull system, with all ballasting occurring over the top without hull penetrations. There were no pump rooms within the hull as equipment is accessed from top of column, removing the need for regular hull access to maintain equipment. The hull compartmentation also followed a simple approach, containing only 12 ballast tanks to reduce fabrication cost. The hull design also included simplified ring stiffening for columns which eliminated the traditional orthogonally stiffened systems. Additionally, the structure utilized an upper column frame structure to support the topsides deck and served as a bracing for supporting columns at the top for squeeze-pry loads and bracing for supporting columns during dry tow. The simplification of the stiffening system and topsides deck support design reduced interfaces between hull and topsides and also opened up options for fabrication of topsides and hull. Key challenges included developing installation methods without traditional FPS mooring chain jacks and increasing installation options by not requiring a large installation derrick barge and enabling use of common anchor handler vessels. The project experienced fabrication delays due to COVID-19, which required creative solutions transporting the FPS from Singapore to the Gulf of Mexico. The design team enabled the use of various heavy transportation vessels (HTV), ultimately settling on a smaller HTV modified with four 25 ft outriggers.
2009年,Vito油田在距离路易斯安那州新奥尔良约150英里的海面上被发现,水深超过4000英尺。该项目从海平面以下近3万英尺的水库中开采石油。本文提供了船体和系泊系统的概述,执行最小的技术范围,以产生一个简单的设计。本文是OTC 2023上Vito项目系列的一部分,其他论文在参考文献中列出。Vito最初的项目执行策略是复制壳牌的阿波马托克斯大型项目。随着2015年行业和市场的变化,该项目面临着巨大的资金障碍,项目团队决定更新设计理念,以降低成本和简化。团队重新组合,提出了一种更小的半潜式浮式生产系统(FPS),具有简单的系泊设计。顶部平台被设计为一个单独的模块,有效载荷小于10,000吨,以实现竞争性招标过程。重新设计的FPS概念船系泊时采用了12根紧绷的聚酯链系泊绳系统,该系统使用了一个在线系泊张力器,消除了传统的机械复杂且空间要求高的“船上”绞车系统。Vito采用了被动式船体系统,所有的压载都发生在顶部,没有船体穿透。由于设备可以从塔顶进入,因此船体内没有泵房,因此无需定期进入船体维护设备。船体隔舱也采用了简单的方法,仅包含12个压载舱以降低制造成本。船体设计还包括简化的圆柱环加强,消除了传统的正交加强系统。此外,该结构利用上部柱框架结构来支撑上层甲板,并作为顶部支撑柱的支撑,以承受挤压撬载荷,并在干拖时支撑支撑柱。加固系统和上层甲板支撑设计的简化减少了船体和上层甲板之间的界面,也为上层甲板和船体的制造提供了选择。主要挑战包括开发不需要传统FPS系泊千斤顶的安装方法,以及通过不需要大型安装井架驳船和使用通用锚处理船来增加安装选项。由于2019冠状病毒病,该项目经历了制造延迟,这需要创造性的解决方案将FPS从新加坡运送到墨西哥湾。设计团队允许使用各种重型运输船(HTV),最终确定了一个较小的HTV,修改了四个25英尺的支腿。
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引用次数: 6
The King's Quay Project – A Best Practice Model to Deliver Major Offshore Projects Ahead of Schedule and Under Budget King's Quay项目-提前交付大型海上项目的最佳实践模式
Pub Date : 2023-04-24 DOI: 10.4043/32159-ms
B. Arciero, R. James
The King's Quay facility was fabricated and commissioned in South Korea and installed in the Gulf of Mexico to receive production from the Khaleesi, Mormont and Samurai fields. A mixture of project and operations personnel were tasked with executing deliverables to ensure a successful progression from engineering, construction, commissioning and operations to ultimately achieve first oil in April 2022. The facility design was based on an existing design already under operation, with modifications limited to improving safety and reliability and reducing emissions. The subsea umbilicals, risers and flowlines (SURF) contract was awarded to include mooring and installation work, minimizing interfaces and reducing risk exposure to the operator. Technical functions fell under one project delivery team, ensuring decisions were made based on the overall benefit to the project rather than individual disciplines. Operations were involved early on during the construction phase in South Korea, and took ownership to integrate improvements throughout the project lifecycle. Subsurface design allowed for a shift from single zone to commingled production to maximize net present value (NPV) and reduce well design complexity. SURF components were standardized as much as possible across all three fields to allow for flexibility during the installation phase. Between the on-site construction team and a strong cohort of local inspectors, the facility left the shipyard on schedule and 97% complete, with minimal carry-over work in the Gulf of Mexico, and over 3.5 million work hours without a lost time incident. With the project team relying on industry-standard designs and best practices, they were able to optimize cost, schedule and functionality based on fit-for-purpose equipment designs. The flexibility of installation allowed the minimizing of simultaneous operations (SIMOPS) between pipelay and drilling activities. In the event of SIMOPS, communication protocols were established and strictly followed, minimizing non-productive time. Murphy's King's Quay development achieved first oil in April 2022, less than three years after the project's final investment decision (FID). This paper will highlight the execution plan and lessons learned to maintain continuity through all phases of the project to deliver a facility and subsea infrastructure ahead of schedule while achieving 97% uptime, with production rates exceeding expectations within six months of start-up.
King's Quay设施是在韩国制造和调试的,并安装在墨西哥湾,接收Khaleesi、Mormont和Samurai油田的生产。项目和运营人员的任务是执行可交付成果,以确保从工程、施工、调试到运营的成功进展,最终在2022年4月实现第一次石油开采。该设施的设计是基于已经在运行的现有设计,修改仅限于提高安全性和可靠性以及减少排放。海底脐带缆、立管和管线(SURF)合同包括系泊和安装工作,最大限度地减少了接口,降低了运营商的风险。技术功能归属于一个项目交付团队,确保决策是基于项目的整体利益而不是单个规程做出的。在韩国,运营人员在施工阶段的早期就参与其中,并在整个项目生命周期中整合改进。地下设计允许从单一层到混合生产的转变,以最大化净现值(NPV)并降低井设计的复杂性。SURF组件在所有三个油田都尽可能标准化,以便在安装阶段具有灵活性。在现场施工团队和强大的当地检查员的共同努力下,该设施按计划离开了造船厂,完成了97%,墨西哥湾的剩余工作最少,超过350万小时的工作时间没有发生任何损失时间的事故。由于项目团队依靠行业标准设计和最佳实践,他们能够根据适合用途的设备设计优化成本、进度和功能。安装的灵活性可以最大限度地减少管道和钻井活动之间的同时作业(SIMOPS)。在SIMOPS的情况下,建立并严格遵循通信协议,最大限度地减少了非生产时间。Murphy的King's Quay开发项目在项目最终投资决定(FID)后不到三年,于2022年4月获得了第一批石油。本文将重点介绍执行计划和经验教训,以在项目的各个阶段保持连续性,提前交付设施和海底基础设施,同时实现97%的正常运行时间,并在启动后的六个月内实现超过预期的产量。
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引用次数: 0
A Macro-Scale Generalized Search and Rescue (SAR) Model for the Coastal Regions of Eastern Canada and the Arctic 加拿大东部和北极沿海地区宏观尺度广义搜索与救援(SAR)模式
Pub Date : 2023-04-24 DOI: 10.4043/32486-ms
Mohammad Zarrin Mehr, D. Molyneux, Jennifer Smith, R. Pelot, F. Goerlandt, Robert Brown
Given the complexity of Search and Rescue (SAR) activities in the coastal regions of Eastern Canada and the Arctic, there is a need to objectively assess system capabilities at a high level to determine the expected rescue time for multiple scenarios and system configurations. This paper outlines a new macro-scale generalized SAR model to simulate the main activities within the SAR system in Eastern Canada and the Arctic. The model uses discrete event simulation to represent the SAR operations and a probabilistic Monte Carlo approach to incorporate uncertainties in performance data for the different components of the system. Algorithms are first developed to identify the major decision-relevant components of SAR response, including the time to interpret emergency notifications and mobilize helicopter resources, the operability of assets in given environmental conditions, and the proximity and capability of resources. Following this, the model is coded in MATLAB, using a time-stepping approach, enabling changes in the scenario, asset status, and system configuration at any time step. Case scenarios are used as initial verification, beginning with a simplistic approach, and building complexity in the model parameters. For this paper, we will discuss simple and complex scenarios which are based on common incident occurrences and SAR system operational details in eastern Canada's coastal regions and the Arctic. We assess the sensitivity of the overall SAR system to various input parameters to better understand how factors such as the Location of Incident (LOI) and number of People in Distress (PID) influence SAR response time in remote coastal areas, as well as the impact of refueling station locations for more distant and longer duration scenarios.
考虑到加拿大东部沿海地区和北极地区搜救(SAR)活动的复杂性,有必要在高水平上客观评估系统能力,以确定多种场景和系统配置的预期救援时间。本文提出了一种新的宏观尺度广义SAR模式,用于模拟加拿大东部和北极地区SAR系统内的主要活动。该模型使用离散事件模拟来表示SAR操作,并使用概率蒙特卡罗方法来纳入系统不同组件性能数据中的不确定性。首先开发算法,以确定SAR响应中与决策相关的主要组成部分,包括解释紧急通知和调动直升机资源的时间、特定环境条件下资产的可操作性以及资源的接近度和能力。在此之后,使用时间步进方法在MATLAB中对模型进行编码,允许在任何时间步进对场景、资产状态和系统配置进行更改。用例场景用作初始验证,从简单的方法开始,并在模型参数中构建复杂性。在本文中,我们将讨论基于加拿大东部沿海地区和北极地区常见事件和SAR系统操作细节的简单和复杂情景。我们评估了整个SAR系统对各种输入参数的敏感性,以更好地了解诸如事件位置(LOI)和遇险人数(PID)等因素如何影响偏远沿海地区的SAR响应时间,以及加油站位置对更遥远和更长持续时间情景的影响。
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引用次数: 0
A Grand Banks Gas Pipeline; Opportunities and Challenges 大班克斯天然气管道;机遇与挑战
Pub Date : 2023-04-24 DOI: 10.4043/32616-ms
M. Abdi, M. Paulin, T. King, Chad Fowlow, David Robbins
This paper presents opportunities and challenges associated with a natural gas pipeline from offshore to a proposed LNG facility onshore/nearshore Newfoundland. Pipelines offshore Newfoundland to landfall have been studied for almost four decades but none have been constructed to date. Challenges include design methodology, protection from icebergs and trenching technology to afford that protection. Evaluation of icebergs gouging the seabed and the impact on such a pipeline are presented and evaluated. Potential pipeline routing has been assessed to minimize risk of direct contact from a gouging iceberg keel. Risks to the pipeline may come from direct contact or through subgouge deformation beneath the keel. Risk was evaluated using an iceberg subsea contact model, updated to reflect the current iceberg regime, developed as part of an ongoing project titled "Subsea Ice Interaction Barrier to Energy Development (SIIBED)". The paper also touches on aspects of a gas gathering system and regulatory considerations.
本文介绍了从海上到拟议的纽芬兰陆上/近岸液化天然气设施的天然气管道的机遇和挑战。近40年来,人们一直在研究纽芬兰近海通往陆地的管道,但迄今为止还没有一条管道建成。挑战包括设计方法,防止冰山和挖沟技术来提供这种保护。提出并评价了冰山凿出海底和对这种管道的影响。已经评估了潜在的管道路线,以尽量减少冰山龙骨直接接触的风险。管道的危险可能来自于直接接触或龙骨下的潜泥变形。风险评估使用了冰山海底接触模型,该模型更新以反映当前的冰山状态,该模型是正在进行的名为“海底冰相互作用障碍能源开发(SIIBED)”的项目的一部分。本文还涉及了气体收集系统和监管方面的考虑。
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引用次数: 0
Successful Application of Foamed Cement Slurry in an Ultradeepwater Well of 11,900-ft Water Depth (Claiming World Record) 泡沫水泥浆在11900英尺水深超深水井成功应用(创世界纪录)
Pub Date : 2023-04-24 DOI: 10.4043/32386-ms
Degaul Nana Nzoutchoua, C. Johnson, Jean Yengoua Tenin, Matthieu Lonca, Edevaldo Andrade e Sousa, Jamel Zghal
Foamed cement was successfully used in the riserless section of an ultradeepwater well located in 11,900ft water depth. Foamed cement was selected to minimize operating costs and provide flexibility to adjust slurry density on a short notice. The seawater column exerted 5,319.1-psi hydrostatic pressure on the annulus. Consequently, nitrogen (N2) density could no longer be neglected. This paper presents simulations performed in preparation for the job, operational considerations, and post-job evaluation. The lead slurry needed a density of 1.25 SG and develops a compressive strength of at least 300 psi within 48 hr. Considering the cost and challenges associated with outsourcing resources under current Covid-19 pandemic restrictions, the foamed cement system was preferred over chemical- or particle- extended cement or blend systems. The N2 ratio for the foamed cement slurry system was 700 scf/bbl. With a base slurry pumping rate of 5 bbl/min, the required N2 pumping rate was 3,500 scf/min, which was greater than the capability of a single N2 pump (3,000-scf/min rate). Because the rig deck space could not accommodate three N2 pumps, one pump would serve as backup; thus, the final plan consisted of using two N2 pumps simultaneously. Two parallel foamed slurry treating lines were rigged up to reduce the fluid velocity in a single line. All laboratory testing was conducted locally. Additives used in the foamed slurry were environmentally friendly. A proprietary process-control system was used during the cementing operation and automatically synchronized the N2 pumps and foam pump rates with the base slurry rate. The cementing crew consisted of 11 individuals, including 2 client representatives. The entire pumping operation was completed in 10 hr. A total base slurry volume of 1016.2 bbl was continuously mixed and pumped at the density of 13.35 lbm/gal (1.60 SG). The resulting foamed slurry volume was 1387.0 bbl with an average foam quality of 27.8% and foamed slurry density of 10.5 lbm/gal (1.26 SG). A total of 119 metric tonne of class G cement and 30,711 L of N2 were consumed during the pumping operation. The lead slurry was followed by 603.9 bbl of 15.86 lbm/gal (1.90 SG) class G cement tail slurry and 349.7 bbl of seawater for displacement. The final surface pressure was 594.6 psi. The lead slurry reached the seabed and the float shoe check was positive. No casing subsidence was observed. Using foamed cement slurry in such extreme conditions demonstrated its robustness and reliability. Through formalized and methodical risk assessment, the team was able to identify and implement mitigating measures that led to an outstanding result. This application also confirmed that N2 density should not be neglected when high-hydrostatic pressure is involved.
泡沫水泥成功应用于水深11,900英尺的超深水井的无隔水管段。选择泡沫水泥是为了最大限度地降低运营成本,并在短时间内灵活调整泥浆密度。海水柱对环空施加了5319.1 psi的静水压力。因此,氮(N2)密度不能再被忽视。本文介绍了在作业准备、操作考虑和作业后评估中进行的模拟。铅浆的密度为1.25 SG, 48小时内抗压强度至少为300 psi。考虑到当前新冠疫情限制下外包资源的成本和挑战,泡沫水泥体系比化学或颗粒扩展水泥或混合体系更受青睐。泡沫水泥浆体系的氮气比为700立方英尺/桶。在基础泥浆泵送速率为5桶/分钟的情况下,所需的氮气泵送速率为3500 scf/分钟,大于单个氮气泵(3000 scf/分钟)的能力。由于钻井平台空间无法容纳3台N2泵,因此需要一台作为备用泵;因此,最终的方案是同时使用两台氮气泵。安装了两条平行的泡沫泥浆处理管线,以降低单线中的流体速度。所有化验均在本地进行。泡沫浆中使用的添加剂是环保的。在固井作业过程中,使用了专有的过程控制系统,可以自动同步氮气泵和泡沫泵的速率与基础泥浆速率。固井工作人员共有11人,其中包括2名客户代表。整个泵送作业在10小时内完成。连续混合1016.2桶的基浆,并以13.35磅/加仑(1.60 SG)的密度泵送。所得泡沫浆体积为1387.0桶,平均泡沫质量为27.8%,泡沫浆密度为10.5磅/加仑(1.26 SG)。在泵送作业期间,共消耗了119公吨G类水泥和30,711 L氮气。铅浆之后是603.9桶15.86磅/加仑(1.90 SG)的G级水泥尾浆和349.7桶海水进行驱替。最终的表面压力为594.6 psi。铅浆到达海底,浮鞋检查是积极的。没有观察到套管下沉。在这种极端条件下使用泡沫水泥浆证明了其坚固性和可靠性。通过形式化和系统化的风险评估,团队能够识别并实施导致突出结果的缓解措施。该应用还证实,当涉及高静水压力时,N2密度不应被忽视。
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引用次数: 0
Deepwater Operator Saves Multiple Days of Riserless Drilling Operations Using Novel Articulation Tool 深水作业公司使用新型铰接工具节省了数天的无隔水管钻井作业
Pub Date : 2023-04-24 DOI: 10.4043/32205-ms
Tyler R. Reynolds, A. Cavé, Tristam P. Horn
The objective of this paper is to present a groundbreaking case study for a Novel Articulation Tool utilized by a deepwater Operator to address the significant riserless drilling operations risks associated with extreme environmental conditions off the coast of South Africa. The Luiperd prospect, located 175 kilometers off the southern coast of South Africa in 1760 m (5774 ft) of water, experiences strong prevailing surface currents and harsh weather year-round. These extreme environmental conditions required careful planning for open water operations to mitigate the associated risks for rig equipment potentially exceeding maximum bending moments or reaching fatigue life limits among other concerns. For the previously operated offset well, the Operator used drift running techniques during riserless drilling to deploy casing and drilling assemblies in open water to limit their exposure time to strong surface currents. The application of this technique in single derrick mode resulted in safe but slow and costly drilling. For the Luiperd prospect, one of the measures taken by the Operator to mitigate environmental risks was the use of a Novel Articulation Tool to minimize the bending stresses applied to the subsea wellhead running tools (WHRT) and landing string while running the conductor pipe and the surface casing. This articulation tool is based on a ball-and-socket concept which provides zero rotational stiffness up to 15 degrees in any direction while exceeding operational requirements for through-torque, tensile and working pressure ratings. The Luiperd well was successfully drilled during Q3 2020 using the Deepsea Stavanger mobile offshore drilling unit (MODU). During the well's riserless drilling operations two Novel Articulation Tools were used, one being made up just above the subsea WHRT and another being placed within the drill pipe landing string in the MODU's moon pool. Because the Novel Articulation Tool effectively eliminated the highest bending moments that would otherwise act upon the landing string and WHRT, it de-coupled the MODU from the conductor and surface casings run on the Auxiliary Well Center (AWC), enabling dual derrick operations which were not possible for the offset well. The use of this technology saved multiple drift runs and more than 10 days of rig time for the Luiperd well compared with the offset. A maximum 317 MT (700,000 lbs) of surface casing and landing string was suspended beneath the upper articulation tool. Both articulation tools were in continuous use for 75 hours with 4.3 knots of current and up to 5 m (16 ft) significant wave height (Hs). Although the Luiperd well was drilled in a unique offshore environment, similar conditions are prevalent across the world's deepwater basins, including the West of Shetland area in the UK and in the Gulf of Mexico where loop currents present a regular challenge. The subject Novel Articulation Tool can reduce operational risks and provide step change improve
本文的目的是介绍一种新型铰接工具的突破性案例研究,该工具被深水作业公司用于解决南非海岸极端环境条件下无隔水管钻井作业的重大风险。Luiperd勘探区位于南非南部海岸175公里处,水深1760米(5774英尺),全年经历强烈的地表洋流和恶劣的天气。这些极端的环境条件要求对开放水域作业进行仔细的规划,以减轻钻机设备可能超过最大弯矩或达到疲劳寿命极限等相关风险。对于之前作业的邻井,作业者在无隔水管钻井过程中使用了进管技术,将套管和钻井组件置于开阔水域,以限制其暴露在强地表水流中的时间。该技术在单井架模式下的应用带来了安全、缓慢和昂贵的钻井效果。对于Luiperd区块,作业者采取的降低环境风险的措施之一是使用新型铰接工具,在下入导体管和地面套管时,将水下井口下入工具(WHRT)和着陆管柱所受的弯曲应力降至最低。该铰接工具基于球窝概念,在任何方向上提供高达15度的零旋转刚度,同时超出了通扭矩、拉伸和额定工作压力的操作要求。2020年第三季度,使用Deepsea Stavanger移动式海上钻井装置(MODU)成功钻探了Luiperd井。在该井的无隔水管钻井作业中,使用了两种新型铰接工具,一种安装在水下WHRT上方,另一种安装在MODU月池的钻杆着陆管柱内。由于新型铰接工具有效地消除了最高弯矩,否则会影响到着陆管柱和WHRT,它将MODU与辅助井中心(AWC)上的导管和地面套管分离,从而实现了双井架作业,这在邻井中是不可能的。与邻井相比,该技术为Luiperd井节省了多次进井作业,节省了超过10天的钻机时间。最大317吨(700,000磅)的地面套管和着陆管柱悬挂在上部铰接工具下方。两种铰接工具均连续使用了75小时,流速为4.3节,有效波高(Hs)高达5米(16英尺)。尽管Luiperd井是在一个独特的海上环境中钻探的,但类似的情况在世界上的深水盆地都很普遍,包括英国设得兰群岛西部地区和墨西哥湾,那里的环流经常带来挑战。新型铰接工具可以降低作业风险,并为需要应对强表面电流和恶劣天气环境的井提供钻井性能的阶段性改进。
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引用次数: 0
Study of Cold Cracking on Offshore Platform Structural Fillet Welds from 440MPa Yield Strength Steel and its Prevention 海洋平台440MPa屈服强度钢结构角焊缝冷裂及预防研究
Pub Date : 2023-04-24 DOI: 10.4043/32488-ms
Subindas Melapurakkal Mohandas, Minsu Cho
This paper presents a study conducted to evaluate the centerline weld cracking observed on primary structural Node's fillet weld joint connections made of 440MPa Yield Strength Steel using Flux Cored Arc Welding (FCAW) process in the offshore structures during the fabrication and assembly. Non-Destructive Examination (NDE) – Magnetic Particle Inspection (MPI) was selected to inspect the fillet weld joint connections because RT or UT is not practical. Considering the possibility of delayed cracking, fillet welds were inspected using MPI after 3 days of weld completion, and MPI examination has not captured any indication. The significance of cracks observed on these initial MPI examined weld joint connections was noticed by visual inspection after 3 weeks of weld completion, thus, the extent of NDE was conducted and observed the long-delayed cracks, which doubts the possibility of long incubation time of cracking. The laboratory examination of the weld center line crack sample had been performed to acquire the key evidences to verify the damage mechanism as a cold cracking. In this paper, the identification of the major causes of Cold cracking, the discussion of the possible causes of long incubation time, and the optimization of the weld joint design had been studied. It also covers the correction methodology that needs to be adopted to prevent the recurrence.
本文对海上结构中屈服强度为440MPa钢的主结构节点角焊缝连接在制造和装配过程中所观察到的中心线焊缝裂纹进行了研究。无损检测(NDE) -选择磁粉检测(MPI)来检测角焊缝连接,因为RT或UT不实用。考虑到延迟开裂的可能性,在焊缝完成3天后使用MPI检查角焊缝,MPI检查没有捕捉到任何迹象。在这些初始MPI检查的焊缝连接上观察到的裂纹的重要性是在焊缝完成3周后通过目视检查发现的,因此,进行了NDE的程度并观察到长延迟裂纹,这怀疑裂纹孵化时间长的可能性。对焊缝中心线裂纹试样进行了实验室检测,获得了验证其为冷裂纹损伤机理的关键证据。本文对冷裂纹产生的主要原因进行了识别,探讨了冷裂纹孕育时间过长的可能原因,并对焊缝设计进行了优化。它还包括为防止再次发生而需要采用的纠正方法。
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引用次数: 0
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