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Morphology and thermal properties of poly(lactic acid)/poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate)/graphene oxide polymeric composites 聚(乳酸)/聚(3-羟基丁酸-3-羟基戊酸)/氧化石墨烯聚合物复合材料的形态和热性能
IF 3.2 4区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-08-09 DOI: 10.1002/pen.26919
Lesia Sydney Mokoena, Julia Puseletso Mofokeng
Poly(lactic acid) (PLA)/poly (3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) (PHBV) blends are typically phase‐separated, and there is limited research on using graphene oxide (GO) as their matrix filler. PLA/PHBV/GO composites using 1, 3, or 5 wt% GO were prepared by melt mixing, after which their morphology and thermal properties were determined. All the components were hydrophilic (Contact angles less than 90°), and the wetting coefficient value of 3.52 suggested that GO would be dispersed in PLA during surface energy evaluations (SEES). Scanning electron microscopy (SEM) showed that PLA/PHBV blends are immiscible and phase‐separated; however, adding GO brought partial miscibility. Differential scanning calorimetry (DSC) showed that GO plasticized the polymers at lower contents (1 wt%) and inhibited their crystallization at higher contents (3 and 5 wt%). Fourier‐transform infrared spectroscopy (FTIR) measurements showed that a chemical interaction exists between GO and the polymers, and X‐ray diffraction (XRD) results confirmed that GO inhibited crystallization in the polymers at high contents. Adding GO to the polymers generally improved the thermal stability of PLA, verifying the affinity thereof during thermogravimetric (TGA) analyses. Merging of the thermal degradation steps implied that GO induced partial miscibility on polymers. Concurrently, the polymers thermally masked the GO to prolong its lifespan. Composites with 1 wt% GO were the optimal and ideal materials.Highlights Melt mixed PLA/PHBV blends and their composites with GO as a filler. GO brought partial miscibility to the blends and favored the PLA phase. 1 wt% GO contents provide optimal thermal and morphological properties. 3 and 5 wt% GO contents form chemical bonds with the polymers. Initial GO loadings increase the crystallinity of the polymers.
聚乳酸(PLA)/聚(3-羟基丁酸-3-羟基戊酸)(PHBV)共混物通常是相分离的,而使用氧化石墨烯(GO)作为其基体填料的研究还很有限。我们通过熔融混合的方法制备了含有 1、3 或 5 wt% GO 的聚乳酸/PHBV/GO 复合材料,然后测定了它们的形态和热性能。所有成分都具有亲水性(接触角小于 90°),润湿系数值为 3.52,这表明在进行表面能评估(SEES)时,GO 会分散在聚乳酸中。扫描电子显微镜(SEM)显示,聚乳酸/PHBV 混合物是不相溶和相分离的;但是,添加 GO 后会产生部分相溶。差示扫描量热法(DSC)显示,GO 在聚合物中的含量较低(1 wt%)时会使聚合物塑化,而在聚合物中的含量较高(3 和 5 wt%)时则会抑制聚合物结晶。傅立叶变换红外光谱(FTIR)测量结果表明,GO 与聚合物之间存在化学作用,X 射线衍射(XRD)结果证实,GO 在聚合物中的含量较高时,会抑制聚合物的结晶。在聚合物中添加 GO 可普遍提高聚乳酸的热稳定性,这在热重分析(TGA)中得到了验证。热降解步骤的合并意味着 GO 诱导了聚合物的部分混溶性。同时,聚合物对 GO 进行热遮蔽,延长了其使用寿命。含有 1 wt% GO 的复合材料是最佳的理想材料。 亮点 以 GO 作为填料,熔融混合聚乳酸/PHBV 共混物及其复合材料。GO 带来了混合物的部分混溶性,并有利于聚乳酸相。1 wt% 的 GO 含量可提供最佳的热性能和形态性能。3 和 5 wt% 的 GO 含量可与聚合物形成化学键。最初的 GO 含量会增加聚合物的结晶度。
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引用次数: 0
Fabrication of flat and sizeable nanocellular polymethyl methacrylate (PMMA) foam with tunable thermal conductivity 制造具有可调导热性的扁平、可压缩的纳米蜂窝聚甲基丙烯酸甲酯(PMMA)泡沫
IF 3.2 4区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-08-08 DOI: 10.1002/pen.26895
Kiday Fiseha Gebremedhin, Solomon Dufera Tolcha, Shu‐Kai Yeh
Polymeric nanocell foam is a promising material that faces manufacturing challenges. Producing sizable and thick foams for properties testing has been challenging. This study aims to scale up and understand the foaming mechanism of nanocellular foams by controlling the saturation temperature, pressure, and molecular weight distribution of the matrix to fine‐tune the glass transition temperature of the polymer/gas mixture. The hot‐press foamed samples possess a 100 × 70 × 6 ~ 8 mm3 dimension and a cell size of less than 200 nm. Bimodal structures can also be created by controlling the critical processing parameters. Introducing 37% microcells into unimodal nanocellular foam reduced the relative density from 0.29 to 0.19. The thermal conductivity of the foams was tuned by controlling the cell size distribution. Unimodal nanofoams have the lowest thermal conductivity for foams of the same density due to the Knudsen effect and tortuosity. The measured thermal conductivity is in agreement with theoretical models.Highlights PMMA nanofoam with a dimension of 100 × 70 × 6–8 mm3 and cell size below 200 nm. The morphology of nanofoams was tuned to be unimodal and bimodal. The foam density of the bimodal nanofoams was lowered below 0.238 g/cm3. The thermal conductivity of foams was tuned by controlling the cell structure.
聚合物纳米泡沫是一种前景广阔的材料,但在生产过程中也面临着挑战。为进行性能测试而生产相当大和相当厚的泡沫一直是个挑战。本研究旨在通过控制基质的饱和温度、压力和分子量分布来微调聚合物/气体混合物的玻璃化转变温度,从而放大并了解纳米泡沫的发泡机理。热压发泡样品的尺寸为 100 × 70 × 6 ~ 8 mm3,细胞大小小于 200 nm。通过控制关键的加工参数,还可以制造出双模结构。在单模态纳米孔泡沫中引入 37% 的微孔,可将相对密度从 0.29 降至 0.19。泡沫的导热性可通过控制微孔尺寸分布来调节。在相同密度的泡沫中,单模态纳米泡沫的导热率最低,这是由于努森效应和曲折性造成的。测得的热导率与理论模型一致。亮点 PMMA 纳米泡沫的尺寸为 100 × 70 × 6-8 mm3,细胞大小低于 200 nm。纳米泡沫的形态可调整为单峰和双峰。双峰纳米泡沫的泡沫密度降至 0.238 g/cm3 以下。通过控制晶胞结构调整了泡沫的热导率。
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引用次数: 0
Compatibilizing and foaming of PC/PMMA composites with nano‐cellular structures in the presence of transesterification catalyst 具有纳米蜂窝结构的 PC/PMMA 复合材料在酯交换催化剂作用下的相容和发泡过程
IF 3.2 4区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-08-08 DOI: 10.1002/pen.26916
Lulu Zhang, Pengke Huang, Hao Zheng, Linqiong Xu, Wenge Zheng, Yongqing Zhao
Compatibility of polycarbonate (PC) and polymethyl methacrylate (PMMA) alloys was improved by using a transesterification catalyst (SnCl2·2H2O). Modified PC/PMMA alloys exhibit single Tg, and their initial island phase existing in the SEM were transformed into uniform surface. Besides, the transmittance of the modified alloys was increased from original 40% to 85%. Moreover, PC/PMMA alloys and PC foams with micro‐cellular and nano‐cellular structures were prepared by solid‐state CO2 foaming in the presence of transesterification catalyst. Distinctively, there are obvious nano‐cellular structures existing in the PC samples, but no related nanostructures were found in PMMA samples, after treated by same amount of catalyst and foaming process for pure PC and PMMA matrix. Furthermore, the effects of foaming temperature and segment structure on their foaming behavior were also studied. Additionally, a uniaxial stress experiment was conducted at a specific temperature to simulate the biaxial stress during the foaming process for discovering the mechanism of nanopore formation. Therefore, the concept of nano‐cellular structures will point out a direction for the development of high‐performance, heat insulation PC materials of the next generation.Highlights Transesterification catalysts enhanced compatibility between PC and PMMA. Nanopore structures were successfully constructed in PC foams. Segment stretching was the main reason for the formation of nanopores.
使用酯交换催化剂(SnCl2-2H2O)改善了聚碳酸酯(PC)和聚甲基丙烯酸甲酯(PMMA)合金的相容性。改性后的聚碳酸酯/聚甲基丙烯酸甲酯合金显示出单一的 Tg,其在扫描电镜下的初始岛状相也转变为均匀的表面。此外,改性合金的透光率从原来的 40% 提高到了 85%。此外,在酯交换催化剂存在下,通过固态二氧化碳发泡制备了具有微孔和纳米孔结构的 PC/PMMA 合金和 PC 泡沫。PC 样品中存在明显的纳米细胞结构,但 PMMA 样品中没有发现相关的纳米结构。此外,还研究了发泡温度和片段结构对其发泡行为的影响。此外,还在特定温度下进行了单轴应力实验,以模拟发泡过程中的双轴应力,从而发现纳米孔的形成机理。因此,纳米细胞结构的概念将为下一代高性能隔热 PC 材料的开发指明方向。在 PC 泡沫中成功构建了纳米孔结构。分段拉伸是形成纳米孔的主要原因。
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引用次数: 0
Anion exchange membrane with enhanced alkaline stability through radiation grafting of ETFE for solid polymer electrolytes 通过辐射接枝 ETFE 增强碱性稳定性的阴离子交换膜,用于固体聚合物电解质
IF 3.2 4区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-08-08 DOI: 10.1002/pen.26907
Bharath Govind, Sunita Rattan, Bruno Ameduri, Prachi Singhal, Ankit Tyagi, Eric W. Cochran
Solid polymer electrolyte membranes are considered as the nub of many electrochemical devices. Given the climate crisis and related concerns, the evolution of new membrane materials to support the sustainable systems is inevitable. Building on recent advances with the radiation technique and polymer chemistry, herein, anion exchange membranes (AEMs), ETFE‐g‐1VIm/4VP, were fabricated through graft copolymerization of vinyl heterocyclic monomer binary mixture, such as 1‐vinylimidazole (1‐VIm) and 4‐vinylpyridine (4‐VP) onto ethylene tetrafluoroethylene (ETFE), a main polymer backbone without aryl ether bonds. The grafting reaction was achieved at 60°C and then followed by quaternization as a subsequent step. The effects of various reaction grafting conditions were investigated. The ETFE‐g‐1VIm/4VP AEM were characterized w.r.t the morphological and structural features. The dense surface of the grafted membranes is proved by field emission‐scanning electron microscopy (FE‐SEM) images, which also show that the vinyl entities are clearly distributed in the prepolymer, which may lead to a continuous ion transport channel. AEMs processed from the highest graft yield showed good hydroxide conductivity at 90°C, reaching 16.9 mS/cm due to the presence of more transport sites. The same membrane has a relatively good alkaline stability, which is studied through weight percentage method and FT‐IR. Hence, we assume that the introduction of multi‐cationic moieties, pyridinium and imidazolium, contributes to the performance of anion exchange membranes and makes a perfect balance, especially the hydrophilicity and hydrophobicity. These data highlight the potential of the copolymer as an anion exchange membrane for wide spectra of electrochemical applications.Highlights AEMs based on ETFE‐g‐1VIm/4VP are developed via radiation grafting. The membrane exhibits remarkable alkaline stability. FT‐IR, SEM, and weight percentage methods were used to prove the alkaline stability. The membrane has the potential to be used for different electrochemical applications.
固体聚合物电解质膜被认为是许多电化学装置的核心。考虑到气候危机和相关问题,开发新的膜材料以支持可持续系统是不可避免的。基于辐射技术和聚合物化学的最新进展,本文通过将乙烯基杂环单体二元混合物(如 1-乙烯基咪唑(1-VIm)和 4-乙烯基吡啶(4-VP))接枝共聚到无芳基醚键的主要聚合物骨架乙烯-四氟乙烯(ETFE)上,制备了阴离子交换膜(AEMs)ETFE-g-1VIm/4VP。接枝反应在 60°C 温度下进行,随后进行季铵化反应。研究了各种接枝反应条件的影响。对 ETFE-g-1VIm/4VP AEM 的形态和结构特征进行了表征。场发射扫描电子显微镜(FE-SEM)图像证明了接枝膜的致密表面,同时还表明乙烯基实体在预聚物中分布清晰,这可能会导致离子传输通道的连续。由于存在更多的传输位点,用最高接枝率加工的 AEM 在 90°C 时显示出良好的氢氧化物传导性,达到 16.9 mS/cm。通过重量百分比法和傅立叶变换红外光谱法研究发现,同一种膜具有相对较好的碱性稳定性。因此,我们认为引入多阳离子分子(吡啶鎓和咪唑鎓)有助于提高阴离子交换膜的性能,并使其达到完美的平衡,特别是亲水性和疏水性。这些数据凸显了该共聚物作为阴离子交换膜在广泛的电化学应用领域中的潜力。该膜具有显著的碱性稳定性。傅立叶变换红外光谱、扫描电镜和重量百分比法证明了其碱性稳定性。该膜具有用于不同电化学应用的潜力。
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引用次数: 0
Enhancing water resistance and mechanical properties of starch‐based edible biofilms through chitosan, seaweed, and sodium tripolyphosphate modifications 通过甲壳素、海藻和三聚磷酸钠改性增强基于淀粉的可食用生物膜的耐水性和机械性能
IF 3.2 4区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-08-08 DOI: 10.1002/pen.26911
Thu Ha Le, Duc Anh Dinh, My Tra Le, Thang Van Le, Van‐Tien Bui
The widespread use of single‐use plastic food wrapping and drinking straws has led to significant plastic and microplastic pollution, threatening environmental sustainability and human health. This study aims to provide sustainable alternatives by improving starch‐based biofilms' mechanical properties and water resistance for food wrapping and edible drinking straws. We modified starch with chitosan, raw seaweed, and sodium tripolyphosphate (STPP) to enhance these biofilms. Our results show that the optimal proportion of chitosan, combined with varying seaweed and STPP content, significantly improves the biofilms' properties. The developed starch‐based biofilms offer an eco‐friendly and sustainable alternative to single‐use plastic, with the potential for large‐scale, cost‐effective production.Highlights Novel edible starch‐based biofilms were successfully prepared. The biofilms made from renewable FDA‐approved edible materials. Biofilms showed improved mechanical properties and water resistance. The biofilms exhibited non‐toxic and antimicrobial properties. Biofilms offer alternatives to single‐use plastic for food wrapping.
一次性塑料食品包装和吸管的广泛使用导致了严重的塑料和微塑料污染,威胁着环境的可持续发展和人类健康。本研究旨在通过改善淀粉基生物膜的机械性能和耐水性,为食品包装和可食用吸管提供可持续的替代品。我们用壳聚糖、生海藻和三聚磷酸钠(STPP)对淀粉进行改性,以增强这些生物膜的性能。我们的研究结果表明,壳聚糖的最佳比例与不同的海藻和 STPP 含量相结合,可显著改善生物膜的特性。所开发的基于淀粉的生物膜为一次性塑料提供了一种环保、可持续的替代品,具有大规模、高成本效益生产的潜力。生物膜由美国食品及药物管理局批准的可再生食用材料制成。生物膜具有更好的机械性能和耐水性。生物膜具有无毒和抗菌特性。生物膜是一次性塑料包装食品的替代品。
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引用次数: 0
Low dielectric polyimide microsphere/polyimide composite films based on porous polyimide microsphere 基于多孔聚酰亚胺微球的低介电聚酰亚胺微球/聚酰亚胺复合薄膜
IF 3.2 4区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-08-08 DOI: 10.1002/pen.26910
Ke Li, Lin Yang, Lin Yang, Liu He, Juan Du, Xinyue Li
A low dielectric polyimide/polyimide microsphere (PI/PM) composite film was constructed by thermal imidization of polyamic acid from pyromellitic dianhydride (PMDA) and 4,4′‐oxydianiline (ODA) in the presence of porous PM. The PM particles with particle size of about 2 μm were prepared via the solvothermal method using 3,3′,4,4′‐benzophenonetetracarboxylic dianhydride (BTDA) and ODA as monomers through thermal imidization. Due to the favorable compatibility between the porous PM and PI matrix, the mechanical properties, thermal stability, and dielectric properties of the obtained composite films were significantly improved. The PI/PM composite films had a tensile strength of 44.18–64.32 MPa, and the corresponding elongation at break of 6.21%–11.7%. Furthermore, the thermogravimetric temperatures of T5% were 538.9–563.7°C. The dielectric constants of the composite films at 1 MHz were 2.59–3.68, and the corresponding dielectric loss were only 0.0119–0.00405. Thus, the combination of excellent mechanical properties, high thermal stability, extremely low dielectric constant, and dielectric loss make the composite films ideal for deployment as high‐performance materials for 5G applications.Highlights Low dielectric polyimide composite film was prepared by thermal imidization of polyamic acid in the presence of porous polyimide microspheres. Porous polyimide microspheres were prepared by thermal using the imidization solvothermal method. Low dielectric polyimide composite film with good comprehensive properties.
在多孔聚酰亚胺(PM)存在的情况下,通过热亚胺化聚芳基苯二酐(PMDA)和 4,4′-氧二苯胺(ODA)聚酰胺,制备了一种低介电的聚酰亚胺/聚酰亚胺微球(PI/PM)复合薄膜。以 3,3′,4,4′-二苯甲酮四羧酸二酐(BTDA)和 ODA 为单体,通过溶解热法制备了粒径约为 2 μm 的多孔 PM 粒子。由于多孔 PM 与 PI 基体之间良好的相容性,所获得的复合薄膜的机械性能、热稳定性和介电性能都得到了显著改善。PI/PM 复合薄膜的拉伸强度为 44.18-64.32 兆帕,断裂伸长率为 6.21%-11.7% 。此外,T5% 的热重温度为 538.9-563.7°C。复合薄膜在 1 MHz 频率下的介电常数为 2.59-3.68,相应的介电损耗仅为 0.0119-0.00405。因此,该复合薄膜兼具优异的机械性能、高热稳定性、极低的介电常数和介电损耗,非常适合作为高性能材料应用于 5G 领域。多孔聚酰亚胺微球的制备采用了亚胺化溶热法。具有良好综合性能的低介电聚酰亚胺复合薄膜。
{"title":"Low dielectric polyimide microsphere/polyimide composite films based on porous polyimide microsphere","authors":"Ke Li, Lin Yang, Lin Yang, Liu He, Juan Du, Xinyue Li","doi":"10.1002/pen.26910","DOIUrl":"https://doi.org/10.1002/pen.26910","url":null,"abstract":"<jats:label/>A low dielectric polyimide/polyimide microsphere (PI/PM) composite film was constructed by thermal imidization of polyamic acid from pyromellitic dianhydride (PMDA) and 4,4′‐oxydianiline (ODA) in the presence of porous PM. The PM particles with particle size of about 2 μm were prepared via the solvothermal method using 3,3′,4,4′‐benzophenonetetracarboxylic dianhydride (BTDA) and ODA as monomers through thermal imidization. Due to the favorable compatibility between the porous PM and PI matrix, the mechanical properties, thermal stability, and dielectric properties of the obtained composite films were significantly improved. The PI/PM composite films had a tensile strength of 44.18–64.32 MPa, and the corresponding elongation at break of 6.21%–11.7%. Furthermore, the thermogravimetric temperatures of <jats:italic>T</jats:italic><jats:sub>5%</jats:sub> were 538.9–563.7°C. The dielectric constants of the composite films at 1 MHz were 2.59–3.68, and the corresponding dielectric loss were only 0.0119–0.00405. Thus, the combination of excellent mechanical properties, high thermal stability, extremely low dielectric constant, and dielectric loss make the composite films ideal for deployment as high‐performance materials for 5G applications.Highlights<jats:list list-type=\"bullet\"> <jats:list-item>Low dielectric polyimide composite film was prepared by thermal imidization of polyamic acid in the presence of porous polyimide microspheres.</jats:list-item> <jats:list-item>Porous polyimide microspheres were prepared by thermal using the imidization solvothermal method.</jats:list-item> <jats:list-item>Low dielectric polyimide composite film with good comprehensive properties.</jats:list-item> </jats:list>","PeriodicalId":20281,"journal":{"name":"Polymer Engineering and Science","volume":"20 1","pages":""},"PeriodicalIF":3.2,"publicationDate":"2024-08-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"141945794","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Influence of γ‐irradiation dose on the mechanical and tribological properties of fluoroelastomer γ-辐照剂量对氟橡胶机械性能和摩擦学性能的影响
IF 3.2 4区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-08-06 DOI: 10.1002/pen.26912
Yusheng Xiao, Fan Zhang, Renbing Wei, Dong Qin, Zhaohua Tang, Yu Bao, Zhenbing Cai
Fluoroelastomer (FKM) undergo various degrees of degradation in a gamma‐irradiated environment, leading to changes in their mechanical and tribological properties. In this paper, changes in the properties of FKM were investigated for six different doses. Fourier transform infrared‐atomic absorption spectroscopy (FTIR‐ATR) results show that FKM samples undergo dehydrofluorination and oxidation reactions during irradiation, resulting in the formation of C=C, C=O, and ‐OH functional groups. The results of the swelling test showed that the degree of cross‐linking of the FKM specimens increased with increasing irradiation dose. Mechanical test results show that the fracture mechanism of FKM specimens gradually evolves from ductile fracture to brittle fracture with the increase of irradiation dose. Its tensile strength reaches its maximum at an irradiation dose of 1000 kGy, and the modulus of elasticity becomes larger with increasing irradiation dose. The results of wear tests show that the average coefficient of friction of FKM specimens first decreases, reaches a minimum at 500 kGy, and then gradually increases. The amount of wear increases with increasing irradiation dose. The wear mechanism of FKM specimens is abrasive wear at 0–500 kGy, adhesive wear at 1000 and 2000 kGy, and fatigue wear at 3000 kGy.Highlights FKM was irradiated by gamma‐ray with a total dose of 3000 kGy. Dehydrofluorination and oxidation reactions occur during irradiation. Increased cross‐linking leads to changes in mechanical properties. The wear mechanism of FKM with different doses has been investigated.
氟橡胶(FKM)在伽马辐照环境中会发生不同程度的降解,导致其机械和摩擦学性能发生变化。本文研究了六种不同剂量的 FKM 性能变化。傅立叶变换红外原子吸收光谱(FTIR-ATR)结果表明,FKM 样品在辐照过程中会发生脱氢氟化和氧化反应,从而形成 C=C、C=O 和 -OH 官能团。膨胀试验结果表明,FKM 试样的交联程度随着辐照剂量的增加而增加。力学测试结果表明,随着辐照剂量的增加,FKM 试样的断裂机制逐渐从韧性断裂演变为脆性断裂。其拉伸强度在辐照剂量为 1000 kGy 时达到最大值,弹性模量随着辐照剂量的增加而变大。磨损试验结果表明,FKM 试样的平均摩擦系数先是减小,在 500 kGy 时达到最小值,然后逐渐增大。磨损量随着辐照剂量的增加而增加。FKM 试样的磨损机理为:0-500 kGy 时为磨料磨损,1000 和 2000 kGy 时为粘着磨损,3000 kGy 时为疲劳磨损。辐照过程中会发生脱氢氟化和氧化反应。交联增加导致机械性能发生变化。研究了不同剂量下 FKM 的磨损机理。
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引用次数: 0
Characterization, processing, and modeling of industrial recycled polyolefins 工业回收聚烯烃的表征、加工和建模
IF 3.2 4区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-08-06 DOI: 10.1002/pen.26882
David O. Kazmer, Sixtus O. Nzeh, Beijun Shen, David C. Elbert, Ramaswamy Nagarajan, Margaret Sobkowicz‐Kline, Thao D. Nguyen
This study aims to establish a systematic approach for characterizing recycled polyolefins of unknown composition, with a specific focus on predicting their performance in film extrusion. We explore various characterization techniques, including differential scanning calorimetry (DSC), Fourier‐transform infrared spectroscopy (FTIR), thermogravimetric analysis (TGA), and rheometry to assess their effectiveness in identifying the polyethylene (PE) fractions within polypropylene (PP) recyclates. By integrating experimental data with modeling techniques, we aim to provide insights into the predictive capabilities of these techniques in determining processing behaviors. The research highlights the superior fidelity of DSC in predicting the relative fraction and type of PE in a PP recyclate. FTIR is also identified as a high‐fidelity approach, albeit requiring application‐specific calibration. TGA, capillary, and oscillatory rheometry are recognized for their ability to distinguish between grades of recycled polyolefins but provide aggregate behaviors rather than detailed constituent information. 3D flow simulation of the cast film extrusion investigated the effect of the viscosity characterization method, non‐isothermal assumption, and process settings but could not fully replicate the observed variations in the cast film processing of two industrial polyolefins with similar melt flow rates and viscosity behaviors. This underscores the practical challenge of predicting processing issues prior to actual processing, necessitating reliance on reliable instrumentation suites and human expertise for diagnosing and remedying variations.Highlights Two industrial recycled polypropylene materials having similar melt flow rates exhibit drastically different cast film processing behaviors. DSC and FTIR provide reasonable approaches for identifying constituent materials. Modeling of the melt viscosities characterized by capillary and parallel plate rheology suggests that viscosity variations relative to the power‐law behavior assumed in the coat hanger die design is a predominant driver of cast film instabilities.
本研究旨在为未知成分的再生聚烯烃建立一种系统的表征方法,重点是预测其在薄膜挤出中的性能。我们探索了各种表征技术,包括差示扫描量热法(DSC)、傅立叶变换红外光谱法(FTIR)、热重分析法(TGA)和流变仪,以评估它们在确定聚丙烯(PP)回收料中的聚乙烯(PE)馏分方面的有效性。通过将实验数据与建模技术相结合,我们旨在深入了解这些技术在确定加工行为方面的预测能力。研究强调了 DSC 在预测聚丙烯(PP)回收物中聚乙烯的相对比例和类型方面的卓越准确性。傅立叶变换红外光谱也被认为是一种高保真方法,尽管需要针对具体应用进行校准。TGA、毛细管流变仪和振荡流变仪被认为能够区分回收聚烯烃的等级,但提供的是聚合行为而非详细的成分信息。流延膜挤压的三维流动模拟研究了粘度表征方法、非等温假设和工艺设置的影响,但无法完全复制在两种具有相似熔体流速和粘度行为的工业聚烯烃的流延膜加工过程中观察到的变化。这凸显了在实际加工之前预测加工问题所面临的实际挑战,因此必须依靠可靠的仪器套件和人类的专业知识来诊断和纠正变化。DSC 和傅立叶变换红外光谱为确定组成材料提供了合理的方法。以毛细管流变学和平行板流变学为特征的熔体粘度建模表明,相对于衣架模具设计中假设的幂律行为的粘度变化是导致流延膜不稳定的主要原因。
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引用次数: 0
Chromium adsorption efficiency by functional polymeric nanocomposite membrane: A case study for environmental sustainability 功能聚合物纳米复合膜的铬吸附效率:环境可持续性案例研究
IF 3.2 4区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-08-05 DOI: 10.1002/pen.26880
Shanu Prabhakar, Jitendra Pratap Singh, Kamal Kumar, Shiv Govind Prasad, Debmalya Roy
We have designed and developed nonwoven fabric supported electrospun polymeric nanofibrous‐based membrane for robust filtration system for ecological sustainability of clean water. The fabricated nanocomposites filters were tested for the removal of chromium (VI) toxic heavy metal ions from contaminated feedstock water. The interpenetrating network like morphological structure obtained from pure and composite nanofibers‐based membranes have been thoroughly investigated to understand the structure–properties of highly entangled system. It has been found that incorporating functional moieties onto nanocomposite membranes significantly impacts the absorption efficiency of toxic metals. The pore sizes of the hierarchical geometries have been varied to insight into its impact on flow rate and efficiency of filtration. The strategy of interfacing the multifunctional composite polyethylene terephthalate nanofiber membrane supported on nonwoven fabric to generate heterostructures has found to provide mechanically stable platform for efficient metal ion removal. It has been found by BET surface area analysis that the nanofibers reinforced with functional nanomaterials has controlled pore geometry compared to pristine PET electrospun nanofibers which lead to higher absorption of metal ions. We have highlighted the importance of mechanically stable electrospun polymeric nanofibers membrane‐based mitigation strategies to meet the huge demand of potable water for long‐term environmental sustainability.Highlights Mechanically toughened freestanding nanofibers mat supported on nonwoven fabric. Functionally upgrade nanofibers by incorporation of carbon based nanofillers. Controlled porosity by morphological optimization for removal of contaminates.
我们设计并开发了以电纺聚合物纳米纤维为基础的无纺布膜,这种膜具有强大的过滤系统,可实现清洁水源的生态可持续性。我们对制造的纳米复合过滤器进行了测试,以去除受污染原料水中的铬(VI)有毒重金属离子。对纯纳米纤维膜和复合纳米纤维膜的互穿网络形态结构进行了深入研究,以了解高度纠缠系统的结构特性。研究发现,在纳米复合膜上加入功能分子会显著影响有毒金属的吸收效率。我们改变了分层几何结构的孔径大小,以深入了解其对流速和过滤效率的影响。研究发现,将多功能复合聚对苯二甲酸乙二酯纳米纤维膜与无纺布连接以产生异质结构的策略为高效去除金属离子提供了机械稳定的平台。通过 BET 表面积分析发现,与原始 PET 电纺纳米纤维相比,用功能纳米材料增强的纳米纤维具有可控的孔隙几何形状,这导致了更高的金属离子吸收率。我们强调了基于机械稳定性电纺聚合物纳米纤维膜的缓解策略的重要性,以满足饮用水的巨大需求,实现环境的长期可持续性。通过加入碳基纳米填料实现纳米纤维的功能升级。通过形态优化控制孔隙率,以去除污染物。
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引用次数: 0
Synthesis and characterization of additively manufactured microcapsule‐reinforced polylactic acid composites for autonomous self‐healing 用于自主自愈的添加式制造微胶囊增强聚乳酸复合材料的合成与表征
IF 3.2 4区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-08-05 DOI: 10.1002/pen.26903
Deepak Mudakavi, Karunya G, Patel Varsha, Somashekara M Adinarayanappa
Material extrusion‐based additive manufacturing (AM) process builds the objects/structures through a precise feedstock deposition in a layer‐by‐layer manner. Polylactic acid (PLA) is a popular biodegradable feedstock in AM, while octyl methoxycinnamate (OMC) is known for its eco‐friendliness and ultraviolet (UV) protection properties. The present study focuses on the novel infusion methodology of OMC‐based microcapsules into PLA to develop self‐healing composite filaments. Post‐composition iterations, the optimum compositions for the filler and plasticizer were determined, and the filaments were extruded. Microcapsule‐infused PLA and the neat PLA samples were printed as per the American Society for Testing and Materials (ASTM) standard. The uniaxial tensile test results showed that the failure strain endured by the microcapsule‐infused samples was about 10 times more than the neat PLA counterparts. It is attributed to the effective load distribution and the complex polymerization reaction (due to the interaction of OMC with the matrix). Fracture surface morphology of the samples via optical microscopy (OM) and field emission scanning electron microscope (FESEM) affirmed the strong PLA‐OMC interface. A depreciation in the Brinell Hardness for the microcapsule‐based samples was due to the localized indenter force, causing greater damage in a narrow area than microcapsule ruptures' healing ability.Highlights The optimized composition of PLA: plasticizer:microcapsule is 1:0.04:0.05. Microcapsule‐infused PLA has improved Young's modulus and failure strain. Interaction with microcapsules improves elastic behavior and self‐healing. FESEM reveals close bonding of microcapsule with the PLA matrix.
基于材料挤压的增材制造(AM)工艺通过逐层精确沉积原料来制造物体/结构。聚乳酸(PLA)是增材制造中常用的可生物降解原料,而甲氧基肉桂酸辛酯(OMC)则以其生态友好性和紫外线(UV)防护特性而闻名。本研究的重点是在聚乳酸中注入基于 OMC 的微胶囊的新方法,以开发自愈合复合长丝。经过迭代,确定了填充剂和增塑剂的最佳成分,并挤出了长丝。根据美国材料与试验协会(ASTM)的标准,对注入微胶囊的聚乳酸和纯聚乳酸样品进行了印刷。单轴拉伸试验结果表明,注入微胶囊的样品承受的破坏应变是未注入微胶囊的聚乳酸样品的 10 倍。这归因于有效的载荷分布和复杂的聚合反应(由于 OMC 与基质的相互作用)。通过光学显微镜(OM)和场发射扫描电子显微镜(FESEM)观察样品的断裂表面形态,证实了聚乳酸与 OMC 之间存在牢固的界面。基于微胶囊的样品的布氏硬度下降是由于局部压头力造成的,在狭窄区域造成的破坏比微胶囊破裂的愈合能力更大。注入微胶囊的聚乳酸提高了杨氏模量和破坏应变。与微胶囊的相互作用改善了弹性行为和自愈合能力。FESEM 显示微胶囊与聚乳酸基质紧密结合。
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引用次数: 0
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Polymer Engineering and Science
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