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Synergistic Dispersion and Interfacial Reinforcement of MWCNTs in PA6 Nanocomposites Enabled by PVP : Enhancing Mechanical Performance PVP使MWCNTs在PA6纳米复合材料中的协同分散和界面增强:提高机械性能
4区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2025-10-19 DOI: 10.1002/pen.70194
Huanhuan Wang, Qi Qu, Jun Yang, Qingbin Tian, Jin Wang, Ji-Ming Gao, Yanping Liu, Yan He
ABSTRACT Achieving uniform dispersion and strong interfacial interaction of carbon nanotubes (CNTs) in polymer matrices remains a key challenge in the development of high‐performance nanocomposites. Herein, PA6 nanocomposites were prepared via in situ ring‐opening polymerization using multi‐walled CNTs (MWCNTs) and polyvinylpyrrolidone (PVP) as a dispersant. By adjusting MWCNT content (0.1–0.5 wt.%) and PVP/CNT ratio, we elucidated the role of PVP in improving dispersion and interfacial compatibility. PVP enabled non‐covalent interactions (π‐π stacking and hydrogen bonding), leading to reduced CNT agglomeration and enhanced load transfer. Notably, the nanocomposite containing 0.3 wt.% MWCNTs and 0.3 wt.% PVP demonstrated the most balanced mechanical enhancement, achieving increases of 21.9% in tensile strength, 17.2% in tensile modulus, 15.8% in flexural strength, and 32.2% in impact strength compared to PA6. These improvements highlight the synergistic role of PVP in promoting nanotube dispersion and interfacial load transfer. Moreover, rheological analysis revealed a viscosity‐enhancing effect induced by the semi‐interconnected CNT‐PVP structure, which hindered molecular mobility and contributed to stress transfer across the interface. This work elucidates the molecular‐level mechanism of PVP‐assisted CNT dispersion in PA6 nanocomposites and highlights a scalable strategy for tailoring interfacial structures in CNT‐reinforced thermoplastics, offering valuable insights into the rational design of high‐performance nanocomposite systems.
实现碳纳米管(CNTs)在聚合物基体中的均匀分散和强界面相互作用仍然是高性能纳米复合材料发展的关键挑战。本文采用多壁碳纳米管(MWCNTs)和聚乙烯吡咯烷酮(PVP)作为分散剂,通过原位开环聚合法制备了PA6纳米复合材料。通过调整MWCNT含量(0.1-0.5 wt.%)和PVP/CNT比,我们阐明了PVP在改善分散和界面相容性方面的作用。PVP能够实现非共价相互作用(π - π堆叠和氢键),从而减少碳纳米管团聚并增强负载转移。值得注意的是,含有0.3 wt.% MWCNTs和0.3 wt.% PVP的纳米复合材料表现出最均衡的力学增强,与PA6相比,拉伸强度提高21.9%,拉伸模量提高17.2%,弯曲强度提高15.8%,冲击强度提高32.2%。这些改进突出了PVP在促进纳米管分散和界面负载转移方面的协同作用。此外,流变学分析表明,半互连的CNT - PVP结构会导致粘度增强效应,从而阻碍分子迁移并导致界面上的应力传递。这项工作阐明了PVP辅助碳纳米管分散在PA6纳米复合材料中的分子水平机制,并强调了在碳纳米管增强热塑性塑料中定制界面结构的可扩展策略,为高性能纳米复合材料系统的合理设计提供了有价值的见解。
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引用次数: 1
One Stone, Three Birds: Mussel‐Inspired Fabrication of Polypropylene/ MnO 2 Composite Nonwovens for Formaldehyde Removal, Antibacterial Activity, and Photothermal Conversion 一石三鸟:贻贝启发聚丙烯/二氧化锰复合非织造布的甲醛去除,抗菌活性和光热转化
4区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2025-10-19 DOI: 10.1002/pen.70192
Ying Ma, J. Sun, Xinya Wang, Mingxing Chen, Wenlong Ma, Wei Zhang, Yanjie Wu
ABSTRACT Formaldehyde (HCHO) is a well‐known source of indoor air pollution, and the removal of HCHO under room temperature has emerged as an important aspect of indoor air purification. In this study, the co‐deposition layer of polydopamine (PDA) and tannic acid was used as the interlayer for the in situ growth of manganese dioxide (MnO 2 ) on PP needle‐punched nonwovens. The effects of concentration and pH of the KMnO 4 solution on the structure and performances of the PP/MnO 2 composite nonwovens were characterized using SEM, FTIR, SEM, XPS, TG, XRD, etc. The results showed that the optimal PP/MnO 2 composite nonwovens can be prepared at a KMnO 4 concentration of 0.09 mol·L −1 and a pH of 5.5 at 80°C. The PP/MnO 2 composite nonwovens exhibited effective HCHO removal performance at room temperature, achieving a removal efficiency of 47.9%. Additionally, the prepared PP/MnO 2 composite nonwovens exhibited excellent antibacterial properties and photothermal conversion capability. This work provides a new perspective on the use of nonwoven‐based materials to remove indoor air pollutants and has great potential in improving indoor air quality.
甲醛(HCHO)是众所周知的室内空气污染源,在室温下去除HCHO已成为室内空气净化的一个重要方面。本研究以聚多巴胺(PDA)和单宁酸共沉积层为中间层,在PP针孔非织造布上原位生长二氧化锰(mno2)。采用SEM、FTIR、SEM、XPS、TG、XRD等表征了kmno4溶液的浓度和pH对PP/ mno2复合非织造布结构和性能的影响。结果表明,在kmno4浓度为0.09 mol·L−1、pH为5.5、温度为80℃的条件下,可以制备出最佳的PP/ mno2复合非织造布。聚丙烯/二氧化锰复合非织造布在室温下具有良好的HCHO脱除性能,脱除效率达47.9%。此外,制备的PP/ mno2复合非织造布具有优异的抗菌性能和光热转化性能。本研究为利用非织造布基材料去除室内空气污染物提供了新的视角,在改善室内空气质量方面具有很大的潜力。
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引用次数: 0
Flexible Strain Sensor With High Sensitivity Based on β‐Alanine‐Modified Epoxidized Natural Rubber Grafted Polypyrrole Conductive Composite 基于β -丙氨酸改性环氧化天然橡胶接枝聚吡咯导电复合材料的高灵敏度柔性应变传感器
4区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2025-10-13 DOI: 10.1002/pen.70185
Ruimeng Lu, Yizhong Yuan, Huimei Yu, Jinyu Sun, Xiaohui Tian, Chunhua Cai, Yao Zhang
ABSTRACT Recent advancements have brought significant focus on wearable flexible strain sensors, primarily owing to their extensive applicability across various technological domains. Nonetheless, the development of flexible strain sensors with high sensitivity, high strength, and extensive strain range persists as a significant challenge in the field. In this study, polypyrrole (PPy) was uniformly coated on the surface of β‐alanine (Ala)‐modified epoxidized natural rubber (ENR) by in situ polymerization to prepare an A‐ENR‐g‐PPy composite with a core‐shell structure. The covalent bonding link between the polypyrrole and the epoxidized natural rubber helps to establish an effective conductive network within the epoxidized natural rubber matrix. As a result, the strain sensor has a fast response (153 ms) and excellent cycling stability (over 2000 cycles at 40% strain). The gauge factor (GF) is 5.4 for strain below 100%, reaching 6845.6 for strain above 550%. In addition, A‐ENR‐g‐PPy‐based flexible strain sensors can accurately monitor and differentiate between small and large body movements such as finger, wrist, elbow, and knee bending as well as mouth opening and blinking. This sensor shows great potential for applications in wearable flexible electronics.
最近的进展引起了人们对可穿戴柔性应变传感器的极大关注,主要是由于它们在各种技术领域的广泛适用性。然而,开发具有高灵敏度、高强度和大应变范围的柔性应变传感器仍然是该领域的一个重大挑战。本研究采用原位聚合的方法,将聚吡咯(PPy)均匀涂覆在β -丙氨酸(Ala)改性环氧化天然橡胶(ENR)表面,制备了具有核-壳结构的A - ENR - g - PPy复合材料。聚吡咯与环氧化天然橡胶之间的共价键连接有助于在环氧化天然橡胶基体内建立有效的导电网络。因此,应变传感器具有快速响应(153 ms)和出色的循环稳定性(在40%应变下超过2000次循环)。应变低于100%时,测量因子GF为5.4,应变高于550%时,测量因子GF为6845.6。此外,基于A‐ENR‐g‐PPy‐的柔性应变传感器可以准确地监测和区分身体的大小运动,如手指、手腕、肘部和膝盖弯曲以及张嘴和眨眼。该传感器在可穿戴柔性电子产品中显示出巨大的应用潜力。
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引用次数: 0
Amino‐Functionalized Epoxy Resin With Enhanced Adhesion for Bonding Polyamide 6 Board and Polypropylene Film by Regulate Polarity and Forming Hydrogen Bonds 氨基功能化环氧树脂通过调节极性和形成氢键来增强聚酰胺6板和聚丙烯薄膜的粘附力
4区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2025-08-26 DOI: 10.1002/pen.70113
Yong Wang, Yanqin Shi, Haojie Li, Meng Ma, Si Chen, Yulu Zhu, Huiwen He, Xu Wang
ABSTRACT Epoxy adhesive is becoming increasingly widely used in industry and daily life. There are many requirements to adhere to high and low polar interfaces simultaneously. In this work, a high polar epoxy resin, N , N ‐bis(4‐(oxiran‐2‐ylmethoxy) phenyl) adipamide (BOYPA), was designed and prepared. The relationship between the curing temperature and the curing time and the curing reaction kinetics equations of BOYPA and Bisphenol A diglycidyl ether (DGEBA) with diethylenetriamine (DETA) was clarified by the study of the curing kinetics according to the Kissinger equation and the Crane equation. Compared with DGEBA, BOYPA required higher curing activation energy and had a lower curing reaction rate. The curing reaction of BOYPA and DGEBA was both a simple curing reaction. Moreover, the peel strength between the PP film and PA6 board bonded by the mixture of BOYPA and DGEBA could be obviously enhanced with the increase of BOYPA content due to the proper polarity and the formation of hydrogen bonds. Meanwhile, the impact strength of the mixture of BOYPA and DGEBA was significantly improved because of the good toughness of BOYPA. As a result, this work provided a simple method for regulating the bonding properties of epoxy adhesive for different adherent surfaces.
环氧胶粘剂在工业和日常生活中的应用越来越广泛。同时遵守高极性和低极性接口有许多要求。本研究设计并制备了一种高极性环氧树脂N, N -二(4 -(氧基- 2 -甲氧基)苯基)己二胺(BOYPA)。根据Kissinger方程和Crane方程对BOYPA和双酚A二甘油酯醚(DGEBA)与二乙烯三胺(DETA)的固化反应动力学进行了研究,明确了固化温度与固化时间的关系和固化反应动力学方程。与DGEBA相比,BOYPA所需的固化活化能更高,固化反应速率更低。BOYPA和DGEBA的固化反应都是简单的固化反应。此外,BOYPA和DGEBA复合材料复合的PP膜与PA6板之间的剥离强度可以随着BOYPA含量的增加而明显增强,这是由于BOYPA的极性和氢键的形成。同时,由于BOYPA具有良好的韧性,BOYPA与DGEBA混合料的冲击强度显著提高。因此,本工作提供了一种简单的方法来调节环氧胶粘剂对不同粘附表面的粘合性能。
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引用次数: 1
Highly Flexible and Stretchable Strain Sensor Based on Elastic Melt‐Blown Nonwovens Fabric Deposited With MXene/MWCNTs 基于MXene/MWCNTs沉积弹性熔喷非织造布的高柔性和可拉伸应变传感器
4区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2025-08-14 DOI: 10.1002/pen.70093
Zhichao He, Li Chang, Chunyan Hu, M. D. Fojla Rabbe Forhad, Yanfen Zhou, Shaojuan Chen, Liang Jiang
ABSTRACT Flexible strain sensors (FSS) that offer a broad sensing range and enhanced sensitivity are essential for advancing wearable technology. In this work, highly FSS was developed by embedding Ti 3 C 2 T x MXene and multi‐walled carbon nanotubes (MWCNTs) into elastic styrene‐ethylene‐butylene‐styrene (SEBS) melt‐blown nonwoven fabric. Benefiting from the synergetic effect of two‐dimensional MXene nanosheets and one‐dimensional MWCNTs, the composite nonwoven fabric exhibited high electrical conductivity and an extensive strain sensing range from 0% to 268% with high sensitivity (maximum gauge factor of 126,526.15) and reliable long‐term stability. The sensor, constructed from the composite nonwoven fabric, was adeptly employed to detect motions across various human body parts, including the elbow joint, wrist joints, knuckle, knee, and Achilles tendon, demonstrating encouraging potential for applications in wearable technology.
柔性应变传感器(FSS)提供广泛的传感范围和增强的灵敏度是推进可穿戴技术必不可少的。在这项工作中,通过将Ti - 2c - T - MXene和多壁碳纳米管(MWCNTs)嵌入弹性苯乙烯-乙烯-丁烯-苯乙烯(SEBS)熔喷非织造布中,开发了高度FSS。得益于二维MXene纳米片和一维MWCNTs的协同作用,复合无纺布具有高导电性,应变传感范围从0%到268%,灵敏度高(最大测量因子为126,526.15)和可靠的长期稳定性。该传感器由复合非织造布制成,可以熟练地检测人体各个部位的运动,包括肘关节、手腕关节、指关节、膝盖和跟腱,显示出在可穿戴技术中的应用潜力。
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引用次数: 1
PA6 Microspheres Synthesized by In Situ Anionic Phase Transfer Polymerization for Electromagnetic Shielding 原位阴离子相转移聚合法制备电磁屏蔽用PA6微球
4区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2025-08-14 DOI: 10.1002/pen.70084
Bozhen Wu, Xuejiao Song, Peng Wu, Yongkang Meng, Yanghua Song, Zhongpu Shi, Yan Liu
ABSTRACT Polyamide 6 (PA6) microspheres are typically prepared via phase transfer during in situ anionic polymerization of caprolactam (CL) induced by single hydrophilic or hydrophobic polymers. However, systematic studies on the influence of amphiphilic polymers on PA6 microsphere morphology are lacking. In this study, amphiphilic PS‐b‐PEG‐b‐PS block copolymers were synthesized by electron transfer activated regenerated atomic transfer radical polymerization (AGET ATRP). Polyethylene glycol (PEG), as a typical hydrophilic polymer, exhibits significant influence on interfacial properties and phase separation behavior through its molecular weight variations. In pure PEG systems, PA6 microspheres transformed from continuous phase (PEG2K) to isolated spherical structures (PEG6K). After introducing polystyrene (PS) segments onto PEG chains, PA6/PS‐b‐PEG‐b‐PS blends formed with significantly increased microsphere size due to reduced interfacial tension. Through thermodynamic and kinetic analysis, we revealed the microstructural regulatory mechanism of interfacial tension and compatibility competition. PA6 microspheres were further developed into PA6@Ni magnetic microspheres and combined with conductive silver nanowires (AgNWs) to construct magnetic–electric gradient AgNWs/PA6@Ni/CNF‐H (CPNA‐H) composite films. The CPNA‐H composite films achieved a total shielding effectiveness of 62.85 dB in the X‐band (8.2–12.4 GHz), 13.9% higher than non‐magnetic AgNWs/CNF films, providing theoretical guidance for polymer blends microstructural design and lightweight electromagnetic shielding materials development.
聚酰胺6 (PA6)微球通常是在己内酰胺(CL)的原位阴离子聚合过程中通过相转移制备的,这种聚合是由单一的亲水性或疏水性聚合物诱导的。然而,关于两亲性聚合物对PA6微球形貌影响的系统研究尚缺乏。本研究采用电子转移活化再生原子转移自由基聚合(AGET ATRP)法制备了两亲性PS‐b‐PEG‐b‐PS嵌段共聚物。聚乙二醇(PEG)作为一种典型的亲水聚合物,其分子量的变化对界面性质和相分离行为有显著的影响。在纯PEG体系中,PA6微球从连续相(PEG2K)转变为孤立球形结构(PEG6K)。在PEG链上引入聚苯乙烯(PS)片段后,由于界面张力降低,形成了PA6/PS‐b‐PEG‐b‐PS共混物,微球尺寸显著增加。通过热力学和动力学分析,揭示了界面张力和相容性竞争的微观结构调控机制。将PA6微球进一步发展成PA6@Ni磁性微球,并与导电银纳米线(AgNWs)结合,构建磁电梯度AgNWs/PA6@Ni/CNF‐H (CPNA‐H)复合膜。CPNA - H复合膜在X波段(8.2-12.4 GHz)的总屏蔽效率为62.85 dB,比非磁性AgNWs/CNF膜高13.9%,为聚合物共混物微结构设计和轻量化电磁屏蔽材料的开发提供了理论指导。
{"title":"<scp>PA6</scp> Microspheres Synthesized by In Situ Anionic Phase Transfer Polymerization for Electromagnetic Shielding","authors":"Bozhen Wu, Xuejiao Song, Peng Wu, Yongkang Meng, Yanghua Song, Zhongpu Shi, Yan Liu","doi":"10.1002/pen.70084","DOIUrl":"https://doi.org/10.1002/pen.70084","url":null,"abstract":"ABSTRACT Polyamide 6 (PA6) microspheres are typically prepared via phase transfer during in situ anionic polymerization of caprolactam (CL) induced by single hydrophilic or hydrophobic polymers. However, systematic studies on the influence of amphiphilic polymers on PA6 microsphere morphology are lacking. In this study, amphiphilic PS‐b‐PEG‐b‐PS block copolymers were synthesized by electron transfer activated regenerated atomic transfer radical polymerization (AGET ATRP). Polyethylene glycol (PEG), as a typical hydrophilic polymer, exhibits significant influence on interfacial properties and phase separation behavior through its molecular weight variations. In pure PEG systems, PA6 microspheres transformed from continuous phase (PEG2K) to isolated spherical structures (PEG6K). After introducing polystyrene (PS) segments onto PEG chains, PA6/PS‐b‐PEG‐b‐PS blends formed with significantly increased microsphere size due to reduced interfacial tension. Through thermodynamic and kinetic analysis, we revealed the microstructural regulatory mechanism of interfacial tension and compatibility competition. PA6 microspheres were further developed into PA6@Ni magnetic microspheres and combined with conductive silver nanowires (AgNWs) to construct magnetic–electric gradient AgNWs/PA6@Ni/CNF‐H (CPNA‐H) composite films. The CPNA‐H composite films achieved a total shielding effectiveness of 62.85 dB in the X‐band (8.2–12.4 GHz), 13.9% higher than non‐magnetic AgNWs/CNF films, providing theoretical guidance for polymer blends microstructural design and lightweight electromagnetic shielding materials development.","PeriodicalId":20281,"journal":{"name":"Polymer Engineering and Science","volume":"65 11","pages":"5836-5850"},"PeriodicalIF":0.0,"publicationDate":"2025-08-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"147330487","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 1
Effect of HPC Incorporation on Structures and Properties of PVA Electrospun Fiber Membrane HPC掺入对PVA静电纺丝纤维膜结构和性能的影响
4区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2025-08-12 DOI: 10.1002/pen.70096
Xihao Yang, Xiuling Lin, Shuo Wang, Yong Chen, Xiangyu Dai
ABSTRACT The selection of appropriate materials for adjusting the properties of polyvinyl alcohol (PVA) electrospun fiber membrane is an essential objective. In this study, a novel PVA/hydroxypropyl cellulose (PVA/HPC) composite fiber membrane was fabricated through electrospinning technology. The water‐soluble HPC served as an additive to modify the structures and properties of the PVA electrospun fiber membrane. The electrospinning process was optimized with an 8% PVA solution containing different contents of HPC additive, achieving continuous fiber formation at 20 kV applied voltage with a 16 cm collector distance, which significantly improved the spinnability of PVA solutions. The addition of HPC can improve the mechanical properties of the PVA fiber membrane. The PVA/HPC fiber membrane displayed an ideal capacity for sustained drug release and exhibited significant antibacterial activity. The P8H1.5 (PVA/HPC was 8%/1.5%) fibers, which were uniform and defect‐free, demonstrated the best release effect and antibacterial activity. These results suggested that HPC is an ideal material for improving the properties of the PVA electrospun fiber membrane and that the PVA/HPC fiber membrane could be a potential antibacterial and anti‐inflammatory material for medical applications.
选择合适的材料来调节聚乙烯醇(PVA)静电纺丝纤维膜的性能是一个重要的目标。采用静电纺丝技术制备了新型PVA/羟丙基纤维素(PVA/HPC)复合纤维膜。水溶性HPC作为添加剂对PVA静电纺丝纤维膜的结构和性能进行了改性。以含不同HPC添加剂含量的8% PVA溶液为纺丝剂,对纺丝工艺进行了优化,在20 kV外加电压、16 cm集电极距离下实现了连续成纤维,显著提高了PVA溶液的可纺性。HPC的加入可以改善PVA纤维膜的力学性能。PVA/HPC纤维膜具有理想的药物缓释能力和显著的抗菌活性。P8H1.5 (PVA/HPC为8%/1.5%)纤维具有均匀、无缺陷的释放效果和抗菌活性。这些结果表明,HPC是改善PVA静电纺丝纤维膜性能的理想材料,PVA/HPC纤维膜可能是一种潜在的抗菌和抗炎材料。
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引用次数: 0
Polyvinyl Alcohol/Sodium Alginate/Collagen ( PVA / SA /Col) Hydrogel Beads: Preparation of a Novel Double‐Layer Network Interpenetrating Hydrogel Material and Evaluation of Tannic Acid Adsorption Properties 聚乙烯醇/海藻酸钠/胶原蛋白(PVA / SA /Col)水凝胶珠:新型双层网络互穿水凝胶材料的制备及单宁酸吸附性能评价
4区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2025-08-12 DOI: 10.1002/pen.70086
Ge Yan, Qifeng Chen, Lixin Zhang, Yunjia Wang
ABSTRACT This study presents a reusable adsorbent material for industrial wastewater treatment. Double‐network interpenetrating gel beads were prepared via condensation reaction and hydrogen bonding between sodium alginate and collagen, combined with PVA and ion crosslinking. The addition of collagen enhanced the equilibrium swelling ratio, strengthened the double‐network structure, and increased adsorption sites. Optimal adsorption of tannic acid occurred at a collagen/PVA mass ratio of 1:2, achieving a maximum capacity of 261.53 mg/g and a removal rate of 78.46%. Influenced by multiple factors, the adsorption process followed pseudo‐second‐order kinetics, indicating chemisorption dominance. The beads maintained good adsorption capacity and structural stability over four adsorption–desorption cycles, demonstrating excellent reusability.
研究了一种可重复使用的工业废水处理吸附剂材料。通过海藻酸钠与胶原的缩合反应和氢键反应,结合聚乙烯醇和离子交联制备了双网状互穿凝胶珠。胶原蛋白的加入提高了平衡膨胀率,增强了双网络结构,增加了吸附位点。当胶原/PVA质量比为1:2时,单宁酸的最大吸附量为261.53 mg/g,去除率为78.46%。在多种因素的影响下,吸附过程服从准二级动力学,表明化学吸附为主。在4次吸附-解吸循环中,微珠保持了良好的吸附能力和结构稳定性,具有良好的可重复使用性。
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引用次数: 0
Modified LDHs for Long‐Lasting Fire Safety in Polypropylene: Simultaneous Flame Retardancy and Smoke Toxicity Reduction 用于聚丙烯持久防火安全的改性LDHs:同时阻燃性和烟毒性降低
4区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2025-08-11 DOI: 10.1002/pen.70101
Jiahao Duan, Houwang Wang, Linhao Xie, Xiaodong Qian, Mei Wan, Mei Wan
ABSTRACT A bio‐based phytate (PA)‐intercalated Mg‐Al layered double hydroxide (LDH‐PA) was successfully synthesized via a calcination‐reconstruction method and incorporated into polypropylene (PP) as an efficient flame retardant. LDH‐C precursors were first prepared by co‐precipitation combined with hydrothermal treatment, followed by calcination at 500°C to obtain layered double oxides (LDO). Subsequent anion exchange with phytate under a nitrogen atmosphere reconstructed the LDH structure, introducing PA anions into the interlayer. The results from multiple characterization techniques confirmed the successful incorporation of phytate anions. The PP/LDH‐PA composites exhibited markedly enhanced thermal stability. At a loading of 15 wt% LDH‐PA, the maximum thermal decomposition rate decreased by 19.0%, and the residual char yield increased to 12.72 wt%. The composite achieved a limiting oxygen index (LOI) of 26.8% and attained a UL‐94 V‐1 rating. Cone calorimeter tests showed that, compared with pure PP, the PP/LDH‐PA 15 composite reduced the peak heat release rate (PHRR), total heat release (THR), peak smoke production rate (PSPR), total smoke release (TSR), peak CO release rate, and peak CO 2 release rate by 29.6%, 19.2%, 41.2%, 13.4%, 35.3%, and 32.4%, respectively. These enhancements can be mainly ascribed to three factors: (i) the compact char layer catalyzed by LDH‐PA offers a physical barrier effect; (ii) during the LDH decomposition, the carbon dioxide and crystalline water released generate a dilution effect; (iii) PA brings about a radical‐quenching mechanism.
摘要:采用煅烧-重构法制备了一种生物基植酸(PA)插层Mg - Al层状双氢氧化物(LDH - PA),并将其作为高效阻燃剂掺入聚丙烯(PP)中。LDH - C前驱体首先通过共沉淀法结合水热处理制备,然后在500℃下煅烧得到层状双氧化物(LDO)。随后在氮气气氛下与植酸盐进行阴离子交换,重建了LDH结构,将PA阴离子引入中间层。多种表征技术的结果证实了植酸阴离子的成功掺入。PP/LDH‐PA复合材料表现出明显增强的热稳定性。当LDH - PA负荷为15 wt%时,最大热分解率降低了19.0%,残炭产率提高到12.72 wt%。该复合材料的极限氧指数(LOI)为26.8%,UL‐94 V‐1等级。锥量热计测试表明,与纯PP相比,PP/LDH‐PA 15复合材料的峰值放热率(PHRR)、总放热率(THR)、产烟率(PSPR)、总放烟率(TSR)、CO放热率和CO 2放热率分别降低了29.6%、19.2%、41.2%、13.4%、35.3%和32.4%。这些增强主要归因于三个因素:(i) LDH - PA催化的致密炭层提供了物理屏障效应;(ii) LDH分解过程中释放的二氧化碳和结晶水产生稀释效应;(iii) PA具有自由基猝灭机制。
{"title":"Modified <scp>LDHs</scp> for Long‐Lasting Fire Safety in Polypropylene: Simultaneous Flame Retardancy and Smoke Toxicity Reduction","authors":"Jiahao Duan, Houwang Wang, Linhao Xie, Xiaodong Qian, Mei Wan, Mei Wan","doi":"10.1002/pen.70101","DOIUrl":"https://doi.org/10.1002/pen.70101","url":null,"abstract":"ABSTRACT A bio‐based phytate (PA)‐intercalated Mg‐Al layered double hydroxide (LDH‐PA) was successfully synthesized via a calcination‐reconstruction method and incorporated into polypropylene (PP) as an efficient flame retardant. LDH‐C precursors were first prepared by co‐precipitation combined with hydrothermal treatment, followed by calcination at 500°C to obtain layered double oxides (LDO). Subsequent anion exchange with phytate under a nitrogen atmosphere reconstructed the LDH structure, introducing PA anions into the interlayer. The results from multiple characterization techniques confirmed the successful incorporation of phytate anions. The PP/LDH‐PA composites exhibited markedly enhanced thermal stability. At a loading of 15 wt% LDH‐PA, the maximum thermal decomposition rate decreased by 19.0%, and the residual char yield increased to 12.72 wt%. The composite achieved a limiting oxygen index (LOI) of 26.8% and attained a UL‐94 V‐1 rating. Cone calorimeter tests showed that, compared with pure PP, the PP/LDH‐PA 15 composite reduced the peak heat release rate (PHRR), total heat release (THR), peak smoke production rate (PSPR), total smoke release (TSR), peak CO release rate, and peak CO 2 release rate by 29.6%, 19.2%, 41.2%, 13.4%, 35.3%, and 32.4%, respectively. These enhancements can be mainly ascribed to three factors: (i) the compact char layer catalyzed by LDH‐PA offers a physical barrier effect; (ii) during the LDH decomposition, the carbon dioxide and crystalline water released generate a dilution effect; (iii) PA brings about a radical‐quenching mechanism.","PeriodicalId":20281,"journal":{"name":"Polymer Engineering and Science","volume":"65 11","pages":"5935-5949"},"PeriodicalIF":0.0,"publicationDate":"2025-08-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"147331574","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Long‐Term Form‐Stable Phase Change Materials Based on Ionomers and Fatty Acid Eutectics for Thermal Management 基于热管理用离聚体和脂肪酸共晶的长期形式稳定相变材料
4区 工程技术 Q2 ENGINEERING, CHEMICAL Pub Date : 2025-08-09 DOI: 10.1002/pen.70085
Mingshuo Liu, Wenqiang Yan, Zhenwei Shi, Qian Ma, Shilong Wang, Yunhao Bao, Pinghou Sheng, Yun Ding
ABSTRACT As a promising strategy, phase change materials (PCMs) are essential for optimizing energy utilization. However, conventional PCMs still face persistent challenges such as leakage and brittleness. This study offers an effective strategy by introducing ionomers with improved flexibility to prepare form‐stable phase change materials (FSPCMs). We formulated a binary eutectic mixture CP, composed of capric acid (CA) and palmitic acid (PA), to develop a PCM suitable for phase transition at room temperature. Zinc‐neutralized sulfonated EPDM (Zn‐SEPDM) ionomers were synthesized as support material. The outstanding compatibility between fatty acids and Zn‐SEPDM ionomers contributes to enhancing the leak‐proof performance of FSPCM. The prepared Zn‐SEPDM/CP‐40 showed remarkable flexibility, achieving a maximum elongation at break of 617% and a tensile strength of 3.5 MPa. The introduction of diatomite (DA) not only enhanced the shape stability but also further prevented the leakage of PCMs. In particular, Zn‐SEPDM/CP@DA‐40 exhibited good flexibility and a CP residual mass rate of 99.45%. It also had remarkable regulation ability in the temperature range of 16.9°C–25.9°C. Furthermore, the incorporation of ionomers provides a green strategy for processing energy storage sheets, with processing temperatures below 100°C.
相变材料(PCMs)作为一种很有前途的策略,对于优化能源利用至关重要。然而,传统的pcm仍然面临着诸如泄漏和脆性等持续的挑战。本研究提供了一种有效的策略,通过引入具有更高灵活性的离聚体来制备形式稳定相变材料(FSPCMs)。我们配制了由癸酸(CA)和棕榈酸(PA)组成的二元共晶混合物CP,以制备适合室温相变的PCM。合成了锌中和磺化三元乙丙橡胶(Zn - SEPDM)离聚体作为支撑材料。脂肪酸与Zn - SEPDM离聚体之间的良好相容性有助于提高FSPCM的防泄漏性能。制备的Zn - SEPDM/CP - 40具有良好的柔韧性,最大断裂伸长率为617%,抗拉强度为3.5 MPa。硅藻土(DA)的引入不仅提高了PCMs的形状稳定性,而且进一步防止了PCMs的泄漏。特别是,Zn‐SEPDM/CP@DA‐40表现出良好的柔韧性和99.45%的CP残留质量率。在16.9℃- 25.9℃的温度范围内具有显著的调节能力。此外,离子单体的结合为加工储能片提供了一种绿色策略,加工温度低于100°C。
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引用次数: 1
期刊
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