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Arsenic removal from contaminated water using adsorptive electrospun nanofibrous membrane of polyacrylonitrile/organoclay 利用聚丙烯腈/有机土的吸附性电纺纳米纤维膜去除受污染水体中的砷
IF 3.2 4区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-08-28 DOI: 10.1002/pen.26885
Elham Shokri, Elham Naghashzargar, Kosar Behamaram
Adsorptive nanofiber electrospun membranes (ANEMs) show promise for heavy metal removal, particularly in dilute solutions. Nanofibrous polyacrylonitrile (PAN) membranes incorporating Cloisite 20A (C20) organoclay were fabricated via electrospinning for As(V) removal. The impact of C20 on structural properties and As(V) removal efficiency of the nanofiber membranes was investigated. The results indicated that the PAN‐C20 membranes morphology was uniform, with fiber diameters mostly falling within the 100–300 nm range. Incorporation of C20, especially in an exfoliated structure, led to increased hydrophilicity, mechanical strength, and roughness of the membranes. Batch adsorption results revealed that the adding C20 up to 1.5 wt.% significantly enhanced adsorption capacity due to the higher concentration and proper C20 dispersion. Dynamic filtration showed that the PAN‐C20(1.0) membrane achieved over 90% As(V) removal efficiency for 960 min and demonstrated excellent regeneration ability.Highlights Cloisite 20A organoclay was incorporated into PAN by electrospinning to prepare adsorptive membrane. Adsorptive membranes were used for As(V) removal from water. Type of Cloisite 20A dispersion in PAN in dynamic filtration was more important than in static adsorption PAN‐C20‐1.0 with exfoliated structure showed higher removal efficiency than PAN‐C20‐1.0 with intercalated structure. PAN‐C20‐1.0 membrane was usable for multiple adsorption–desorption cycles.
吸附性纳米纤维电纺丝膜(ANEM)有望去除重金属,尤其是稀溶液中的重金属。通过电纺丝技术制造了含有 Cloisite 20A (C20)有机土的纳米聚丙烯腈(PAN)膜,用于去除 As(V)。研究了 C20 对纳米纤维膜的结构特性和 As(V) 去除效率的影响。结果表明,PAN-C20 膜形态均匀,纤维直径大多在 100-300 nm 范围内。C20 的加入,尤其是在剥离结构中的加入,增加了膜的亲水性、机械强度和粗糙度。批量吸附结果表明,由于 C20 的浓度较高且分散得当,添加量达到 1.5 wt.% 的 C20 能显著提高吸附能力。动态过滤结果表明,PAN-C20(1.0) 膜在 960 分钟内对 As(V) 的去除率超过 90%,并表现出优异的再生能力。吸附膜用于去除水中的 As(V)。在动态过滤中,Cloisite 20A 在 PAN 中的分散类型比在静态吸附中更重要。具有剥离结构的 PAN-C20-1.0 比具有插层结构的 PAN-C20-1.0 具有更高的去除效率。PAN-C20-1.0 膜可用于多次吸附-解吸循环。
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引用次数: 0
Application of low‐molecular‐weight polyethylene glycol‐modified silica in natural rubber composites 低分子量聚乙二醇改性白炭黑在天然橡胶复合材料中的应用
IF 3.2 4区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-08-28 DOI: 10.1002/pen.26909
Biao Li, Yao Xiao, Yinggang Huang, Zheng Gong, Yahui Chen, Shaoming Li, Chuansheng Wang, Huiguang Bian
Silica serves as the primary filler in the fabrication of eco‐friendly tires, and achieving an optimal dispersion of polar silica within the natural rubber matrix is crucial for crafting high‐performance rubber composites. In this study, biodegradable surfactants polyethylene glycol (PEG) with molecular weights of 200, 400, and 800 were employed to modify silica. The modified silica was characterized by Fourier‐transform infrared spectroscopy; PEG‐modified silica with different molecular weights was compounded with Si69, a conventional silane coupling agent, in the formulation. This aimed to reduce Si69 dosage and mitigate the emission of volatile organic gases, such as ethanol, generated during the silanization reaction between Si69 and silica. Experimental findings revealed that compared with natural rubber composites containing six parts of Si69, the addition of PEG‐modified silica enhanced filler dispersion in the composite while reducing Si69 dosage by three parts. This led to accelerated vulcanization rates, effectively decreased energy consumption during production, and significantly improved wet slip resistance, while maintaining optimal rolling resistance. Rubber composites prepared with PEG800‐modified silica exhibited a 10% increase in elongation at break, a 12% increase in tensile product coefficient, and a 19% enhancement in wet slip resistance.Highlights Silica is modified by polyethylene glycol with molecular weight of 200, 400, and 800. The amount of silane coupling agent and VOC emissions are reduced. The interfacial bonding between silica and rubber matrix is enhanced. The tensile product coefficient and wet slip resistance are improved by 12% and 19%.
白炭黑是制造环保轮胎的主要填料,在天然橡胶基体中实现极性白炭黑的最佳分散是制造高性能橡胶复合材料的关键。本研究采用分子量分别为 200、400 和 800 的生物可降解表面活性剂聚乙二醇(PEG)对白炭黑进行改性。通过傅立叶变换红外光谱对改性白炭黑进行了表征;在配方中将不同分子量的 PEG 改性白炭黑与传统硅烷偶联剂 Si69 复合。这样做的目的是减少 Si69 的用量,并减少 Si69 与二氧化硅发生硅烷化反应时产生的乙醇等挥发性有机气体的排放。实验结果表明,与含有六份 Si69 的天然橡胶复合材料相比,添加 PEG 改性白炭黑可提高填料在复合材料中的分散性,同时将 Si69 的用量减少三份。这加快了硫化速度,有效降低了生产过程中的能耗,并显著提高了湿滑阻力,同时保持了最佳的滚动阻力。使用 PEG800 改性白炭黑制备的橡胶复合材料的断裂伸长率提高了 10%,拉伸产品系数提高了 12%,抗湿滑性能提高了 19%。硅烷偶联剂的用量和挥发性有机化合物的排放量均有所减少。增强了白炭黑与橡胶基质之间的界面结合。拉伸产品系数和湿滑阻力分别提高了 12% 和 19%。
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引用次数: 0
Supramolecular structure of epoxy oligomers 环氧树脂低聚物的超分子结构
IF 3.2 4区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-08-27 DOI: 10.1002/pen.26942
Anatoly E. Chalykh
Based on the generalized results of experimental methods for studying the viscosity of oligomers—DSC, electron microscopy, NMR spin echo, x‐ray diffraction analysis, edge wetting angles, laser microinterference, atomic force microscopy, dynamic light scattering, plastic flow—an analysis of the features of the supramolecular organization of melts and solutions of epoxy oligomers was carried out. In terms of thermofluctuation approach, a qualitative assessment of the structural elements forming a macroscopic polymer body is given, and direct morphological evidence of their structure, thermodynamic stability, size evolution with temperature changes and elastic‐strain effects is presented. A mathematical apparatus has been developed to describe the destruction of domains in solutions and melts of oligomers. Analytical equations have been proposed for calculating the time of thermofluctuation relaxation of domains. Based on the analysis of the supramolecular structure of dian epoxy oligomers by transmission electron microscopy and translational mobility of oligomer macromolecules in the high temperature region (Tg + 150°C), it has been suggested that a structure such as “flickering clusters” of free volume elements is formed in the oligomer melts.Highlights Phase diagrams of aromatic and aliphatic epoxy oligomers have been constructed. The influence of molecular weight on the activation energy of diffusion of viscous flow is estimated. It has been shown that the supramolecular structure of epoxy oligomers in the melt contains “flickering clusters.” The lifetime of density fluctuations of epoxy oligomers domains in melts has been calculated.
根据研究低聚物粘度的实验方法--DSC、电子显微镜、核磁共振自旋回波、X 射线衍射分析、边缘润湿角、激光微干涉、原子力显微镜、动态光散射、塑性流动的一般结果,对环氧低聚物熔体和溶液的超分子组织特征进行了分析。根据热波动方法,对构成宏观聚合物体的结构元素进行了定性评估,并提出了有关其结构、热力学稳定性、随温度变化的尺寸演变和弹性应变效应的直接形态学证据。已开发出一种数学装置,用于描述低聚物溶液和熔体中结构域的破坏。提出了计算畴的热波动松弛时间的分析方程。根据透射电子显微镜对二元环氧低聚物超分子结构的分析,以及低聚物大分子在高温区(Tg + 150°C)的平移流动性,认为在低聚物熔体中形成了自由体积元素的 "闪烁簇 "结构。估算了分子量对粘性流动扩散活化能的影响。研究表明,熔体中环氧低聚物的超分子结构包含 "闪烁簇"。计算了熔体中环氧低聚物畴密度波动的寿命。
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引用次数: 0
Crystallization, mechanical, and heat resistance performances of copolymer polypropylene modified by α nucleating agent α成核剂改性的共聚聚丙烯的结晶、机械和耐热性能
IF 3.2 4区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-08-27 DOI: 10.1002/pen.26932
Shubing Ding, Congcong Jin, Zhuo Li, Dongxing Dun, Yu Xue, Shengmin Leng, Yan'e Zhang, Hongfu Zhou
Polypropylene (PP) was a very practical and important thermoplastic, which was widely used in various fields due to its low cost, universal, and corrosion resistance. However, the moderate mechanical and heat resistance properties of PP limited its application in some special fields. In this paper, nucleating agents NP‐657 were added to further improve its mechanical and heat resistance performances of PP (300H). Furthermore, the heterogeneous nucleation of NP‐657 reduced the crystal size and increased the crystal density of 300H. With the rise of NP‐657 content, the crystallization rate of different PP systems increased significantly, such as the t1/2 of 300H‐0.2 reduced by 31.9 min in comparison with that of 300H at 140°C. At the same time, the crystallinity of 300H‐0.05 with 0.05 wt.% NP‐657 increased by about 5.96% compared with 300H. In addition, 300H‐0.05 has the highest tensile strength (23.9 ± 0.6 MPa), flexural modulus (1273.3 ± 67.3 MPa), and the highest thermal deformation temperature (88.5 ± 7.7°C) in different PP systems. In general, this paper provided a reference for the fabrication of PP with satisfactory mechanical and heat resistance performances.Highlights 300H‐0.05 had a maximum crystallinity of 40.8 ± 0.2% in different PP systems. The flexural modulus of 300H‐0.05 was 434 MPa higher than that of 300H. The tensile strength of 300H‐0.05 increased to 23.9 ± 0.6 MPa. 300H had the highest thermal deformation temperature of 88.5 ± 7.7°C.
聚丙烯(PP)是一种非常实用和重要的热塑性塑料,因其成本低、通用性强、耐腐蚀而被广泛应用于各个领域。然而,由于聚丙烯的机械性能和耐热性能一般,限制了它在一些特殊领域的应用。本文添加了成核剂 NP-657,以进一步改善 PP(300H)的机械性能和耐热性能。此外,NP-657 的异质成核作用减小了 300H 的晶体尺寸,提高了晶体密度。随着 NP-657 含量的增加,不同聚丙烯体系的结晶速率显著提高,如 300H-0.2 的 t1/2 比 300H 在 140°C 时的 t1/2 缩短了 31.9 分钟。同时,与 300H 相比,添加了 0.05 重量% NP-657 的 300H-0.05 的结晶度提高了约 5.96%。此外,在不同的聚丙烯体系中,300H-0.05 的拉伸强度(23.9 ± 0.6 兆帕)和弯曲模量(1273.3 ± 67.3 兆帕)最高,热变形温度(88.5 ± 7.7 摄氏度)最高。总之,本文为制造具有令人满意的机械性能和耐热性能的聚丙烯提供了参考。亮点 300H-0.05 在不同聚丙烯体系中的最大结晶度为 40.8 ± 0.2%。300H-0.05 的弯曲模量比 300H 高 434 兆帕。300H-0.05 的拉伸强度增至 23.9 ± 0.6 兆帕。300H 的热变形温度最高,为 88.5 ± 7.7°C。
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引用次数: 0
Preparation and characterization of 4D printable PCL/SEBS‐g‐MAH blends with excellent mechanical and shape memory properties 制备并表征具有优异机械和形状记忆特性的 4D 可打印 PCL/SEBS-g-MAH 混合物
IF 3.2 4区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-08-27 DOI: 10.1002/pen.26947
Shuojun Gu, Donglei Liu, Lei Zhu, Yangdong Xie, S. A. Evsyukov, Xin Luo
This work focuses on developing a novel thermal‐responsive shape memory Poly(ε‐caprolactone) (PCL)/maleic‐anhydride grafted poly[styrene‐b‐(ethylene‐co‐butylene)‐b‐styrene] (SEBS‐g‐MAH) blends, with enhanced shape memory and mechanical properties, which is tailored for 3D printing applications. The thermal, mechanical, and rheological properties of the blends were rigorously assessed by DSC, TGA, mechanical testing, and dynamic rheological analysis. The results show that the elongation at the break of the blends exceeds 1000%, which can be attributed to the formation of the co‐continuous structure. Thermal‐responsive shape memory properties characterized by the water bath circulation method showed that the PCL4/MAH6 exhibited the optimal overall performance (shape fixation rate of 97.22%, shape recovery rate of 96.67%) and remained stable after 10 cycles of testing. Moreover, the effect of printing parameters on shape memory properties was investigated, revealing that blends perform the most promising memory behavior at a layer thickness of 0.1 mm, hot‐bed temperature of 40°C, and printing speed of 40 mm/s. In addition, the relationship between the composition of the blends and their properties was investigated at the molecular level by molecular dynamics simulations, which were in agreement with the experimental observations. In conclusion, this study provides new perspectives on the development of advanced materials suitable for 4D printing applications.Highlights The co‐continuous structure effectively enhances blends' mechanical properties. The storage modulus exerts a dominant influence on the shape memory properties. Molecular dynamics simulations are employed to validate experimental observations.
这项研究的重点是开发一种新型热响应形状记忆聚(ε-己内酯)(PCL)/马来酸酐接枝聚[苯乙烯-b-(乙烯-共丁烯)-b-苯乙烯](SEBS-g-MAH)共混物,这种共混物具有更强的形状记忆和机械性能,适合三维打印应用。通过 DSC、TGA、力学测试和动态流变分析,对共混物的热学、力学和流变特性进行了严格评估。结果表明,共混物的断裂伸长率超过了 1000%,这可归因于共连续结构的形成。通过水浴循环法表征的热响应形状记忆特性表明,PCL4/MAH6 表现出最佳的综合性能(形状固定率为 97.22%,形状恢复率为 96.67%),并在 10 次循环测试后保持稳定。此外,还研究了印刷参数对形状记忆特性的影响,结果表明,在层厚为 0.1 毫米、热床温度为 40°C 和印刷速度为 40 毫米/秒的条件下,共混物具有最理想的记忆性能。此外,还通过分子动力学模拟从分子层面研究了共混物的成分与其性能之间的关系,结果与实验观察结果一致。总之,这项研究为开发适用于 4D 打印应用的先进材料提供了新的视角。 亮点 共连续结构有效提高了共混物的机械性能。存储模量对形状记忆特性有主要影响。分子动力学模拟验证了实验观察结果。
{"title":"Preparation and characterization of 4D printable PCL/SEBS‐g‐MAH blends with excellent mechanical and shape memory properties","authors":"Shuojun Gu, Donglei Liu, Lei Zhu, Yangdong Xie, S. A. Evsyukov, Xin Luo","doi":"10.1002/pen.26947","DOIUrl":"https://doi.org/10.1002/pen.26947","url":null,"abstract":"<jats:label/>This work focuses on developing a novel thermal‐responsive shape memory Poly(ε‐caprolactone) (PCL)/maleic‐anhydride grafted poly[styrene‐b‐(ethylene‐co‐butylene)‐b‐styrene] (SEBS‐g‐MAH) blends, with enhanced shape memory and mechanical properties, which is tailored for 3D printing applications. The thermal, mechanical, and rheological properties of the blends were rigorously assessed by DSC, TGA, mechanical testing, and dynamic rheological analysis. The results show that the elongation at the break of the blends exceeds 1000%, which can be attributed to the formation of the co‐continuous structure. Thermal‐responsive shape memory properties characterized by the water bath circulation method showed that the PCL4/MAH6 exhibited the optimal overall performance (shape fixation rate of 97.22%, shape recovery rate of 96.67%) and remained stable after 10 cycles of testing. Moreover, the effect of printing parameters on shape memory properties was investigated, revealing that blends perform the most promising memory behavior at a layer thickness of 0.1 mm, hot‐bed temperature of 40°C, and printing speed of 40 mm/s. In addition, the relationship between the composition of the blends and their properties was investigated at the molecular level by molecular dynamics simulations, which were in agreement with the experimental observations. In conclusion, this study provides new perspectives on the development of advanced materials suitable for 4D printing applications.Highlights<jats:list list-type=\"bullet\"> <jats:list-item>The co‐continuous structure effectively enhances blends' mechanical properties.</jats:list-item> <jats:list-item>The storage modulus exerts a dominant influence on the shape memory properties.</jats:list-item> <jats:list-item>Molecular dynamics simulations are employed to validate experimental observations.</jats:list-item> </jats:list>","PeriodicalId":20281,"journal":{"name":"Polymer Engineering and Science","volume":"304 1","pages":""},"PeriodicalIF":3.2,"publicationDate":"2024-08-27","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142219313","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Self‐healing reversible network from furfuryl‐functionalized copoly(triazine‐r‐polypropylene glycol‐r‐polydimethylsiloxane) 糠醛官能化共聚(三嗪-聚丙二醇-聚二甲基硅氧烷)的自愈合可逆网络
IF 3.2 4区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-08-27 DOI: 10.1002/pen.26940
Thuy Thu Truong, Ly Mai Thi Nguyen, Hau Cong Le, Ha Tran Nguyen, Le‐Thu T. Nguyen
New shape‐memory networks composed of both reversible Diels–Alder covalent crosslinks and the hydrogen and π–π stacking bonds of triazine functional groups, with self‐healing properties as a result of the reversibility of these dynamic bonds were achieved from a furfuryl‐functionalized copoly(triazine‐r‐polypropylene glycol‐r‐polydimethylsiloxane), crosslinked with a maleimide end‐capped polycaprolactone and a long polycaprolactone‐based chain extender. The presence of multiple dynamic bonds, including the Diels–Alder and triazine‐derived π–π stacking and H‐bond interactions as well as the enhanced network mobility arising from polypropylene glycol, polydimethylsiloxane and polycaprolactone segments upon triggering the shape memory effect resulted in a material with high toughness (~200 MPa J−1) and efficient healing ability (with a recoveries of tensile strength and toughness after being cut and healed of 87% and 94%, respectively).Highlights Furfuryl dichlorotriazine was coupled with PPG and PDMS forming a copolymer. The copolymer was crosslinked with PCL‐dimaleimide and PCL‐difuran extender. Multiple dynamic bonds (Diels–Alder, π–π stacking and H‐bond) were present. The network showed high toughness and good healing performance.
新型形状记忆网络由可逆的 Diels-Alder 共价交联以及三嗪官能团的氢键和 π-π 堆积键组成,这些动态键的可逆性使其具有自愈合特性,该网络由糠醛官能团共聚物(三嗪-r-聚丙二醇-r-聚二甲基硅氧烷)与马来酰亚胺末端封端的聚己内酯和基于长聚己内酯的扩链剂交联而成。在触发形状记忆效应时,由于存在多种动态键,包括 Diels-Alder 和三嗪衍生的 π-π 堆叠和 H 键相互作用,以及聚丙二醇、聚二甲基硅氧烷和聚己内酯段产生的增强网络流动性,因此材料具有高韧性(约 200 兆帕 J-1)和高效愈合能力(切割和愈合后的拉伸强度和韧性恢复率分别为 87% 和 94%)。亮点 糠基二氯三嗪与 PPG 和 PDMS 结合形成共聚物。共聚物与 PCL-二马来酰亚胺和 PCL-二呋喃延伸剂交联。存在多种动态键(Diels-Alder、π-π 堆积和 H 键)。该网络具有高韧性和良好的愈合性能。
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引用次数: 0
Self‐healing, adhesive, photothermal responsive, stretchable, and strain‐sensitive supramolecular nanocomposite hydrogels based on host–guest interactions 基于主客体相互作用的自愈合、粘合、光热响应、可拉伸和应变敏感超分子纳米复合水凝胶
IF 3.2 4区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-08-27 DOI: 10.1002/pen.26939
Shiying Chen, Yixuan Nie, Yingying Huang, Yuxuan Yang, Hongyi Chen, Xiongzhi Zhang
The development of multifunctional supramolecular nanocomposite hydrogels remains challenging. Here, the dynamic host–guest interactions involving the host molecule CB[8] and guest units were utilized to prepare Fe3O4 hybrid supramolecular nanocomposite hydrogels. The results showed that the hydrogels obtained possessed a porous structure. The CB[8]‐modified Fe3O4 (Fe3O4@CB[8]) nanoparticles served as cross‐linkers in forming the network of hydrogels. By adjusting the Fe3O4@CB[8] content, the mechanical properties of the hydrogels could be controlled. The tensile stress was measured at 160 kPa with a fracture strain of 1380%, while the compression stress was 230 kPa at 70% compression strain. The self‐healing efficiency of the hydrogels at room temperature reached 95% after 24 h. The as‐obtained hydrogels show strain sensitivity and have the potential for applications in detecting elbow and finger movements. Our supramolecular nanocomposite hydrogels exhibit multiple functions, including self‐healing, injectability, photothermal responsiveness, and conductivity, making them suitable for integration into flexible electronics.Highlights Fe3O4@CB[8] nanoparticles serve as cross‐linkers for the nanocomposite hydrogels. CB[8] based host–guest interactions enable hydrogels to self‐heal. Fe3O4@CB[8] endow hydrogels with stretchability and photothermal responsiveness. Hydrogels exhibit injectability, NIR responsiveness, and conductive ability.
多功能超分子纳米复合水凝胶的开发仍具有挑战性。本文利用主分子CB[8]和客体单元之间的动态主-客体相互作用,制备了Fe3O4杂化超分子纳米复合水凝胶。结果表明,所制备的水凝胶具有多孔结构。CB[8]修饰的 Fe3O4(Fe3O4@CB[8])纳米粒子作为交联剂形成了水凝胶网络。通过调节 Fe3O4@CB[8] 的含量,可以控制水凝胶的机械性能。拉伸应力为 160 kPa,断裂应变为 1380%;压缩应力为 230 kPa,压缩应变为 70%。室温下 24 小时后,水凝胶的自愈合效率达到 95%。获得的水凝胶具有应变敏感性,有望应用于肘部和手指运动的检测。我们的超分子纳米复合水凝胶具有多种功能,包括自愈合、注射性、光热响应性和导电性,因此适合集成到柔性电子器件中。基于 CB[8] 的主客体相互作用使水凝胶能够自我修复。Fe3O4@CB[8]赋予了水凝胶可拉伸性和光热响应性。水凝胶具有可注射性、近红外响应性和导电性。
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引用次数: 0
Optimization of rubber mixture production using a validated technological sequence of methods 使用经过验证的技术序列方法优化橡胶混合物生产
IF 3.2 4区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-08-24 DOI: 10.1002/pen.26926
Zeynep Uruk, Alper Kiraz, Bağdagül Karaağaç
In this study, a combination of Plackett–Burman and Box–Behnken designs is applied to discover the relationships between the components of rubber compounds and technical specifications. Optimization of rubber compound formulation is realized by support vector regression integrated genetic algorithm to minimize compound cost. Twelve components potentially affecting the technical specifications of rubber compound, which are natural rubber, carbon black, white filler, stearic acid, zinc oxide, antiozonant, antioxidant, process oil, curing retarder, curing agent, and accelerator, are screened through Plackett–Burman design to decide the significant variables. Afterwards, four significant parameters, including carbon black, process oil, curing agent, and accelerator are analyzed using Box–Behnken design to minimize the number of experiments while obtaining the correlation between formulation and specifications. Lastly, a support vector regression integrated genetic algorithm is implemented to predict optimum compound formulation at minimum cost.Highlights Optimization of rubber compound to reduce the mixture and curing cost. Combination of Plackett–Burman and Box–Behnken designs. Integration of support vector regression to genetic algorithm. Correlations between the amounts of components and technical specifications.
本研究结合普拉克特-伯曼(Plackett-Burman)设计和方框-贝肯(Box-Behnken)设计来发现橡胶复合物成分与技术规格之间的关系。通过支持向量回归集成遗传算法实现橡胶复合物配方的优化,使复合物成本最小化。通过 Plackett-Burman 设计筛选出可能影响橡胶复合物技术指标的 12 种成分,即天然橡胶、炭黑、白填料、硬脂酸、氧化锌、抗偶氮剂、防老剂、工艺油、硫化缓凝剂、硫化剂和促进剂,以确定重要变量。然后,采用盒-贝肯设计对炭黑、工艺油、固化剂和促进剂等四个重要参数进行分析,以尽量减少实验次数,同时获得配方与规格之间的相关性。最后,采用支持向量回归集成遗传算法,以最低成本预测最佳胶料配方。 亮点 优化橡胶胶料,降低混合物和硫化成本。将 Plackett-Burman 和 Box-Behnken 设计相结合。将支持向量回归与遗传算法相结合。成分数量与技术规格之间的相关性。
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引用次数: 0
Optimization of FFF process parameters to improve the tensile strength and impact energy of polylactic acid/carbon nanotube composite 优化 FFF 工艺参数以提高聚乳酸/碳纳米管复合材料的拉伸强度和冲击能
IF 3.2 4区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-08-24 DOI: 10.1002/pen.26900
Hatam Hardani, Mahmoud Afshari, Fatemeh Allahyari, Mohammad Reza Samadi, Hossein Afshari, Edison Marcelo Melendres Medina
In this study, the process parameters of fused filament fabrication are optimized to improve the tensile strength and impact energy of polylactic acid/carbon nanotube (PLA/CNT) composite. Hence, the utility function (UF) technique and response surface method (RSM) are applied to explore the optimal levels of the effective parameters of print speed, nozzle temperature, and CNT content. The differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), and SEM analyses are employed to examine the thermal properties of the printed samples. The results of DSC and TGA analyses exhibited that the incorporation of CNT into PLA enhanced the thermal strength of PLA/CNT composite. The addition of CNTs in the composite improved the tensile strength by 37%, while the addition of CNTs up to 4 wt% improved the impact energy by 29%. Moreover, an increment of the print speed to 60 mm/s reduced the impact energy (12%) and tensile strength (22%), while an increment of the nozzle temperature to 200°C enhanced the impact energy (9%) and tensile strength (12%). The optimization results demonstrated that the strength and impact energy of PLA/CNT composite optimized at CNT content of 2.8 wt%, print speed of 20 mm/s, and nozzle temperature of 209°C. Additionally, the impact energy and tensile strength of the PLA/CNT composite enhanced up to 62.5 MPa and 2.14 J at the optimum conditions.Highlights Application of FFF process for producing the PLA/CNT composite Investigating the impact of FFF parameters on the mechanical properties Estimating the optimal conditions of the FFF process
本研究对熔融长丝制造工艺参数进行了优化,以提高聚乳酸/碳纳米管(PLA/CNT)复合材料的拉伸强度和冲击能。因此,应用效用函数(UF)技术和响应面法(RSM)来探索打印速度、喷嘴温度和碳纳米管含量等有效参数的最佳水平。差示扫描量热法(DSC)、热重分析法(TGA)和扫描电子显微镜分析法用于检测打印样品的热性能。DSC 和 TGA 分析结果表明,在聚乳酸中加入 CNT 增强了聚乳酸/CNT 复合材料的热强度。在复合材料中添加碳纳米管后,拉伸强度提高了 37%,而添加 4 wt% 的碳纳米管后,冲击能提高了 29%。此外,将打印速度提高到 60 毫米/秒可降低冲击能(12%)和拉伸强度(22%),而将喷嘴温度提高到 200°C 则可提高冲击能(9%)和拉伸强度(12%)。优化结果表明,在 CNT 含量为 2.8 wt%、打印速度为 20 mm/s、喷嘴温度为 209°C 时,聚乳酸/CNT 复合材料的强度和冲击能达到最佳。此外,在最佳条件下,聚乳酸/CNT 复合材料的冲击能和拉伸强度分别提高到 62.5 MPa 和 2.14 J。 应用 FFF 工艺生产聚乳酸/CNT 复合材料 探究 FFF 参数对机械性能的影响 估算 FFF 工艺的最佳条件
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引用次数: 0
Tuning cellular structure in a previously developed microcellular acrylonitrile butadiene styrene/thermoplastic polyurethane blend foams 调整之前开发的微孔丙烯腈-丁二烯-苯乙烯/热塑性聚氨酯共混泡沫的蜂窝结构
IF 3.2 4区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-08-23 DOI: 10.1002/pen.26920
Sara Khaleghi, Taher Azdast, Rezgar Hasanzadeh, Chul B. Park, Asghar Rasouli
This study investigates the cell structure control in 50% thermoplastic polyurethane (TPU) and 50% acrylonitrile butadiene styrene (ABS) blend foam using CO2 as a physical blowing agent, focusing on the effects of variable foaming parameters on the microstructure. Samples measuring 25 × 25 × 1 mm were produced and analyzed for foam structure. The foaming process involved saturating the samples with CO2 gas at pressures of 4, 5.5, and 7 MPa, followed by rapid pressure release and immersion in a hot glycerol bath. The foaming parameters included varied temperatures (80, 90, and 120°C) and times (5–80 s). Scanning electron microscope (SEM) analysis provided data on cell size and density. Results indicated that increasing the saturation pressure enhanced CO2 uptake in the ABS/TPU blend, with the CO2 uptake rate peaking early in the process. Higher foaming temperatures and extended foaming times led to increased cell size, cell density, and expansion ratio. These findings highlight the significant role of process parameters in controlling the cell structure of ABS/TPU blend foams, offering valuable insights into optimizing foam properties for industrial applications.Highlights Optimization of foam parameters leads to cell structure control in ABS/TPU composite foams for industrial applications. Increasing saturation pressure significantly boosts CO2 uptake in ABS/TPU composite foams. Increasing the foaming temperature and duration leads to larger cell sizes, higher cell density, and greater expansion ratios in ABS/TPU composite foams.
本研究采用二氧化碳作为物理发泡剂,对 50%热塑性聚氨酯(TPU)和 50%丙烯腈-丁二烯-苯乙烯(ABS)共混泡沫的孔结构控制进行了研究,重点关注不同发泡参数对微观结构的影响。生产的样品尺寸为 25 × 25 × 1 毫米,并对泡沫结构进行了分析。发泡过程包括在 4、5.5 和 7 兆帕压力下用二氧化碳气体使样品饱和,然后快速释放压力并浸入热甘油浴中。发泡参数包括不同的温度(80、90 和 120°C)和时间(5-80 秒)。扫描电子显微镜(SEM)分析提供了有关细胞大小和密度的数据。结果表明,增加饱和压力可提高 ABS/TPU 混合物的二氧化碳吸收率,二氧化碳吸收率在工艺初期达到峰值。较高的发泡温度和较长的发泡时间会导致电池尺寸、电池密度和膨胀率的增加。这些发现强调了工艺参数在控制 ABS/TPU 混合泡沫的孔结构中的重要作用,为优化工业应用中的泡沫特性提供了宝贵的见解。提高饱和压力可显著提高 ABS/TPU 复合泡沫的二氧化碳吸收率。提高发泡温度和持续时间可使 ABS/TPU 复合泡沫的泡孔尺寸更大、泡孔密度更高、膨胀率更高。
{"title":"Tuning cellular structure in a previously developed microcellular acrylonitrile butadiene styrene/thermoplastic polyurethane blend foams","authors":"Sara Khaleghi, Taher Azdast, Rezgar Hasanzadeh, Chul B. Park, Asghar Rasouli","doi":"10.1002/pen.26920","DOIUrl":"https://doi.org/10.1002/pen.26920","url":null,"abstract":"<jats:label/>This study investigates the cell structure control in 50% thermoplastic polyurethane (TPU) and 50% acrylonitrile butadiene styrene (ABS) blend foam using CO<jats:sub>2</jats:sub> as a physical blowing agent, focusing on the effects of variable foaming parameters on the microstructure. Samples measuring 25 × 25 × 1 mm were produced and analyzed for foam structure. The foaming process involved saturating the samples with CO<jats:sub>2</jats:sub> gas at pressures of 4, 5.5, and 7 MPa, followed by rapid pressure release and immersion in a hot glycerol bath. The foaming parameters included varied temperatures (80, 90, and 120°C) and times (5–80 s). Scanning electron microscope (SEM) analysis provided data on cell size and density. Results indicated that increasing the saturation pressure enhanced CO<jats:sub>2</jats:sub> uptake in the ABS/TPU blend, with the CO<jats:sub>2</jats:sub> uptake rate peaking early in the process. Higher foaming temperatures and extended foaming times led to increased cell size, cell density, and expansion ratio. These findings highlight the significant role of process parameters in controlling the cell structure of ABS/TPU blend foams, offering valuable insights into optimizing foam properties for industrial applications.Highlights<jats:list list-type=\"bullet\"> <jats:list-item>Optimization of foam parameters leads to cell structure control in ABS/TPU composite foams for industrial applications.</jats:list-item> <jats:list-item>Increasing saturation pressure significantly boosts CO<jats:sub>2</jats:sub> uptake in ABS/TPU composite foams.</jats:list-item> <jats:list-item>Increasing the foaming temperature and duration leads to larger cell sizes, higher cell density, and greater expansion ratios in ABS/TPU composite foams.</jats:list-item> </jats:list>","PeriodicalId":20281,"journal":{"name":"Polymer Engineering and Science","volume":"38 1","pages":""},"PeriodicalIF":3.2,"publicationDate":"2024-08-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142219245","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
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Polymer Engineering and Science
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