首页 > 最新文献

Procedia CIRP最新文献

英文 中文
A new Software Driven external Sensor System for Industrial Robots 一种新型软件驱动的工业机器人外部传感器系统
Pub Date : 2026-01-01 DOI: 10.1016/j.procir.2026.01.043
Bernd Bertschinger , Kathrin Hoffmann , Jan Baumgärtner , Gajanan Kanagalingam , Jürgen Fleischer , Oliver Sawodny , Stephan Reichelt
For decades, laser tracker and total stations have been the state of the art to measure externally the position disturbances in robotic systems. High system costs limit their usage for control systems in common production machines. We present details for an alternative software-driven approach. First, we derive a metrological error model for a new self-referencing, high-precision photogrammetry sensor system. Second, we propose a heuristic software approach, which combines an optical simulation pipeline, with motion planning and camera placement to achieve the best possible accuracy. Finally, we outline the hardware implementation and integration in a closed loop control system.
几十年来,激光跟踪仪和全站仪一直是测量机器人系统外部位置扰动的先进技术。高昂的系统成本限制了它们在普通生产机器控制系统中的使用。我们详细介绍了另一种软件驱动的方法。首先,我们推导了一种新的自参考高精度摄影测量传感器系统的计量误差模型。其次,我们提出了一种启发式软件方法,该方法将光学模拟管道与运动规划和摄像机放置相结合,以达到尽可能高的精度。最后,我们概述了闭环控制系统的硬件实现和集成。
{"title":"A new Software Driven external Sensor System for Industrial Robots","authors":"Bernd Bertschinger ,&nbsp;Kathrin Hoffmann ,&nbsp;Jan Baumgärtner ,&nbsp;Gajanan Kanagalingam ,&nbsp;Jürgen Fleischer ,&nbsp;Oliver Sawodny ,&nbsp;Stephan Reichelt","doi":"10.1016/j.procir.2026.01.043","DOIUrl":"10.1016/j.procir.2026.01.043","url":null,"abstract":"<div><div>For decades, laser tracker and total stations have been the state of the art to measure externally the position disturbances in robotic systems. High system costs limit their usage for control systems in common production machines. We present details for an alternative software-driven approach. First, we derive a metrological error model for a new self-referencing, high-precision photogrammetry sensor system. Second, we propose a heuristic software approach, which combines an optical simulation pipeline, with motion planning and camera placement to achieve the best possible accuracy. Finally, we outline the hardware implementation and integration in a closed loop control system.</div></div>","PeriodicalId":20535,"journal":{"name":"Procedia CIRP","volume":"138 ","pages":"Pages 246-251"},"PeriodicalIF":0.0,"publicationDate":"2026-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146162004","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Tool Development For Deep Internal Contouring To Produce Shape-Optimised, Sustainable Components 深度内部轮廓的工具开发,以生产形状优化,可持续的组件
Pub Date : 2026-01-01 DOI: 10.1016/j.procir.2026.01.063
Timo Rinschede , Moritz Fuß , Rainer Brockmann , Dirk Biermann
In order to be able to create internal contours in small bores even at large machining depths, a tool system is being developed that combines the characteristics of internal turning with those of the bottle boring technology. In this way, the weight of components can be reduced and the load capacity as well as the functionality increased. In a first development step, a stationary tool system was designed, manufactured and implemented for this purpose. Subsequently, a rotatable system is being developed in order to enable extended usability.
为了能够在大的加工深度下在小的孔中产生内部轮廓,正在开发一种结合了内车削和瓶镗孔技术特性的工具系统。这样可以减轻部件的重量,增加负载能力和功能。在第一个开发步骤中,为此目的设计、制造和实施了一个固定工具系统。随后,正在开发一个可旋转的系统,以便扩展可用性。
{"title":"Tool Development For Deep Internal Contouring To Produce Shape-Optimised, Sustainable Components","authors":"Timo Rinschede ,&nbsp;Moritz Fuß ,&nbsp;Rainer Brockmann ,&nbsp;Dirk Biermann","doi":"10.1016/j.procir.2026.01.063","DOIUrl":"10.1016/j.procir.2026.01.063","url":null,"abstract":"<div><div>In order to be able to create internal contours in small bores even at large machining depths, a tool system is being developed that combines the characteristics of internal turning with those of the bottle boring technology. In this way, the weight of components can be reduced and the load capacity as well as the functionality increased. In a first development step, a stationary tool system was designed, manufactured and implemented for this purpose. Subsequently, a rotatable system is being developed in order to enable extended usability.</div></div>","PeriodicalId":20535,"journal":{"name":"Procedia CIRP","volume":"138 ","pages":"Pages 363-368"},"PeriodicalIF":0.0,"publicationDate":"2026-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146162072","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Enhancing machining efficiency: Integrating machine-learning-based cutting tool condition monitoring in industrial application 提高加工效率:将基于机器学习的刀具状态监测集成到工业应用中
Pub Date : 2026-01-01 DOI: 10.1016/j.procir.2026.01.066
Peter M. Simon , Max Werrel , Maximilian Berndt , Tim Reeber , Jens Henninger , Ralph Traphöner , Matthias Klar , Benjamin Kirsch , Hans-Christian Möhring , Jan C. Aurich
In industrial practice, cutting tools are often changed early to maintain process reliability, which results in increased tool costs and unused potential. Machine learning (ML) based tool condition monitoring can be used to detect tool wear and reduce the risk of tool failure; facilitating longer tool operation times. However, these models have not found widespread use in industrial practice. Therefore, this paper presents an approach on how ML models can be integrated into the business models of tool manufacturers. It is shown how anomaly detection models and the prediction of remaining useful life serve as the foundation for this purpose.
在工业实践中,为了保持工艺的可靠性,经常提前更换刀具,这导致了刀具成本的增加和未使用的潜力。基于机器学习(ML)的工具状态监测可用于检测工具磨损并降低工具故障的风险;延长工具操作时间。然而,这些模型尚未在工业实践中得到广泛应用。因此,本文提出了一种如何将机器学习模型集成到工具制造商的商业模型中的方法。本文展示了异常检测模型和剩余使用寿命预测如何作为实现这一目的的基础。
{"title":"Enhancing machining efficiency: Integrating machine-learning-based cutting tool condition monitoring in industrial application","authors":"Peter M. Simon ,&nbsp;Max Werrel ,&nbsp;Maximilian Berndt ,&nbsp;Tim Reeber ,&nbsp;Jens Henninger ,&nbsp;Ralph Traphöner ,&nbsp;Matthias Klar ,&nbsp;Benjamin Kirsch ,&nbsp;Hans-Christian Möhring ,&nbsp;Jan C. Aurich","doi":"10.1016/j.procir.2026.01.066","DOIUrl":"10.1016/j.procir.2026.01.066","url":null,"abstract":"<div><div>In industrial practice, cutting tools are often changed early to maintain process reliability, which results in increased tool costs and unused potential. Machine learning (ML) based tool condition monitoring can be used to detect tool wear and reduce the risk of tool failure; facilitating longer tool operation times. However, these models have not found widespread use in industrial practice. Therefore, this paper presents an approach on how ML models can be integrated into the business models of tool manufacturers. It is shown how anomaly detection models and the prediction of remaining useful life serve as the foundation for this purpose.</div></div>","PeriodicalId":20535,"journal":{"name":"Procedia CIRP","volume":"138 ","pages":"Pages 381-386"},"PeriodicalIF":0.0,"publicationDate":"2026-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146162075","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Machine Learning Based Cutting Force Prediction in Thin-Wall Turning Operation 基于机器学习的薄壁车削切削力预测
Pub Date : 2026-01-01 DOI: 10.1016/j.procir.2026.01.073
Pronamika Borthakur, Ashrut Sharma, Shrikant Shankarrao Pawar, Tufan Chandra Bera, Kuldip Singh Sangwan
Many complex components may contain thin-walled sections which are mainly produced by machining operation. These thin-walled sections are likely to deform during machining due to cutting forces resulting into form error in the final component. During machining, cutting force is the major controlling parameter determining the part quality, productivity and energy consumption. The current study mainly aims to estimate longitudinal, tangential and radial force components in thin-wall turning through machine learning algorithms. The required data for the development of the predictive models are obtained through turning investigations conducted for various cutting conditions. Results acquired by the predictive models are compared with the experimental ones over a wide range of cutting conditions. The present work will be helpful to predict the form error of thin-walled turned components. The expense of conducting multiple machining operation will be reduced with the help of such force model by predicting various force components, which will help in lowering the energy consumption and decreasing carbon foot prints.
许多复杂部件可能包含薄壁截面,这些薄壁截面主要由机械加工加工而成。这些薄壁截面在加工过程中很可能由于切削力而变形,从而导致最终部件的形状误差。在机械加工过程中,切削力是决定零件质量、生产率和能耗的主要控制参数。目前的研究主要是通过机器学习算法来估计薄壁车削中的纵向、切向和径向力分量。通过对各种切削条件进行车削研究,获得了开发预测模型所需的数据。在广泛的切削条件下,将预测模型得到的结果与实验结果进行了比较。本文的工作将有助于薄壁车削零件形状误差的预测。该力模型通过对各种力分量的预测,减少了多次加工的费用,有利于降低能耗,减少碳足迹。
{"title":"Machine Learning Based Cutting Force Prediction in Thin-Wall Turning Operation","authors":"Pronamika Borthakur,&nbsp;Ashrut Sharma,&nbsp;Shrikant Shankarrao Pawar,&nbsp;Tufan Chandra Bera,&nbsp;Kuldip Singh Sangwan","doi":"10.1016/j.procir.2026.01.073","DOIUrl":"10.1016/j.procir.2026.01.073","url":null,"abstract":"<div><div>Many complex components may contain thin-walled sections which are mainly produced by machining operation. These thin-walled sections are likely to deform during machining due to cutting forces resulting into form error in the final component. During machining, cutting force is the major controlling parameter determining the part quality, productivity and energy consumption. The current study mainly aims to estimate longitudinal, tangential and radial force components in thin-wall turning through machine learning algorithms. The required data for the development of the predictive models are obtained through turning investigations conducted for various cutting conditions. Results acquired by the predictive models are compared with the experimental ones over a wide range of cutting conditions. The present work will be helpful to predict the form error of thin-walled turned components. The expense of conducting multiple machining operation will be reduced with the help of such force model by predicting various force components, which will help in lowering the energy consumption and decreasing carbon foot prints.</div></div>","PeriodicalId":20535,"journal":{"name":"Procedia CIRP","volume":"138 ","pages":"Pages 421-426"},"PeriodicalIF":0.0,"publicationDate":"2026-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146162080","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
In-process tool pullout monitoring during milling based on internal machine tool data 基于内部机床数据的铣削过程中刀具拔出监控
Pub Date : 2026-01-01 DOI: 10.1016/j.procir.2026.01.059
Erkut Sarikaya , Roman Morozov , Matthias Weigold
From the machining of difficult-to-cut materials, it is known that tools can be pulled out of the tool holder leading to a significant loss of workpiece quality and tool breakage. To prevent such costly failures, it is of high interest either to detect the occurrence of tool pullout before any critical threshold is exceeded or to avoid it. This paper investigates tool pullout during milling and introduces a model to quantify compensating tool length offsets using high-frequency machine data. For validating purposes, end milling experiments with varying cutting parameters were conducted where the actual tool pullout length was measured after each cutting cycle, and machine data were acquired with an industrial edge computer. The results show that the algorithm robustly detects the occurrence of tool pullout. Due to an undefined physical relationship between the axial tool pullout and the rotational twist, the tool pullout length cannot yet be determined exactly, so further investigations are necessary.
从难切削材料的加工中,我们知道,刀具可以从刀架中拔出,导致工件质量的重大损失和刀具断裂。为了防止这种代价高昂的故障,在超过任何临界阈值之前检测出工具拔出的发生或避免它是非常重要的。本文研究了铣削过程中的刀具拔出,并介绍了一种利用高频机床数据量化补偿刀具长度偏移的模型。为了验证目的,进行了不同切削参数的立铣削实验,在每个切削周期后测量实际刀具拔出长度,并使用工业边缘计算机获取机器数据。结果表明,该算法能较好地检测出刀具拔出现象。由于轴向刀具拔出与旋转扭矩之间的物理关系不明确,刀具拔出长度尚不能准确确定,因此有必要进一步研究。
{"title":"In-process tool pullout monitoring during milling based on internal machine tool data","authors":"Erkut Sarikaya ,&nbsp;Roman Morozov ,&nbsp;Matthias Weigold","doi":"10.1016/j.procir.2026.01.059","DOIUrl":"10.1016/j.procir.2026.01.059","url":null,"abstract":"<div><div>From the machining of difficult-to-cut materials, it is known that tools can be pulled out of the tool holder leading to a significant loss of workpiece quality and tool breakage. To prevent such costly failures, it is of high interest either to detect the occurrence of tool pullout before any critical threshold is exceeded or to avoid it. This paper investigates tool pullout during milling and introduces a model to quantify compensating tool length offsets using high-frequency machine data. For validating purposes, end milling experiments with varying cutting parameters were conducted where the actual tool pullout length was measured after each cutting cycle, and machine data were acquired with an industrial edge computer. The results show that the algorithm robustly detects the occurrence of tool pullout. Due to an undefined physical relationship between the axial tool pullout and the rotational twist, the tool pullout length cannot yet be determined exactly, so further investigations are necessary.</div></div>","PeriodicalId":20535,"journal":{"name":"Procedia CIRP","volume":"138 ","pages":"Pages 340-345"},"PeriodicalIF":0.0,"publicationDate":"2026-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146162084","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Liquid-vapor phase transitions in wet cutting simulations 湿切削模拟中的液-气相变
Pub Date : 2026-01-01 DOI: 10.1016/j.procir.2026.01.086
Eckart Uhlmann , Christian Grimm , Enrico Barth , Kaissar Nabbout , Martin Sommerfeld , Benjamin Bock-Marbach , Jörg Kuhnert
Enhancement of a finite pointset method (FPM) based wet cutting simulation are achieved by two measures in this study. Firstly, an experimental determination of the heat transfer coefficient (HTC) is performed by jet cooling a hot plate and using the resulting temperature field for three-dimensional inverse heat conduction simulation. Following the subsequent integration of the HTC into the cutting simulation, the second measure involves the implementation of a temperature-dependent coolant phase transition functionality which allows the modelling of evaporation. The final analyses carried out with the resulting cutting simulation model show the local distribution of coolant vapor around the chip.
本文采用两种方法对基于有限点集法(FPM)的湿切削模拟进行了改进。首先,采用射流冷却热板的方法,对热板的传热系数进行了实验测定,并利用所得温度场进行了三维反热传导模拟。在随后将HTC集成到切割模拟之后,第二项措施涉及实现与温度相关的冷却剂相变功能,该功能允许对蒸发进行建模。最后利用所得到的切削仿真模型进行分析,表明冷却液蒸汽在切屑周围的局部分布。
{"title":"Liquid-vapor phase transitions in wet cutting simulations","authors":"Eckart Uhlmann ,&nbsp;Christian Grimm ,&nbsp;Enrico Barth ,&nbsp;Kaissar Nabbout ,&nbsp;Martin Sommerfeld ,&nbsp;Benjamin Bock-Marbach ,&nbsp;Jörg Kuhnert","doi":"10.1016/j.procir.2026.01.086","DOIUrl":"10.1016/j.procir.2026.01.086","url":null,"abstract":"<div><div>Enhancement of a finite pointset method (FPM) based wet cutting simulation are achieved by two measures in this study. Firstly, an experimental determination of the heat transfer coefficient (HTC) is performed by jet cooling a hot plate and using the resulting temperature field for three-dimensional inverse heat conduction simulation. Following the subsequent integration of the HTC into the cutting simulation, the second measure involves the implementation of a temperature-dependent coolant phase transition functionality which allows the modelling of evaporation. The final analyses carried out with the resulting cutting simulation model show the local distribution of coolant vapor around the chip.</div></div>","PeriodicalId":20535,"journal":{"name":"Procedia CIRP","volume":"138 ","pages":"Pages 498-503"},"PeriodicalIF":0.0,"publicationDate":"2026-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146162149","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
The effect of atmospheric gases on the fundamental mechanisms in grinding 大气气体对磨削基本机理的影响
Pub Date : 2026-01-01 DOI: 10.1016/j.procir.2026.01.091
Eamonn Ahearne , Michael Donohue
Atmospheric gases are an ubiquitous part of earth-bound machining processes including grinding. However, there are only a few publications from the 1960’s on the role of these gases, invariably demonstrating pronounced effects when grinding is undertaken in a vacuum or inert gas. The objective of the present research is to address the many open questions given changes in knowledge and technologies in the intervening years. The reported results confirm the findings of higher traction forces, power levels and heating of the surface accordingly. Based on a developed micro-kinematical model, an alternative theory is propounded on the fundamental causal mechanisms.
大气气体是包括磨削在内的地面机械加工过程中无处不在的一部分。然而,从20世纪60年代开始,只有少数关于这些气体作用的出版物,无一例外地证明了在真空或惰性气体中进行磨削时的显著影响。本研究的目的是解决许多悬而未决的问题,因为在知识和技术的变化,在中间的几年。报告的结果证实了更高的牵引力、功率水平和相应的表面加热的发现。基于已建立的微观运动学模型,提出了一种关于基本因果机制的替代理论。
{"title":"The effect of atmospheric gases on the fundamental mechanisms in grinding","authors":"Eamonn Ahearne ,&nbsp;Michael Donohue","doi":"10.1016/j.procir.2026.01.091","DOIUrl":"10.1016/j.procir.2026.01.091","url":null,"abstract":"<div><div>Atmospheric gases are an ubiquitous part of earth-bound machining processes including grinding. However, there are only a few publications from the 1960’s on the role of these gases, invariably demonstrating pronounced effects when grinding is undertaken in a vacuum or inert gas. The objective of the present research is to address the many open questions given changes in knowledge and technologies in the intervening years. The reported results confirm the findings of higher traction forces, power levels and heating of the surface accordingly. Based on a developed micro-kinematical model, an alternative theory is propounded on the fundamental causal mechanisms.</div></div>","PeriodicalId":20535,"journal":{"name":"Procedia CIRP","volume":"138 ","pages":"Pages 528-533"},"PeriodicalIF":0.0,"publicationDate":"2026-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146162154","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Dry grinding - Effects of process parameters and atmosphere on surface and subsurface properties 干磨。工艺参数和气氛对表面和次表面性能的影响
Pub Date : 2026-01-01 DOI: 10.1016/j.procir.2026.01.093
Berend Denkena , Benjamin Bergmann , Michael Keitel , Michael Zenger , Vannila Prasanthan
Grinding is an energy-intensive manufacturing process, which converts a large part of energy into heat, possibly causing critical damage to the tool or workpiece. Therefore, energy-consuming cooling of the process is required. Currently efforts are being made to completely eliminate the use of metalworking fluid during grinding. Therefore, this paper investigates the influence of process parameters on the resulting surface and subsurface properties while dry grinding. It was shown that with suitable process control, constant compressive residual stresses can be induced in the subsurface, whereby the level of residual stresses is particularly influenced by the cutting speed as a result of the power input. A significant influence on the surface roughness was not observed. On average, the roughness values R10z were 3.2 µm and Ra 0.45 µm.
In addition, the influence of an XHV-adequate atmosphere on the grinding process and the grinding result was investigated, as recent research results show positive effects on the friction behavior. In this case, constant compressive residual stresses were also applied in the subsurface. The resulting surface integrity was on average R10z = 4.67 µm and Ra = 0.79 µm and therefore higher than when grinding in air. There was also welding of chips under an XHV-adequate atmosphere.
磨削是一种能源密集型制造过程,它将大部分能量转化为热量,可能对工具或工件造成严重损害。因此,需要耗能的工艺冷却。目前正在努力完全消除磨削过程中金属加工液的使用。因此,本文研究了干式磨削过程中工艺参数对所得表面和亚表面性能的影响。结果表明,通过适当的工艺控制,可在地下产生恒定的残余压应力,其中残余应力水平受功率输入的切削速度的影响特别大。未观察到对表面粗糙度的显著影响。平均粗糙度值R10z为3.2µm, Ra为0.45µm。此外,研究了适当的xhv气氛对磨削过程和磨削结果的影响,因为最近的研究结果表明,xhv气氛对摩擦行为有积极的影响。在这种情况下,在地下也施加恒定的压残余应力。得到的表面完整性平均R10z = 4.67µm, Ra = 0.79µm,高于在空气中研磨时。还有在xhv足够的环境下焊接芯片。
{"title":"Dry grinding - Effects of process parameters and atmosphere on surface and subsurface properties","authors":"Berend Denkena ,&nbsp;Benjamin Bergmann ,&nbsp;Michael Keitel ,&nbsp;Michael Zenger ,&nbsp;Vannila Prasanthan","doi":"10.1016/j.procir.2026.01.093","DOIUrl":"10.1016/j.procir.2026.01.093","url":null,"abstract":"<div><div>Grinding is an energy-intensive manufacturing process, which converts a large part of energy into heat, possibly causing critical damage to the tool or workpiece. Therefore, energy-consuming cooling of the process is required. Currently efforts are being made to completely eliminate the use of metalworking fluid during grinding. Therefore, this paper investigates the influence of process parameters on the resulting surface and subsurface properties while dry grinding. It was shown that with suitable process control, constant compressive residual stresses can be induced in the subsurface, whereby the level of residual stresses is particularly influenced by the cutting speed as a result of the power input. A significant influence on the surface roughness was not observed. On average, the roughness values R10z were 3.2 µm and Ra 0.45 µm.</div><div>In addition, the influence of an XHV-adequate atmosphere on the grinding process and the grinding result was investigated, as recent research results show positive effects on the friction behavior. In this case, constant compressive residual stresses were also applied in the subsurface. The resulting surface integrity was on average R10z = 4.67 µm and Ra = 0.79 µm and therefore higher than when grinding in air. There was also welding of chips under an XHV-adequate atmosphere.</div></div>","PeriodicalId":20535,"journal":{"name":"Procedia CIRP","volume":"138 ","pages":"Pages 540-545"},"PeriodicalIF":0.0,"publicationDate":"2026-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146162156","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
An investigation on the dynamic behavior of the BTA deep hole drilling process – increasing the process stability and sustainability BTA深孔钻孔工艺动态行为研究——提高工艺稳定性和可持续性
Pub Date : 2026-01-01 DOI: 10.1016/j.procir.2026.01.058
Robert Schmidt , Lucas Brause , Simon Strodick , Frank Walther , Dirk Biermann , Andreas Zabel
To realize the length to diameter ratios when BTA deep hole drilling long and slender tool-systems, consisting of drill head and boring bar are used, which have low dynamic torque and bending stiffnesses. Due to the low rigidity, process disturbances can occur during BTA drilling, which can jeopardize process reliability and process stability. Possible consequences of this instability can be increased tool wear, high noise emission and unusable workpieces. In earlier studies, mostly torsional and bending vibrations were analyzed. In this work, the measured vibrations in the longitudinal direction/feed direction are investigated to estimate an influence on the process stability.
采用低动扭矩和弯曲刚度的钻头和镗杆组成的细长刀具系统,实现BTA深孔钻削时的长径比。由于BTA的低刚性,在钻井过程中可能会出现工艺干扰,从而危及工艺的可靠性和稳定性。这种不稳定性的可能后果是增加刀具磨损,高噪音排放和无法使用的工件。在早期的研究中,主要分析扭转和弯曲振动。在这项工作中,研究了纵向/进给方向的测量振动,以估计对过程稳定性的影响。
{"title":"An investigation on the dynamic behavior of the BTA deep hole drilling process – increasing the process stability and sustainability","authors":"Robert Schmidt ,&nbsp;Lucas Brause ,&nbsp;Simon Strodick ,&nbsp;Frank Walther ,&nbsp;Dirk Biermann ,&nbsp;Andreas Zabel","doi":"10.1016/j.procir.2026.01.058","DOIUrl":"10.1016/j.procir.2026.01.058","url":null,"abstract":"<div><div>To realize the length to diameter ratios when BTA deep hole drilling long and slender tool-systems, consisting of drill head and boring bar are used, which have low dynamic torque and bending stiffnesses. Due to the low rigidity, process disturbances can occur during BTA drilling, which can jeopardize process reliability and process stability. Possible consequences of this instability can be increased tool wear, high noise emission and unusable workpieces. In earlier studies, mostly torsional and bending vibrations were analyzed. In this work, the measured vibrations in the longitudinal direction/feed direction are investigated to estimate an influence on the process stability.</div></div>","PeriodicalId":20535,"journal":{"name":"Procedia CIRP","volume":"138 ","pages":"Pages 334-339"},"PeriodicalIF":0.0,"publicationDate":"2026-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146162159","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Mobile, multimodal, vision-based data acquisition system for passive monitoring in production and intralogistics 用于生产和物流被动监控的移动、多模式、基于视觉的数据采集系统
Pub Date : 2026-01-01 DOI: 10.1016/j.procir.2026.01.017
Keno Moenck , Philipp Prünte , Jonathan Determann , Eidan Erlich , Dhananjay Patki , Frank Bitte , Martin Gomse , Thorsten Schüppstuhl
The digitalization of chaotic intralogistics and production processes, including, e.g., humans and otherwise dynamic or static, non-tracked assets, as in the case of lot size one and large-object production facilities, requires non-invasive sensor solutions. One approach is to equip already movable assets on the shopfloor with multimodal 2D/2.5D/3D optical sensor systems that perceive the surrounding environment – such a solution requires methods for sensor calibration, sensor fusion, localization, and mapping. Besides, to comply with data privacy regulations, data must be de-personalized. This work proposes a mobile, multimodal sensor system that passively monitors the surroundings, localizes itself, outputs depersonalized data online, and can recreate the environment as a geometric digital twin.
混乱的内部物流和生产过程的数字化,包括,例如,人类和其他动态或静态,非跟踪资产,如批量大小和大型对象生产设施,需要非侵入式传感器解决方案。一种方法是为车间内已经可移动的资产配备多模态2D/2.5D/3D光学传感器系统,这些系统可以感知周围环境——这种解决方案需要传感器校准、传感器融合、定位和绘图方法。此外,为了遵守数据隐私法规,数据必须去个性化。这项工作提出了一种可移动的多模态传感器系统,该系统可以被动地监测周围环境,定位自身,在线输出非个性化数据,并可以将环境作为几何数字双胞胎重新创建。
{"title":"Mobile, multimodal, vision-based data acquisition system for passive monitoring in production and intralogistics","authors":"Keno Moenck ,&nbsp;Philipp Prünte ,&nbsp;Jonathan Determann ,&nbsp;Eidan Erlich ,&nbsp;Dhananjay Patki ,&nbsp;Frank Bitte ,&nbsp;Martin Gomse ,&nbsp;Thorsten Schüppstuhl","doi":"10.1016/j.procir.2026.01.017","DOIUrl":"10.1016/j.procir.2026.01.017","url":null,"abstract":"<div><div>The digitalization of chaotic intralogistics and production processes, including, e.g., humans and otherwise dynamic or static, non-tracked assets, as in the case of lot size one and large-object production facilities, requires non-invasive sensor solutions. One approach is to equip already movable assets on the shopfloor with multimodal 2D/2.5D/3D optical sensor systems that perceive the surrounding environment – such a solution requires methods for sensor calibration, sensor fusion, localization, and mapping. Besides, to comply with data privacy regulations, data must be de-personalized. This work proposes a mobile, multimodal sensor system that passively monitors the surroundings, localizes itself, outputs depersonalized data online, and can recreate the environment as a geometric digital twin.</div></div>","PeriodicalId":20535,"journal":{"name":"Procedia CIRP","volume":"138 ","pages":"Pages 90-95"},"PeriodicalIF":0.0,"publicationDate":"2026-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146161913","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
期刊
Procedia CIRP
全部 Acc. Chem. Res. ACS Applied Bio Materials ACS Appl. Electron. Mater. ACS Appl. Energy Mater. ACS Appl. Mater. Interfaces ACS Appl. Nano Mater. ACS Appl. Polym. Mater. ACS BIOMATER-SCI ENG ACS Catal. ACS Cent. Sci. ACS Chem. Biol. ACS Chemical Health & Safety ACS Chem. Neurosci. ACS Comb. Sci. ACS Earth Space Chem. ACS Energy Lett. ACS Infect. Dis. ACS Macro Lett. ACS Mater. Lett. ACS Med. Chem. Lett. ACS Nano ACS Omega ACS Photonics ACS Sens. ACS Sustainable Chem. Eng. ACS Synth. Biol. Anal. Chem. BIOCHEMISTRY-US Bioconjugate Chem. BIOMACROMOLECULES Chem. Res. Toxicol. Chem. Rev. Chem. Mater. CRYST GROWTH DES ENERG FUEL Environ. Sci. Technol. Environ. Sci. Technol. Lett. Eur. J. Inorg. Chem. IND ENG CHEM RES Inorg. Chem. J. Agric. Food. Chem. J. Chem. Eng. Data J. Chem. Educ. J. Chem. Inf. Model. J. Chem. Theory Comput. J. Med. Chem. J. Nat. Prod. J PROTEOME RES J. Am. Chem. Soc. LANGMUIR MACROMOLECULES Mol. Pharmaceutics Nano Lett. Org. Lett. ORG PROCESS RES DEV ORGANOMETALLICS J. Org. Chem. J. Phys. Chem. J. Phys. Chem. A J. Phys. Chem. B J. Phys. Chem. C J. Phys. Chem. Lett. Analyst Anal. Methods Biomater. Sci. Catal. Sci. Technol. Chem. Commun. Chem. Soc. Rev. CHEM EDUC RES PRACT CRYSTENGCOMM Dalton Trans. Energy Environ. Sci. ENVIRON SCI-NANO ENVIRON SCI-PROC IMP ENVIRON SCI-WAT RES Faraday Discuss. Food Funct. Green Chem. Inorg. Chem. Front. Integr. Biol. J. Anal. At. Spectrom. J. Mater. Chem. A J. Mater. Chem. B J. Mater. Chem. C Lab Chip Mater. Chem. Front. Mater. Horiz. MEDCHEMCOMM Metallomics Mol. Biosyst. Mol. Syst. Des. Eng. Nanoscale Nanoscale Horiz. Nat. Prod. Rep. New J. Chem. Org. Biomol. Chem. Org. Chem. Front. PHOTOCH PHOTOBIO SCI PCCP Polym. Chem.
×
引用
GB/T 7714-2015
复制
MLA
复制
APA
复制
导出至
BibTeX EndNote RefMan NoteFirst NoteExpress
×
0
微信
客服QQ
Book学术公众号 扫码关注我们
反馈
×
意见反馈
请填写您的意见或建议
请填写您的手机或邮箱
×
提示
您的信息不完整,为了账户安全,请先补充。
现在去补充
×
提示
您因"违规操作"
具体请查看互助需知
我知道了
×
提示
现在去查看 取消
×
提示
确定
Book学术官方微信
Book学术文献互助
Book学术文献互助群
群 号:604180095
Book学术
文献互助 智能选刊 最新文献 互助须知 联系我们:info@booksci.cn
Book学术提供免费学术资源搜索服务,方便国内外学者检索中英文文献。致力于提供最便捷和优质的服务体验。
Copyright © 2023 Book学术 All rights reserved.
ghs 京公网安备 11010802042870号 京ICP备2023020795号-1