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Synthesis of acrylate copolymer‐based super oil adsorption resins and their performances 丙烯酸酯共聚物基超级油吸附树脂的合成及其性能
IF 3.2 4区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-08-15 DOI: 10.1002/pen.26896
Feng Zhou, Yu Song, Yu Li, Xianyan Ren
In this paper, an acrylate copolymer‐based oil adsorption resin was designed and synthesized by a suspension polymerization with octadecyl acrylate (SA) and butyl acrylate (BA) as monomers, divinylbenzene (DVB) as a cross‐linking agent, and toluene as a pore‐forming agent. By studying the synthesis conditions, the copolymer “SA‐BA‐DVB” (PSBA) with the best adsorption capacity was obtained, when the molar ratio between SA and BA was about 0.9, the content of the DVB and PVA 1788 was about 0.107 wt% and 1.0 wt%, respectively, accounting for the total mass amount of the monomers. Furthermore, by introducing 2% reactive silica nanoparticles (R‐SiO2), the performances of the PSBA were improved due to its increased hydrophobicity and activity space. The equilibrium adsorption capacity of the resulted R‐SiO2/PSBA to kerosene, diesel oil, benzene, and p‐xylene was 31.90, 34.13, 39.44, and 41.81 mL/g, respectively, which is about 1.12 to 1.21 times higher than that of the PSBA. Also, the R‐SiO2/PSBA show brilliant oil retention rate of about 99% after centrifugation at 3000 rpm for 5 min and recycling ability which can be reusable for at least 10 absorption‐desorption cycles without capacity change, demonstrating that the obtained R‐SiO2/PSBA resin can be used as oil removing agents in the field of oil spill applications.Highlights R‐SiO2 modified acrylate copolymer as an oil adsorption resin was designed and synthesized. The influence of the monomers, cross‐linking agent, and others on the adsorption resin was systematically studied. The adsorption kinetics and performances of the adsorption resin were studied.
本文以丙烯酸十八酯(SA)和丙烯酸丁酯(BA)为单体,二乙烯基苯(DVB)为交联剂,甲苯为成孔剂,设计并采用悬浮聚合法合成了一种丙烯酸酯共聚物基吸附树脂。通过研究合成条件,当 SA 和 BA 的摩尔比约为 0.9,DVB 和 PVA 1788 的含量分别约为单体总质量的 0.107 wt%和 1.0 wt%时,得到了吸附能力最好的共聚物 "SA-BA-DVB"(PSBA)。此外,通过引入 2% 的活性二氧化硅纳米颗粒(R-SiO2),PSBA 的性能因其疏水性和活性空间的增加而得到改善。生成的 R-SiO2/PSBA 对煤油、柴油、苯和对二甲苯的平衡吸附容量分别为 31.90、34.13、39.44 和 41.81 mL/g,是 PSBA 的约 1.12 至 1.21 倍。此外,R-SiO2/PSBA在3000 rpm离心5 min后的留油率约为99%,且具有循环使用能力,可重复使用至少10次吸附-解吸循环而不发生容量变化,这表明所获得的R-SiO2/PSBA树脂可用作溢油应用领域的除油剂。系统研究了单体、交联剂等对吸附树脂的影响。研究了吸附树脂的吸附动力学和性能。
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引用次数: 0
Plasma‐assisted incorporation of flame‐retardant chemicals for improved flame retardancy of polyester fabrics 等离子体辅助添加阻燃化学品,提高聚酯织物的阻燃性能
IF 3.2 4区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-08-15 DOI: 10.1002/pen.26924
Shreyasi Nandy, T. V. Sreekumar, Shital Palaskar, Neha Mehra
The polyester fabric was subjected to atmospheric plasma and impregnated with commercially available 3‐hydroxyphenyl phosphinyl‐propanoic acid (3HPP) as flame retarding agent by high‐temperature high pressure (HTHP) dyeing method. Various concentrations of 3HPP in water, up to 4% w/v, were applied using the HTHP method. It was observed that the plasma treatment not only enhanced wettability and wicking but also facilitated increased pickup of 3HPP onto the polyester. The treatment exhibited a noteworthy enhancement in the limiting oxygen index (LOI), rising from 20.8% for the untreated control fabric to 30% for the fabric treated with plasma and a 4% 3HPP solution. Additionally, the application of 3HPP without plasma treatment did not yield significant improvements in flame‐retardant (FR) properties. The combined treatment of plasma and 3HPP resulted in an LOI of 29% with a 2% 3HPP treatment, while at the same concentration without plasma treatment, the LOI value was 26.8%. The heightened LOI was primarily attributed to the presence of phosphorus, as confirmed by high‐performance liquid chromatography and energy‐dispersive X‐ray spectroscopy. Additionally, the wash durability assessment of plasma‐processed and 3HPP‐treated samples demonstrated sustained flame retardancy, with an LOI of approximately 28% even after undergoing 20 wash cycles. Vertical flammability and cone calorimetry also confirm improved FR properties after treatment. Remarkably, the mechanical properties and surface morphology of the fabric remained unaltered following both plasma and chemical treatments.Highlights Easy and cost‐effective technique for the downstream process for FR polyester fabric. FR agent during polymerization has the disadvantage of lower molecular weight. Potential for producing FR industrial polyester fabric. Post‐plasma treatment improves the washing fastness. The mechanical and comfort properties remain intact during the process.
将涤纶织物置于大气等离子体中,并通过高温高压(HTHP)染色法浸渍市售的 3- 羟基苯基膦酰基丙酸(3HPP)作为阻燃剂。使用 HTHP 方法在水中加入了不同浓度的 3HPP,最高浓度为 4% w/v。据观察,等离子体处理不仅增强了润湿性和吸水性,还促进了 3HPP 在聚酯上的析出。这种处理方法显著提高了极限氧指数(LOI),从未经处理的对照织物的 20.8% 提高到使用等离子体和 4% 3HPP 溶液处理的织物的 30%。此外,未经等离子处理而使用 3HPP 的织物在阻燃(FR)性能方面没有明显改善。在等离子体和 3HPP 的联合处理下,2% 3HPP 处理的 LOI 值为 29%,而在相同浓度下,不经等离子体处理的 LOI 值为 26.8%。经高效液相色谱法和能量色散 X 射线光谱法证实,LOI 值升高的主要原因是磷的存在。此外,等离子处理和 3HPP 处理样品的水洗耐久性评估表明,即使经过 20 次水洗循环,LOI 值仍保持在 28% 左右,具有持续阻燃性。垂直可燃性和锥形量热仪也证实了处理后阻燃性能的改善。值得注意的是,经过等离子体和化学处理后,织物的机械性能和表面形态均保持不变。聚合过程中的阻燃剂具有分子量较低的缺点。具有生产阻燃工业聚酯织物的潜力。等离子后处理可提高耐洗牢度。在加工过程中,机械性能和舒适性保持不变。
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引用次数: 0
Comparative study of oil palm and nettle fibers reinforced chemically functionalized high‐density polyethylene composites 油棕纤维和荨麻纤维增强化学功能化高密度聚乙烯复合材料的比较研究
IF 3.2 4区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-08-14 DOI: 10.1002/pen.26887
Hariome Sharan Gupta, Sanjay Palsule
The demand of natural fiber reinforced composites has grown enormously in polymer industries owing to their renewability and sustainability and maintaining their performance and properties. In this investigation, two natural fibers have been considered as a reinforcer to develop chemically functionalized high‐density polyethylene (CF‐HDPE)‐based composites. The total holocellulose content of ~85% and ~65% for nettle fiber (NTF) and oil palm empty fruit bunch fiber (OPF) make them significant for this study. OPF/CF‐HDPE and NTF/CF‐HDPE composites have been developed and characterized to measure their desirable properties. The structural confirmation suggests reinforcement/matrix adhesion through ester and hydrogen bonds between them. NTF/CF‐HDPE and OPF/CF‐HDPE are thermally stable upto 240°C and 250°C, respectively. A significant increment of ~40% and ~64% in tensile strength were observed in addition of OPF and NTF reinforcer in pristine matrix. A similar observation has been shown in flexural strength with improvement of ~58% and ~83% with OPF and NTF as reinforcer. Among all these composite compositions, the 30/70 NTF/CF‐HDPE composite demonstrated the highest tensile and flexural properties values due to higher holocellulose of NTF. This study demonstrates the potential of OPF and NTF reinforcer to develop natural fiber reinforced polymer composites, which helps respective industries to manufactured tailored made products with desirable properties.Highlights OPF/CF‐HDPE and NTF/CF‐HDPE composites are sustainable and low cost. The composite compositions have been developed by extrusion and injection molding. The composite's mechanical (tensile and flexural) properties have been demonstrated. SEM and FTIR characterized the composites for the fiber/matrix adhesion. The composite's thermal stability has been affected by fibers and matrix.
由于天然纤维具有可再生性和可持续性,并能保持其性能和特性,聚合物行业对天然纤维增强复合材料的需求大幅增长。本研究将两种天然纤维作为增强剂,用于开发基于化学功能化高密度聚乙烯(CF-HDPE)的复合材料。荨麻纤维(NTF)和油棕空果束纤维(OPF)的全纤维素总含量分别为 ~85% 和 ~65%,因此对本研究具有重要意义。我们开发了 OPF/CF-HDPE 和 NTF/CF-HDPE 复合材料,并对其进行了表征,以测量其理想特性。结构确认表明,增强材料/基质通过酯键和氢键相互粘合。NTF/CF-HDPE 和 OPF/CF-HDPE 的热稳定性分别高达 240°C 和 250°C。在原始基质中添加 OPF 和 NTF 增强剂后,拉伸强度分别提高了约 40% 和 64%。在抗弯强度方面也观察到了类似的结果,添加 OPF 和 NTF 作为增强剂后,抗弯强度分别提高了 ~58% 和 ~83%。在所有这些复合材料中,30/70 NTF/CF-HDPE 复合材料的拉伸和弯曲性能值最高,这是因为 NTF 的全纤维素含量较高。这项研究证明了 OPF 和 NTF 增强剂在开发天然纤维增强聚合物复合材料方面的潜力,有助于相关行业生产出具有理想性能的定制产品。这些复合材料是通过挤出和注塑成型工艺制成的。复合材料的机械(拉伸和弯曲)性能已得到证实。扫描电子显微镜(SEM)和傅立叶变换红外光谱(FTIR)对复合材料的纤维/基质粘附性进行了表征。复合材料的热稳定性受到纤维和基质的影响。
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引用次数: 0
Facile green fabrication of MIL‐101(Cr)/PVA nanofiber composite as effective, stable, and reusable adsorbent for cationic dye removal 绿色简便地制备 MIL-101(Cr)/PVA 纳米纤维复合材料,作为有效、稳定、可重复使用的阳离子染料去除吸附剂
IF 3.2 4区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-08-14 DOI: 10.1002/pen.26922
Badr M. Thamer, Faiz A. Al‐aizari, Hany S. Abdo, Mohamed H. El‐Newehy
In this study, chromium‐based metal–organic framework (MIL‐101(Cr)) was incorporated into polyvinyl alcohol nanofibers (PVA NFs) via green electrospinning followed by heat treatment to fabricate MIL‐101(Cr)@PVA NFs composite without the need for any organic solvent or other dispersants. The fabricated MIL‐101(Cr)@PVA NFs were comprehensively characterized using a suite of common techniques. Morphological characteristics of MIL‐101(Cr)@PVA NFs showed a fibrous structure with an average diameter of 228 ± 37 nm and decorated with MIL‐101(Cr) particles arranged in a nanoneedle‐like pattern. Subsequently, its adsorption efficiency towards the cationic crystal violet dye (CV) was evaluated through batch adsorption experiments. The influence of various experimental parameters on CV removal efficiency was systematically optimized using a factorial design approach. The Langmuir isotherm and kinetic pseudo‐second‐order (PSO) model provided an excellent fit to the adsorption equilibrium data, indicating a maximum adsorption capacity (qmax) of 344.18 mg/g for MIL‐101(Cr)@PVA NFs compared with 83.94 mg/g for pristine PVA NFs. Furthermore, the MIL‐101(Cr)@PVA NFs composite demonstrated excellent reusability and stability, maintaining a significant portion of its removal capacity even after six adsorption–desorption cycles. These findings highlight the potential of the fabricated composite as a highly efficient and reusable adsorbent for CV removal from wastewater treatment applications.Highlights The MIL‐101(Cr)@PVA NFs nanocomposite fabricated by electrospinning technique. The MIL‐101(Cr) particle arranged in a nanoneedle‐like pattern in the PVA NFs. Incorporation of MIL‐101(Cr) improved qmax of PVA by 391.5%. The MIL‐101(Cr)@PVA NFs membrane has excellent stability and reusability.
在这项研究中,通过绿色电纺丝技术将铬基金属有机框架(MIL-101(Cr))与聚乙烯醇纳米纤维(PVA NFs)结合,然后进行热处理,制备出 MIL-101(Cr)@PVA NFs 复合材料,无需使用任何有机溶剂或其他分散剂。利用一系列常用技术对制备的 MIL-101(Cr)@PVA NFs 进行了全面表征。MIL-101(Cr)@PVA NFs 的形态特征显示出平均直径为 228 ± 37 nm 的纤维状结构,其上装饰有呈纳米针状排列的 MIL-101(Cr)颗粒。随后,通过批量吸附实验评估了其对阳离子水晶紫染料(CV)的吸附效率。采用因子设计法对各种实验参数对 CV 去除效率的影响进行了系统优化。朗缪尔等温线和动力学伪二阶(PSO)模型对吸附平衡数据进行了很好的拟合,表明 MIL-101(Cr)@PVA NFs 的最大吸附容量(qmax)为 344.18 mg/g,而原始 PVA NFs 的吸附容量为 83.94 mg/g。此外,MIL-101(Cr)@PVA NFs 复合材料还表现出极佳的可重复使用性和稳定性,即使经过六个吸附-解吸循环后,仍能保持相当大一部分的去除能力。这些发现凸显了所制备的复合材料作为一种高效、可重复使用的吸附剂用于去除废水处理中的 CV 的潜力。MIL-101(Cr) 颗粒在 PVA NFs 中呈纳米针状排列。MIL-101(Cr)的加入使 PVA 的 qmax 提高了 391.5%。MIL-101(Cr)@PVA NFs 膜具有出色的稳定性和可重复使用性。
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引用次数: 0
Collagen composite fibers with various functionalized carbon nanotubes fabricated via microfluidic spinning 通过微流体纺丝制造含有各种功能化碳纳米管的胶原复合纤维
IF 3.2 4区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-08-14 DOI: 10.1002/pen.26917
Changkun Ding, Hua Wang, Yu Zhang, Xu Zeng, Xiwen Qin
Collagen (Col) composite fibers containing various functionalized multiwalled carbon nanotubes (MWNTs) were prepared via microfluidic spinning, and the influences of MWNT content and type on the performances of the composite fibers were investigated by transmission electron microscope, UV–vis, SEM, Fourier Transform Infrared Spectrometer, differential scanning calorimetry, X‐ray diffraction, and tensile testing. The Col composite fibers showed tightly packed bundle structures on surfaces originated from the high shear rates in the microfluidic channels, and MWNT facilitates the self‐assembly of Col molecules, leading to the ordered arrangement of Col fibrils along the fiber axis. When the loading of carboxylated MWNT (cMWNT) was 0.5 wt%, the tensile strength of Col/cMWNT achieved the maximum of 1.94 cN/dtex owing to the excellent hydrogen bond and electrostatic interactions between the carboxyl groups in cMWNT and amino groups in Col molecules, which is significantly higher than those composite fibers made from unfunctionalized and hydroxylated MWNT. Moreover, with the incorporation of MWNT the thermal stability and water resistance of Col fibers were improved due to the enhanced interfacial interactions between Col and MWNT. The fabrication method in this work enables the controlled formation of Col fibers and demonstrates huge potential for use in Col‐based biomaterials.Highlights Novel collagen (Col)/multiwalled carbon nanotube (MWNT) composite fibers were prepared via microfluidic spinning. The Col composite fibers showed tightly packed bundle surface structures. Col/carboxylated MWNT achieved the maximum tensile strength of 1.94 cN/dtex. MWNT enhanced thermal stability and water resistance of Col fibers.
利用微流体纺丝技术制备了含有不同功能化多壁碳纳米管(MWNTs)的胶原蛋白(Col)复合纤维,并通过透射电子显微镜、紫外可见光、扫描电镜、傅立叶变换红外光谱仪、差示扫描量热仪、X射线衍射和拉伸测试等手段研究了MWNT含量和类型对复合纤维性能的影响。在微流体通道中的高剪切速率作用下,Col 复合纤维表面呈现出紧密的束状结构,MWNT 促进了 Col 分子的自组装,使 Col 纤维沿纤维轴有序排列。当羧基化 MWNT(cMWNT)的负载量为 0.5 wt%时,由于 cMWNT 中的羧基与 Col 分子中的氨基之间存在良好的氢键和静电作用,Col/cMWNT 的拉伸强度达到最大值 1.94 cN/dtex,明显高于未官能化和羟基化 MWNT 制成的复合纤维。此外,加入 MWNT 后,由于 Col 与 MWNT 之间的界面相互作用增强,Col 纤维的热稳定性和耐水性也得到了改善。亮点 通过微流体纺丝法制备了新型胶原蛋白(Col)/多壁碳纳米管(MWNT)复合纤维。胶原蛋白复合纤维显示出紧密的束面结构。Col/羧化 MWNT 的最大拉伸强度为 1.94 cN/dtex。MWNT 增强了 Col 纤维的热稳定性和耐水性。
{"title":"Collagen composite fibers with various functionalized carbon nanotubes fabricated via microfluidic spinning","authors":"Changkun Ding, Hua Wang, Yu Zhang, Xu Zeng, Xiwen Qin","doi":"10.1002/pen.26917","DOIUrl":"https://doi.org/10.1002/pen.26917","url":null,"abstract":"<jats:label/>Collagen (Col) composite fibers containing various functionalized multiwalled carbon nanotubes (MWNTs) were prepared via microfluidic spinning, and the influences of MWNT content and type on the performances of the composite fibers were investigated by transmission electron microscope, UV–vis, SEM, Fourier Transform Infrared Spectrometer, differential scanning calorimetry, X‐ray diffraction, and tensile testing. The Col composite fibers showed tightly packed bundle structures on surfaces originated from the high shear rates in the microfluidic channels, and MWNT facilitates the self‐assembly of Col molecules, leading to the ordered arrangement of Col fibrils along the fiber axis. When the loading of carboxylated MWNT (cMWNT) was 0.5 wt%, the tensile strength of Col/cMWNT achieved the maximum of 1.94 cN/dtex owing to the excellent hydrogen bond and electrostatic interactions between the carboxyl groups in cMWNT and amino groups in Col molecules, which is significantly higher than those composite fibers made from unfunctionalized and hydroxylated MWNT. Moreover, with the incorporation of MWNT the thermal stability and water resistance of Col fibers were improved due to the enhanced interfacial interactions between Col and MWNT. The fabrication method in this work enables the controlled formation of Col fibers and demonstrates huge potential for use in Col‐based biomaterials.Highlights<jats:list list-type=\"bullet\"> <jats:list-item>Novel collagen (Col)/multiwalled carbon nanotube (MWNT) composite fibers were prepared via microfluidic spinning.</jats:list-item> <jats:list-item>The Col composite fibers showed tightly packed bundle surface structures.</jats:list-item> <jats:list-item>Col/carboxylated MWNT achieved the maximum tensile strength of 1.94 cN/dtex.</jats:list-item> <jats:list-item>MWNT enhanced thermal stability and water resistance of Col fibers.</jats:list-item> </jats:list>","PeriodicalId":20281,"journal":{"name":"Polymer Engineering and Science","volume":null,"pages":null},"PeriodicalIF":3.2,"publicationDate":"2024-08-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142219216","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Fabrication and characterization of deuteration‐rich polymer microsphere for high‐yield neutron source 用于高产中子源的富氘聚合物微球的制造与表征
IF 3.2 4区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-08-14 DOI: 10.1002/pen.26925
Meifang Liu, Qiang Chen, Yiyang Liu, Jie Li, Xiaoyu Yang, Jie Du, Xinxin Tan
A new type of deuterated polymer microspheres with a much higher deuterium/carbon (D/C) atom ratio was designed and fabricated to produce high‐yield thermonuclear neutrons. Supramolecular deuterated polycyclooctene (D‐PCOE) with ~1.7 D/C atom ratio was synthesized, which well meets the requirements including higher D/C atom ratio, good solubility for processability, and excellent mechanical properties. Monodispersed D‐PCOE microspheres including shells and beads are fabricated by a microfluidic technique. The properties of the D‐PCOE materials and corresponding microspheres are analyzed and compared with those of the deuterated polystyrene microspheres (~1 D/C atom ratio), which have been widely used in laser‐driven spherically convergent plasma fusion experiments. This work expands the category of deuterated polymeric materials and provides a new type of deuterated polymer microspheres in the forthcoming high‐yield neutron experiments.Highlights Supramolecular D‐PCOE with ~1.7 D/C atom ratio was successfully synthesized. Monodispersed D‐PCOE microspheres were successfully fabricated. The quality of D‐PCOE microspheres is also investigated.
为产生高产热核中子,设计并制造了一种氘/碳原子比更高的新型氘化聚合物微球。合成的超分子氘化聚环辛烯(D-PCOE)的氘碳原子比约为 1.7,完全符合更高的氘碳原子比、良好的加工溶解性和优异的机械性能等要求。利用微流体技术制备了包括壳和珠在内的单分散 D-PCOE 微球。分析了 D-PCOE 材料和相应微球的性能,并将其与氘化聚苯乙烯微球(D/C 原子比约为 1)的性能进行了比较,后者已被广泛应用于激光驱动的球形收敛等离子体聚变实验中。这项工作拓展了氚代聚合物材料的范畴,为即将进行的高产中子实验提供了一种新型氚代聚合物微球。成功制备了单分散 D-PCOE 微球。此外,还对 D-PCOE 微球的质量进行了研究。
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引用次数: 0
Preparation of aqueous silane‐graphene oxide co‐modified cellulose fibers/natural rubber composites via flash extrusion dispersion process 通过闪蒸挤压分散工艺制备水性硅烷-氧化石墨烯共改性纤维素纤维/天然橡胶复合材料
IF 3.2 4区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-08-12 DOI: 10.1002/pen.26854
Xiangxu Li, Lei Wu, Qingxiang Lai, Yifan Xu, He Wang, Chuansheng Wang, Huiguang Bian
Cellulose fibers were modified via aqueous silane‐graphene oxide (GO) coordination by flash drying and extrusion dispersion process. The adsorption of GO reduced the polarity of the cellulose fiber surface and attenuated the agglomeration effect between the cellulose fibers, thus facilitating the dispersion of fibers in the rubber matrix. Adding aqueous 3‐aminopropylsilane oligomer (8150) incorporated active sites on the surface of cellulose fibers, thereby improving the interfacial binding properties of cellulose nano fibers (CNFs) and natural rubber (NR). After blending the modified CNFs with NR latex, high‐temperature flocculation was performed using an atomised flash device. Finally, CNF/NR was pre‐dispersed through a twin‐screw extruder, after which a CNF/NR masterbatch with excellent performance was prepared. Experimental results revealed that composites prepared using GO‐8150 via the flash drying‐twin‐screw dispersion process exhibited excellent dispersion characteristics, processing properties, mechanical properties, rolling resistance, wear resistance, and heat generation properties. Compared with traditional dry mixing, the composites prepared by flash drying‐twin‐screw dispersion process showed a 16.95% increase in tensile strength, 16.07% increase in 300% constant elongation, 19.01% reduction in abrasion consumption, 42.26% reduction in rolling resistance, and a reduction in the Payne effect. This study offers an efficient and environmentally friendly method for the high‐value utilization of natural fibers and the preparation of NR composites with excellent properties, while providing a green and nonpolluting modification process with no acidic liquid discharge.Highlights GO‐8150 reduces the polarity of the fibers and promotes dispersion. The flash extrusion dispersion process achieves green flocculation. 42% lower rolling resistance for rubber composites.
通过闪蒸干燥和挤压分散工艺,对纤维素纤维进行硅烷-氧化石墨烯(GO)水配位改性。GO 的吸附降低了纤维素纤维表面的极性,减弱了纤维素纤维之间的团聚效应,从而促进了纤维在橡胶基质中的分散。添加水性 3-aminopropylsilane 低聚物(8150)可在纤维素纤维表面形成活性位点,从而改善纤维素纳米纤维(CNFs)和天然橡胶(NR)的界面结合性能。将改性 CNF 与天然橡胶胶乳混合后,使用雾化闪光装置进行高温絮凝。最后,通过双螺杆挤出机预分散 CNF/NR,制备出性能优异的 CNF/NR 母料。实验结果表明,通过闪蒸干燥-双螺杆分散工艺使用 GO-8150 制备的复合材料具有优异的分散特性、加工性能、机械性能、滚动阻力、耐磨性和发热性能。与传统的干混工艺相比,采用闪蒸干燥-双螺杆分散工艺制备的复合材料的拉伸强度提高了 16.95%,300% 恒定伸长率提高了 16.07%,磨耗降低了 19.01%,滚动阻力降低了 42.26%,佩恩效应也有所降低。这项研究为高价值利用天然纤维和制备具有优异性能的 NR 复合材料提供了一种高效、环保的方法,同时提供了一种绿色、无污染、无酸性液体排放的改性工艺。闪蒸挤出分散工艺可实现绿色絮凝。橡胶复合材料的滚动阻力降低 42%。
{"title":"Preparation of aqueous silane‐graphene oxide co‐modified cellulose fibers/natural rubber composites via flash extrusion dispersion process","authors":"Xiangxu Li, Lei Wu, Qingxiang Lai, Yifan Xu, He Wang, Chuansheng Wang, Huiguang Bian","doi":"10.1002/pen.26854","DOIUrl":"https://doi.org/10.1002/pen.26854","url":null,"abstract":"<jats:label/>Cellulose fibers were modified via aqueous silane‐graphene oxide (GO) coordination by flash drying and extrusion dispersion process. The adsorption of GO reduced the polarity of the cellulose fiber surface and attenuated the agglomeration effect between the cellulose fibers, thus facilitating the dispersion of fibers in the rubber matrix. Adding aqueous 3‐aminopropylsilane oligomer (8150) incorporated active sites on the surface of cellulose fibers, thereby improving the interfacial binding properties of cellulose nano fibers (CNFs) and natural rubber (NR). After blending the modified CNFs with NR latex, high‐temperature flocculation was performed using an atomised flash device. Finally, CNF/NR was pre‐dispersed through a twin‐screw extruder, after which a CNF/NR masterbatch with excellent performance was prepared. Experimental results revealed that composites prepared using GO‐8150 via the flash drying‐twin‐screw dispersion process exhibited excellent dispersion characteristics, processing properties, mechanical properties, rolling resistance, wear resistance, and heat generation properties. Compared with traditional dry mixing, the composites prepared by flash drying‐twin‐screw dispersion process showed a 16.95% increase in tensile strength, 16.07% increase in 300% constant elongation, 19.01% reduction in abrasion consumption, 42.26% reduction in rolling resistance, and a reduction in the Payne effect. This study offers an efficient and environmentally friendly method for the high‐value utilization of natural fibers and the preparation of NR composites with excellent properties, while providing a green and nonpolluting modification process with no acidic liquid discharge.Highlights<jats:list list-type=\"bullet\"> <jats:list-item><jats:styled-content style=\"fixed-case\">GO</jats:styled-content>‐8150 reduces the polarity of the fibers and promotes dispersion.</jats:list-item> <jats:list-item>The flash extrusion dispersion process achieves green flocculation.</jats:list-item> <jats:list-item>42% lower rolling resistance for rubber composites.</jats:list-item> </jats:list>","PeriodicalId":20281,"journal":{"name":"Polymer Engineering and Science","volume":null,"pages":null},"PeriodicalIF":3.2,"publicationDate":"2024-08-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142219252","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Miscible blends of chemically‐modified poly(phenylene oxides) with styrene copolymers containing polar groups 化学改性聚(苯基氧化物)与含极性基团的苯乙烯共聚物的混合物
IF 3.2 4区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-08-09 DOI: 10.1002/pen.26898
James Yoon‐Jin Chung
Poly(2,6‐dimethyl‐1,4‐phenylene oxide) (PPO) is well‐known to be miscible with polystyrene, but immiscible with styrene copolymers containing polar groups. Certain nitrated‐PPOs (NPPOs) were found to be miscible with copolymers of styrene/acrylonitrile (SANs), copolymers of styrene/maleic anhydride (SMAs), a terpolymer of α‐methylstyrene/styrene/acrylonitrile (α‐MS/S/AN), and a copolymer of o‐ and p‐chlorostyrene (PCS). Also, certain simultaneously nitrated‐ and chlorinated‐PPOs (NCPPOs) were found to be miscible with SANs, SMAs and PCS whereas immiscible with the α‐MS/S/AN. The miscibility was indicated by the presence of a single composition‐dependent glass‐transition temperature for a given blend across the entire range of blend compositions tested. The miscibility of the aforementioned NPPOs and NCPPOs blends with SAN1 and SMA1 is attributed to hydrogen bonding of hydroxy groups of NPPOs and NCPPOs with nitrile groups and carbonyl groups, respectively, based on the literature information. The hydroxy groups were generated during nitration and simultaneous nitration/chlorination of PPO as a result of nucleophilic chain scission. Miscible blends of ‐NPPO/SAN and ‐NPPO/SMA with ABS1 showed a substantially better balance of the following properties than a comparable immiscible‐NPPO/SAN blend and a ‐PPO/SAN blend with ABS1: notched Izod impact strength, tensile properties, heat distortion temperature and gasoline stress‐crack resistance.Highlights Nitration and simultaneous nitration/chlorination of PPO generated hydroxyl end groups. Certain NPPOs and NCPPOs were miscible with SANs, SMAs and PCS. Miscibility indicated by a single composition dependent Tg for a given blend. Miscibility attributed to hydrogen bonding of respective functional groups. Impact‐modified miscible‐NPPO/SAN blends and ‐NPPO/SMA blends with ABS1 as impact modifier had good key properties.
众所周知,聚(2,6-二甲基-1,4-苯基氧化物)(PPO)可与聚苯乙烯混溶,但不能与含有极性基团的苯乙烯共聚物混溶。研究发现,某些硝化 PPO(NPPO)可与苯乙烯/丙烯腈共聚物(SAN)、苯乙烯/马来酸酐共聚物(SMA)、α-甲基苯乙烯/苯乙烯/丙烯腈三元共聚物(α-MS/S/AN)以及邻氯苯乙烯和对氯苯乙烯共聚物(PCS)混溶。此外,还发现某些同时硝化和氯化的 PPO(NCPPO)可与 SAN、SMA 和 PCS 混溶,而与α-MS/S/AN 则不混溶。在测试的整个混合成分范围内,特定混合物的玻璃化转变温度只取决于一种成分,这表明了混溶性。根据文献资料,上述 NPPO 和 NCPPO 与 SAN1 和 SMA1 混合物的相溶性归因于 NPPO 和 NCPPO 的羟基分别与腈基和羰基的氢键作用。羟基是在 PPO 的硝化和同步硝化/氯化过程中由于亲核链裂解而产生的。-NPPO/SAN 和 -NPPO/SMA 与 ABS1 的混合物在以下性能方面的平衡性大大优于不相溶的 -NPPO/SAN 混合物和 -PPO/SAN 与 ABS1 的混合物:缺口伊佐德冲击强度、拉伸性能、热变形温度和耐汽油应力开裂性。某些 NPPO 和 NCPPO 可与 SAN、SMA 和 PCS 混溶。混溶性表现为特定混合物的 Tg 与单一成分有关。混溶性归因于各自官能团的氢键作用。以 ABS1 作为抗冲改性剂的抗冲改性混溶-NPPO/SAN 混合物和-NPPO/SMA 混合物具有良好的关键特性。
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引用次数: 0
Morphology and thermal properties of poly(lactic acid)/poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate)/graphene oxide polymeric composites 聚(乳酸)/聚(3-羟基丁酸-3-羟基戊酸)/氧化石墨烯聚合物复合材料的形态和热性能
IF 3.2 4区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-08-09 DOI: 10.1002/pen.26919
Lesia Sydney Mokoena, Julia Puseletso Mofokeng
Poly(lactic acid) (PLA)/poly (3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) (PHBV) blends are typically phase‐separated, and there is limited research on using graphene oxide (GO) as their matrix filler. PLA/PHBV/GO composites using 1, 3, or 5 wt% GO were prepared by melt mixing, after which their morphology and thermal properties were determined. All the components were hydrophilic (Contact angles less than 90°), and the wetting coefficient value of 3.52 suggested that GO would be dispersed in PLA during surface energy evaluations (SEES). Scanning electron microscopy (SEM) showed that PLA/PHBV blends are immiscible and phase‐separated; however, adding GO brought partial miscibility. Differential scanning calorimetry (DSC) showed that GO plasticized the polymers at lower contents (1 wt%) and inhibited their crystallization at higher contents (3 and 5 wt%). Fourier‐transform infrared spectroscopy (FTIR) measurements showed that a chemical interaction exists between GO and the polymers, and X‐ray diffraction (XRD) results confirmed that GO inhibited crystallization in the polymers at high contents. Adding GO to the polymers generally improved the thermal stability of PLA, verifying the affinity thereof during thermogravimetric (TGA) analyses. Merging of the thermal degradation steps implied that GO induced partial miscibility on polymers. Concurrently, the polymers thermally masked the GO to prolong its lifespan. Composites with 1 wt% GO were the optimal and ideal materials.Highlights Melt mixed PLA/PHBV blends and their composites with GO as a filler. GO brought partial miscibility to the blends and favored the PLA phase. 1 wt% GO contents provide optimal thermal and morphological properties. 3 and 5 wt% GO contents form chemical bonds with the polymers. Initial GO loadings increase the crystallinity of the polymers.
聚乳酸(PLA)/聚(3-羟基丁酸-3-羟基戊酸)(PHBV)共混物通常是相分离的,而使用氧化石墨烯(GO)作为其基体填料的研究还很有限。我们通过熔融混合的方法制备了含有 1、3 或 5 wt% GO 的聚乳酸/PHBV/GO 复合材料,然后测定了它们的形态和热性能。所有成分都具有亲水性(接触角小于 90°),润湿系数值为 3.52,这表明在进行表面能评估(SEES)时,GO 会分散在聚乳酸中。扫描电子显微镜(SEM)显示,聚乳酸/PHBV 混合物是不相溶和相分离的;但是,添加 GO 后会产生部分相溶。差示扫描量热法(DSC)显示,GO 在聚合物中的含量较低(1 wt%)时会使聚合物塑化,而在聚合物中的含量较高(3 和 5 wt%)时则会抑制聚合物结晶。傅立叶变换红外光谱(FTIR)测量结果表明,GO 与聚合物之间存在化学作用,X 射线衍射(XRD)结果证实,GO 在聚合物中的含量较高时,会抑制聚合物的结晶。在聚合物中添加 GO 可普遍提高聚乳酸的热稳定性,这在热重分析(TGA)中得到了验证。热降解步骤的合并意味着 GO 诱导了聚合物的部分混溶性。同时,聚合物对 GO 进行热遮蔽,延长了其使用寿命。含有 1 wt% GO 的复合材料是最佳的理想材料。 亮点 以 GO 作为填料,熔融混合聚乳酸/PHBV 共混物及其复合材料。GO 带来了混合物的部分混溶性,并有利于聚乳酸相。1 wt% 的 GO 含量可提供最佳的热性能和形态性能。3 和 5 wt% 的 GO 含量可与聚合物形成化学键。最初的 GO 含量会增加聚合物的结晶度。
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引用次数: 0
Fabrication of flat and sizeable nanocellular polymethyl methacrylate (PMMA) foam with tunable thermal conductivity 制造具有可调导热性的扁平、可压缩的纳米蜂窝聚甲基丙烯酸甲酯(PMMA)泡沫
IF 3.2 4区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-08-08 DOI: 10.1002/pen.26895
Kiday Fiseha Gebremedhin, Solomon Dufera Tolcha, Shu‐Kai Yeh
Polymeric nanocell foam is a promising material that faces manufacturing challenges. Producing sizable and thick foams for properties testing has been challenging. This study aims to scale up and understand the foaming mechanism of nanocellular foams by controlling the saturation temperature, pressure, and molecular weight distribution of the matrix to fine‐tune the glass transition temperature of the polymer/gas mixture. The hot‐press foamed samples possess a 100 × 70 × 6 ~ 8 mm3 dimension and a cell size of less than 200 nm. Bimodal structures can also be created by controlling the critical processing parameters. Introducing 37% microcells into unimodal nanocellular foam reduced the relative density from 0.29 to 0.19. The thermal conductivity of the foams was tuned by controlling the cell size distribution. Unimodal nanofoams have the lowest thermal conductivity for foams of the same density due to the Knudsen effect and tortuosity. The measured thermal conductivity is in agreement with theoretical models.Highlights PMMA nanofoam with a dimension of 100 × 70 × 6–8 mm3 and cell size below 200 nm. The morphology of nanofoams was tuned to be unimodal and bimodal. The foam density of the bimodal nanofoams was lowered below 0.238 g/cm3. The thermal conductivity of foams was tuned by controlling the cell structure.
聚合物纳米泡沫是一种前景广阔的材料,但在生产过程中也面临着挑战。为进行性能测试而生产相当大和相当厚的泡沫一直是个挑战。本研究旨在通过控制基质的饱和温度、压力和分子量分布来微调聚合物/气体混合物的玻璃化转变温度,从而放大并了解纳米泡沫的发泡机理。热压发泡样品的尺寸为 100 × 70 × 6 ~ 8 mm3,细胞大小小于 200 nm。通过控制关键的加工参数,还可以制造出双模结构。在单模态纳米孔泡沫中引入 37% 的微孔,可将相对密度从 0.29 降至 0.19。泡沫的导热性可通过控制微孔尺寸分布来调节。在相同密度的泡沫中,单模态纳米泡沫的导热率最低,这是由于努森效应和曲折性造成的。测得的热导率与理论模型一致。亮点 PMMA 纳米泡沫的尺寸为 100 × 70 × 6-8 mm3,细胞大小低于 200 nm。纳米泡沫的形态可调整为单峰和双峰。双峰纳米泡沫的泡沫密度降至 0.238 g/cm3 以下。通过控制晶胞结构调整了泡沫的热导率。
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引用次数: 0
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Polymer Engineering and Science
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