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Proceedings of Higher Educational Institutions. Маchine Building最新文献

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Improving hardware and technological design of the highly porous carbon material production 改进高多孔炭材料生产的硬件和工艺设计
Pub Date : 2023-06-01 DOI: 10.18698/0536-1044-2023-6-58-65
I. Shubin, A. .. Popova
The paper considers production process of the highly porous carbon material. Based on the results of the analysis of such production chemical characteristics and experimental studies, areas for improving the technological process and equipment were identified that could increase productivity and safety of the work process. This could be achieved by intensifying the chemical reactions in the activation reactor by optimizing the regime parameters, using the rational equipment designs that optimize the motion (supply, removal and mixing) of the material flows, as well as by introducing technical solutions that increase production safety by separating or dividing part of the products resulting from the activation. These approaches would make it possible to simplify and intensify the work process and the equipment used, for example, by combining certain operations. Based on the results of the research, as well as on the analysis of the literary sources, design and technological measures are proposed to implement the indicated approaches for improving equipment and technology.
本文研究了高多孔碳材料的生产工艺。根据对这种生产化学特性和实验研究的分析结果,确定了可以改进工艺过程和设备的领域,以提高工作过程的生产率和安全性。这可以通过优化状态参数来加强活化反应器中的化学反应,使用合理的设备设计来优化物料流的运动(供应,去除和混合),以及引入技术解决方案,通过分离或分割活化产生的部分产品来提高生产安全性。这些办法可以简化和加强工作过程和使用的设备,例如将某些作业结合起来。根据研究结果,在文献资料分析的基础上,提出了设计和技术措施,以实施所指出的改进设备和技术的途径。
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引用次数: 0
Selection of the optimal thrust-to-weight ratio of the first stages of small-lift launch vehicles 小升力运载火箭一级最佳推重比的选择
Pub Date : 2023-06-01 DOI: 10.18698/0536-1044-2023-6-99-107
L. Mukhamedov, D. A. Kirievskii
Ultralight launch vehicles are among the most efficient means of inserting small satellites in the target orbits. Particular ballistic design problems being solved at the early stages in the ultralight launch vehicles development include rather actual selection of the most advantageous combination of the so-called design-ballistic parameters. They are usually understood as a set of the minimum possible number of parameters that, for a given payload mass, uniquely determine the rocket trajectory and its mass-energy characteristics. The paper considers issues related to selection of the thrust-to-weight ratio (launch load on thrust) of the first stages of disposable ultralight launch vehicles. This parameter is not included in the K. Tsiolkovsky formula; it determines the loss in the characteristic velocity for gravity, aerodynamics and backpressure. In this regard, its influence on the final rocket velocity is not that significant in comparison with such parameters as the specific void impulse or the relative final mass of the first stage. Selection of the optimal launch load on the rocket thrust is a responsible task, since it is determined by the thrust-to-weight ratio. Not only the mass, but also the cost of the designed product depends on its value. In addition to the specific void pulse, the relative final mass and the launch thrust load, the first stage design and ballistic parameters include the specific thrust pulse at the Earth surface (or the propulsion system altitude coefficient) and the load on the midsection.
超轻型运载火箭是将小型卫星送入目标轨道的最有效手段之一。在超轻型运载火箭发展的早期阶段正在解决的特殊弹道设计问题包括对所谓设计-弹道参数的最有利组合的实际选择。它们通常被理解为一组尽可能少的参数,对于给定的有效载荷质量,这些参数唯一地决定了火箭轨迹及其质能特性。研究了一次性超轻型运载火箭一级推重比(发射载荷对推力的影响)的选择问题。这个参数不包括在K.齐奥尔科夫斯基公式中;它决定了重力、空气动力学和背压的特征速度损失。在这方面,它对火箭最终速度的影响与特定的空冲量或第一级的相对最终质量等参数相比并不那么显著。火箭推力的最佳发射载荷的选择是一项重要的任务,因为它是由推重比决定的。不仅是质量,设计产品的成本也取决于它的价值。除了特定的空腔脉冲、相对最终质量和发射推力载荷外,第一级设计和弹道参数还包括地球表面的特定推力脉冲(或推进系统高度系数)和中段载荷。
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引用次数: 0
Structural analysis of a rhombic mechanism with the advanced connecting rod in the Stirling engine replacing group 斯特林发动机换能组中先进连杆菱形机构的结构分析
Pub Date : 2023-06-01 DOI: 10.18698/0536-1044-2023-6-39-46
G. Timofeev, I. Z. Kataev, D. Samsonenko
Fossil fuel based on the hydrocarbons appears to be the main source of energy due to its high combustion specifics. However, the fossil fuel resources are depleting, thus making it increasingly necessary to design and develop a universal engine capable of running not only on various types of fossil fuels, but also on the renewable energy sources. An example of such an engine is the beta-type Stirling engine. Design and development of the drive mechanism for such Stirling engine configuration is an important part in designing the power unit as a whole. To ensure long-term and trouble-free operation of such an engine, the rhombic drive mechanism should not have any redundant connections. Creating a mechanism without redundant connections is a difficult task. To solve it using the graph method, structural analysis of the rhombic drive mechanism with the advanced connecting rod in the displacement group was carried out.
基于碳氢化合物的化石燃料由于其高燃烧特性而成为主要的能源来源。然而,化石燃料资源正在枯竭,因此越来越有必要设计和开发一种既能使用各种化石燃料又能使用可再生能源的通用发动机。这种发动机的一个例子是β型斯特林发动机。这种斯特林发动机结构驱动机构的设计和开发是整个动力装置设计的重要组成部分。为了保证这种发动机的长期无故障运行,菱形传动机构不应有任何冗余连接。创建没有冗余连接的机制是一项艰巨的任务。为求解该问题,采用图法对位移组中采用先进连杆的菱形传动机构进行了结构分析。
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引用次数: 0
Modeling and optimization of two-amplitude eccentric weight with fluent inner mass 具有流畅内质量的双振幅偏心配重的建模与优化
Pub Date : 2023-06-01 DOI: 10.18698/0536-1044-2023-6-30-38
Y.G. Popov, G.S. Malov, A. Krasnikov
The article discusses the vibration exciter of a vibratory roller, including a hollow eccentric weight located inside with a fluent mass. This design makes it possible to reduce the negative effects of shocks and resonance phenomena during reversal and acceleration of the unbalanced shaft. However, in the scientific literature there is no information about the methods for designing such vibration exciters. It is also unclear the movement of the fluent mass inside the eccentric weight during its acceleration and during uniform rotation. In this regard, dynamic modeling was carried out, which made it possible to identify the characteristic features of the movement of the internal mass. Based on this information, a method was proposed for determining the volume of the loose internal mass and its working eccentricity. A parametrized model of unbalance and fluent mass for steady motion was built and multicriteria optimization was carried out using the IOSO NM software package for controlled parameters. The above technique allows designing vibration exciters with specified vibration characteristics for various types of vibratory rollers.
本文讨论了振动压路机的激振器,激振器包括一个空心偏心配重,其内部有一个流体质量。这种设计可以减少不平衡轴在反转和加速过程中冲击和共振现象的负面影响。然而,在科学文献中,没有关于设计这种激振器的方法的信息。在偏心重体加速和均匀旋转过程中,流畅质量在偏心重体内部的运动也不清楚。为此,进行了动力学建模,从而可以识别出内部质量运动的特征特征。在此基础上,提出了一种确定松散内质量体积及其工作偏心率的方法。建立了稳定运动的不平衡和流畅质量参数化模型,并利用IOSO NM软件包对控制参数进行多准则优化。上述技术允许为各种类型的振动压路机设计具有特定振动特性的激振器。
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引用次数: 0
An General theory of structural synthesis of normal, paradoxical Self- Aligning lever mechanisms and the practice of their creation in mechanical engineering for operation in different h-spaces 正常、矛盾自对准杠杆机构结构综合的一般理论及其在机械工程中不同h空间操作的实践
Pub Date : 2023-06-01 DOI: 10.18698/0536-1044-2023-6-12-29
V. Pozhbelko
The paper presents general theory of structural synthesis of the self-aligning lever mechanisms consisting of closed circuits without harmful excess connections and operating in the given full space with the number of freedom degrees of h (1 ? h ? 6). This theory includes new analytical structural dependences of the input and output parameters to construct mechanisms missing the redundant connections and designed for directed structural synthesis and analysis, taking into account the new trigonometric objective function of the structural synthesis, angular structural equations and extended structural mathematical model of all possible self-aligning mechanisms. Effectiveness of the structural synthesis proposed general theory was confirmed by examples of structures (at the inventions level) built on the basis of cylindrical hinges with the different possible mutual arrangement of their axes. They include vibration mechanism with the elastic dynamic bonds, space flat manipulator of the spatial mixer, folding articulated manipulator, multi-capacity turbulent mixer and spatial parallelogram manipulator without special uncontrolled and “dead” positions. Operability of all synthesized lever mechanisms designed to operate in the homogeneous and mixed spaces was theoretically confirmed according to a new universal (unified) structural formula for calculating the mechanism mobility, as well as by the prepared experimental models of the operating mechanisms made on the basis of new single-moving rotational kinematic pairs.
本文给出了在给定的全空间内以h(1 ?)自由度工作的无有害多余连接的闭环自调心杠杆机构的一般结构综合理论。h ?6)该理论考虑了结构综合的新三角目标函数、角结构方程和所有可能的自对准机构的扩展结构数学模型,包括输入和输出参数的新的解析结构依赖关系,以构建缺少冗余连接的机构,并设计用于定向结构综合和分析。结构综合提出的一般理论的有效性被建立在圆柱铰链的基础上的结构(在发明层面)的例子证实了,它们的轴线可能有不同的相互排列。它们包括具有弹性动力键的振动机构、空间混合器的空间平面机械臂、折叠铰接机械臂、多容量湍流混合器和无特殊非控制和“死”位置的空间平行四边形机械臂。根据计算机构移动度的新的通用(统一)结构公式,以及基于新的单运动旋转运动副的操作机构的实验模型,从理论上证实了所有设计用于均匀和混合空间的综合杠杆机构的可操作性。
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引用次数: 0
Influence of using the liquefied hydrocarbon gas in adjustment, operation and heat generation of the tractor diesel engine 液化气对拖拉机柴油机调节、运行及产热的影响
Pub Date : 2023-06-01 DOI: 10.18698/0536-1044-2023-6-89-98
P.Yu. Malyshkin, A. N. Kartashevich, S. Plotnikov, G. E. Zabolotskikh
The paper presents theoretical and experimental studies of the working process of the 4ChN 11.0/12.5 (D-245.5S2) diesel engine operating on diesel fuel with addition of the liquefied hydrocarbon gas by a separate system into the intake manifold. Regression dependences were obtained of the relative specific effective fuel consumption and the main ecological indicators of the diesel exhaust gases on the fuel injection advance angle. Dependences are provided of torque, specific effective fuel consumption, maximum cylinder pressure, working process rigidity, content of solid particles and nitrogen oxides, as well as of total emission, on the amount of the supplied liquefied hydrocarbon gas into the diesel engine. The indicator diagram and the diesel engine heat release characteristic were analyzed with operation on the diesel fuel and with addition of the liquefied hydrocarbon gas. The experimental setup is described. Theoretical and experimental results were compared. The amount of liquefied hydrocarbon gas supplied to the diesel engine not exceeding 30% of the diesel fuel consumption was substantiated. Convergence of experimental and theoretical data at the level of 6.3% was confirmed. It was established that the diesel engine operation with addition of up to 30% of the liquefied hydrocarbon gas made it possible to reduce total emission of the particulate matter and of the nitrogen oxides in the exhaust gases by 20.2%.
本文对4ChN 11.0/12.5 (D-245.5S2)柴油机的工作过程进行了理论和实验研究,该柴油机以柴油为燃料,通过单独的系统向进气歧管中添加液化碳氢气体。得到了柴油机废气的相对比有效油耗和主要生态指标与喷油提前角的回归关系。扭矩、比有效油耗、最大气缸压力、工作过程刚性、固体颗粒和氮氧化物含量以及总排放量与柴油发动机中液化碳氢气体的供给量有关。分析了柴油机在使用柴油和添加液化烃气体时的示功图和柴油机放热特性。描述了实验装置。对理论和实验结果进行了比较。经证实,供应柴油发动机的液化碳氢气体不超过柴油燃料消耗量的30%。实验数据与理论数据在6.3%水平上收敛。结果表明,柴油发动机在添加30%的液化碳氢化合物气体的情况下运行,可以将废气中颗粒物和氮氧化物的总排放量减少20.2%。
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引用次数: 0
Efficiency of the pump in the lubricating and cooling fluid supply system 泵在润滑和冷却流体供应系统中的效率
Pub Date : 2023-06-01 DOI: 10.18698/0536-1044-2023-6-72-78
N. Velikanov, V. Naumov
Cooling and lubrication are the most important processes in such operations as the metal workpiece cutting, drilling and grinding. It becomes necessary in machining a workpiece to supply the lubricating and cooling fluids to the tool operation zone in the required amount, which is provided by the pump and the connecting pipeline. Pump operation essentially depends on properties of the lubricating and cooling fluid, in particular, on its viscosity affecting the flow, pressure and energy costs. The paper propose an algorithm for determining the pump hydraulic characteristics, when supplying the lubricating and cooling fluid. As an example, the submersible vertical centrifugal pumps were considered designed for using in the machines cooling systems and systems supplying the lubricating and cooling fluid. Empirical dependences are presented of the pump head, consumed power, efficiency and indicator of the specific energy cost on the water supply. The obtained dependences were recalculated for the pump operating conditions with liquids, which viscosity was much higher than that of water. It is shown that viscosity significantly changes the pump characteristics during its operation in the network.
冷却和润滑是金属工件切削、钻孔和磨削等操作中最重要的过程。在加工工件时,必须向刀具操作区提供所需量的润滑和冷却液,这些润滑和冷却液由泵和连接管道提供。泵的运行基本上取决于润滑和冷却流体的特性,特别是其粘度,影响流量、压力和能源成本。本文提出了一种在提供润滑和冷却液时确定泵水力特性的算法。作为一个例子,潜水立式离心泵被认为是设计用于机器的冷却系统和提供润滑和冷却液的系统。给出了水泵扬程、耗电、效率和供水比能源成本指标的经验依赖关系。对于粘度比水高得多的液体,重新计算了得到的依赖关系。结果表明,在网络运行过程中,粘度对泵的特性有显著影响。
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引用次数: 0
Vortex wear mechanism of the carbide tools 硬质合金刀具涡旋磨损机理研究
Pub Date : 2023-06-01 DOI: 10.18698/0536-1044-2023-6-66-71
Y. Kabaldin, A. Bashkov, I.D. Zamuraev, S. Ivanov
The paper reveals and studies the mechanism of the carbide cutting tool wear associated with the vortex deformation modes in the chip near-cutting layers. High deformation degree in the chip near-contact layers causes amorphization of local volumes and rotation of the particles of the material being machined. It is shown that, the torque is additionally acting on the carbide phase grain in contrast to the laminar motion of chip particles in the vortex motion. This circumstance both increases the grains swing amplitude and facilitates their extraction. The ways to increase wear resistance of the carbide tools by deposition of the hard coatings are indicated. Mechanism is described for improving the tool life with the coating deposition on it.
揭示并研究了与切屑近切削层涡变形模式相关的硬质合金刀具磨损机理。切屑近接触层的高变形程度导致被加工材料局部体积的非晶化和颗粒的旋转。结果表明,与涡旋运动中片状颗粒的层流运动相反,扭矩额外作用于碳化物相晶粒。这种情况既增加了晶粒的摆动幅度,又有利于晶粒的提取。指出了通过沉积硬质涂层提高硬质合金刀具耐磨性的途径。介绍了涂层在刀具表面沉积提高刀具寿命的机理。
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引用次数: 0
Calculation and correction of the fuel mixture elastic properties values 燃油混合气弹性性能值的计算与修正
Pub Date : 2023-05-01 DOI: 10.18698/0536-1044-2023-5-74-89
L. Grekhov, N.A. Arsenov, E. Salykin, Jianhuey Zhao
The paper substantiates the use of a simple and convenient Cole equation form of state making it possible to quickly and with sufficient accuracy determine density, compressibility coefficient and speed of sound of the fuel mixtures at high and ultrahigh injection pressures. A method is described for calculating these elastic properties of the fuel mixtures using the constants of the state equation selected in the form of expressions that determine dependence of the constants on the temperature. Expediency of introducing the universal correction factors is shown, which allows refining calculated values of the fuel mixture elastic properties. Processed experimental data from the literature sources and conducted studies formed the basis to obtain empirical coefficients to determine the correction factors that are refining values of the arbitrary composition mixture properties. The described method and the found coefficients make it possible to hydrodynamically calculate the fuel supply process using modern mathematical models and to design new fuel systems with the higher injection parameters.
本文证实了使用一种简单方便的科尔方程状态形式,可以快速而足够精确地确定高压和超高喷射压力下燃油混合物的密度、压缩系数和声速。本文描述了一种计算燃料混合物弹性特性的方法,该方法使用状态方程的常数,这些常数以表达式的形式确定常数与温度的依赖关系。通过引入通用修正系数,可以对混合燃料弹性性能的计算值进行细化。对文献来源的实验数据进行处理和研究,为获得经验系数确定修正系数提供依据,修正系数是任意组合料混合性能的细化值。所描述的方法和所发现的系数使得用现代数学模型对供油过程进行流体动力学计算和设计具有更高喷射参数的新型燃油系统成为可能。
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引用次数: 0
On the issue of developing the diesel engine neural network controller 关于柴油机神经网络控制器的研制问题
Pub Date : 2023-05-01 DOI: 10.18698/0536-1044-2023-5-90-100
A. Kuznetsov, S. Kharitonov, S.A. Kamenskikh
The paper considers issues of using a neural network in the thermal engine controller in order to improve the quality of its control and setting conveniences. The study object was a speed controller for the D500 promising locomotive diesel engine. Tasks for design and development of a neural network controller were formulated, and the network input signals were determined. To adjust the neural network, the reinforcement learning method was introduced, where it interacted with the diesel engine computer model in a closed system. The criterion in setting up the network was the accuracy of the control program execution. A system of rewards was assigned, according to which the network was learning. Based on the results of studying the neural network controller influence on the quality of the control system operation, the network minimum possible composition for solving the problem presented was determined. Study results are presented in the form of graphs of rewards alteration during the learning process for various options of the neural network controller structure, as well as the control system simulated transient processes over the entire range of the diesel engine speed.
本文研究了在热机控制器中应用神经网络的问题,以提高热机控制器的控制质量和设置便捷性。以D500型机车柴油机转速控制器为研究对象。阐述了神经网络控制器的设计与开发任务,确定了网络输入信号。为了调整神经网络,引入了强化学习方法,在封闭系统中与柴油机计算机模型交互。建立网络的标准是控制程序执行的准确性。一个奖励系统被分配,网络根据这个系统学习。在研究了神经网络控制器对控制系统运行质量影响的基础上,确定了解决该问题的网络最小可能组成。研究结果以神经网络控制器结构的各种选择在学习过程中的奖励变化图的形式呈现,以及控制系统在整个柴油机转速范围内模拟的瞬态过程。
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引用次数: 0
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Proceedings of Higher Educational Institutions. Маchine Building
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