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Heat transfer and flow characteristics of a novel turbulator design in heat exchanger: Experimental and numerical analysis 热交换器中新型涡轮设计的传热和流动特性:实验和数值分析
IF 1.7 4区 工程技术 Q2 Engineering Pub Date : 2024-05-30 DOI: 10.1177/09576509241257727
Ramazan Şener, M Eşref Demir
Turbulators are used in heat exchangers to increase the contact surfaces of fluids and enhance heat transfer rates by promoting turbulence flow. This is particularly important in applications that require high productivity and capabilities. The use of turbulators can lead to maximum energy efficiency, resulting in high efficiency and lower costs. This investigation presents a comprehensive experimental and computational fluid dynamics (CFD) approach into the influence of turbulator-induced disturbances on heat transfer characteristics in a double pipe heat exchanger. In this study, two innovative turbulators (named TY and TZ) were designed to enhance the performance of heat exchangers. The turbulators are inserted into the inner pipe of the double pipe heat exchanger. According to the experimental and numerical results, compared to the plain pipe condition (without turbulator), it was observed that maximum temperature differences were reached with a 28% increase at velocity of 2.5 m/s with TY and 118% increase at velocity of 3 m/s with TZ. Nusselt numbers increased by 32% with TY and by 157.9% with TZ compared to the plain pipe condition. Therefore, TZ turbulator with a simple structure can significantly enhance the heat transfer performance of double-pipe heat exchangers, making it an ideal option for use in these exchangers.
涡轮机用于热交换器中,通过促进湍流来增加流体的接触面并提高传热率。这在要求高生产率和高能力的应用中尤为重要。使用湍流器可以最大限度地提高能效,从而实现高效率和低成本。本研究提出了一种全面的实验和计算流体动力学(CFD)方法,用于研究涡轮机引起的扰动对双管热交换器传热特性的影响。在这项研究中,设计了两种创新的涡轮(分别命名为 TY 和 TZ)来提高热交换器的性能。涡轮被插入双管热交换器的内管。根据实验和数值结果,与普通管道条件(不使用涡轮器)相比,TY 在流速为 2.5 米/秒时达到的最大温差增加了 28%,TZ 在流速为 3 米/秒时达到的最大温差增加了 118%。与普通管道相比,TY 的努塞尔特数增加了 32%,TZ 的努塞尔特数增加了 157.9%。因此,结构简单的 TZ 涡轮能显著提高双管热交换器的传热性能,使其成为这些热交换器的理想选择。
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引用次数: 0
Instantaneous flow area calculation for modeling an axial piston pump: A point cloud-based technique 轴向柱塞泵建模的瞬时流量面积计算:基于点云的技术
IF 1.7 4区 工程技术 Q2 Engineering Pub Date : 2024-05-27 DOI: 10.1177/09576509241256499
Xiaosong Xia, Shaogan Ye, Liang Hou, Dehui Wu, Quan Lin
Accurate calculation of instantaneous flow area is of great significance for modeling an axial piston pump. A point cloud based technique is developed to calculate the instantaneous flow area, and used to perform a parametric analysis of key parameters on the pump fluid dynamics. First, a model is developed to analyze the fluid dynamics of the axial piston pump. Second, three techniques used to obtain the instantaneous flow area are described, with focus on the detailed description of the point cloud technique. The instantaneous flow areas are compared, and the accuracy of the pump model using the obtained instantaneous flow areas are verified by comparing the output pressure. Last, a comprehensive parametric study is conducted concerning the effects of the fillet radius and diversion position of the triangular groove on the pressure in the piston chamber and flow rate at the output port based on the point cloud technique. The results shown that the computation time of the point cloud technique is only 1% of the Computational Fluid Dynamics (CFD) technique, with a total computational error of less than 2.5%, and the triangular groove inside the pitch circle with a small fillet radius is beneficial for reductions of pressure and flow rate ripples.
精确计算瞬时流通面积对轴向柱塞泵建模意义重大。我们开发了一种基于点云的技术来计算瞬时流通面积,并用于对泵流体动力学的关键参数进行参数分析。首先,建立了一个模型来分析轴向柱塞泵的流体动力学。其次,介绍了用于获取瞬时流动面积的三种技术,重点详细介绍了点云技术。比较了瞬时流面积,并通过比较输出压力验证了使用所获得的瞬时流面积建立的泵模型的准确性。最后,基于点云技术,就三角槽的圆角半径和分流位置对活塞腔压力和输出端口流量的影响进行了全面的参数研究。研究结果表明,点云技术的计算时间仅为计算流体动力学(CFD)技术的 1%,总计算误差小于 2.5%,而螺距圆内的三角形凹槽具有较小的圆角半径,有利于减少压力和流量波纹。
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引用次数: 0
Numerical investigation of CH4/H2/air micro-mixing combustion flow in a micro gas turbine combustor with different head-end structures 具有不同顶端结构的微型燃气轮机燃烧器中 CH4/H2/air 微混合燃烧流的数值研究
IF 1.7 4区 工程技术 Q2 Engineering Pub Date : 2024-05-25 DOI: 10.1177/09576509241254416
Ruibing Wu, Zhuoxiong Zeng, Hong Liu, Kaifang Guo
In order to investigate the premixed combustion characteristics of CH4/H2/air in a micro-mixing combustor, the effects of different micro-mixing head-ends (HE1, HE2, HE3) and hydrogen mixing ratios on the temperature distribution, heat transfer process, emission characteristic, flames shape are analyzed. The results show that compared with swirl head-end combustion, the micro-mixing combustion performance is better. Among the three head-ends, HE3 has the best combustion characteristics and stable flames. The temperature distribution in the high-temperature zone is uniform, and low-temperature zone is concentrated near the jet, which can suppress the flashback. The velocity and temperature gradient near the central axis of jet streams show a strong synergistic effect. The flames are plume shaped and flames stability is mainly influenced by the H2 combustion process. Increasing the jet diameter, decreasing the jet spacing and increasing the hydrogen mixing ratio all contribute to the flames stability, but these three methods can stabilize the flames by affecting fluid Reynolds number, interaction between small flames and combustion rate, respectively. Moreover, small jet diameter and high hydrogen mixing ratio can reduce OTDF, which contributes to improve outlet temperature uniformity.
为了研究 CH4/H2/air 在微混合燃烧器中的预混合燃烧特性,分析了不同微混合头端(HE1、HE2、HE3)和氢气混合比对温度分布、传热过程、排放特性、火焰形状的影响。结果表明,与漩涡头端燃烧相比,微混合燃烧性能更好。在三种头端中,HE3 的燃烧特性最好,火焰稳定。高温区温度分布均匀,低温区集中在射流附近,可抑制回火。射流中心轴附近的速度梯度和温度梯度具有很强的协同效应。火焰呈羽状,火焰稳定性主要受 H2 燃烧过程的影响。增大射流直径、减小射流间距和增大氢气混合比都有助于火焰的稳定,但这三种方法分别通过影响流体雷诺数、小火焰之间的相互作用和燃烧速率来稳定火焰。此外,小射流直径和高氢气混合比可以减少 OTDF,从而有助于改善出口温度的均匀性。
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引用次数: 0
Improving part-load performance of combined-cycle gas turbines by optimizing variable geometry control strategy for compressor and power turbine combined adjustment 通过优化压缩机和动力涡轮机联合调节的可变几何控制策略,提高联合循环燃气轮机的部分负荷性能
IF 1.7 4区 工程技术 Q2 Engineering Pub Date : 2024-05-21 DOI: 10.1177/09576509241254578
Qi-an Xie, Hu Wu, Li-ping Deng
The variable geometry methods currently used in combined-cycle gas turbines are compressor variable inlet guide vanes (VIGV) or power turbine variable area nozzles (VAN). On this basis, this study presents the optimal variable geometry control strategy for compressor and power turbine combined adjustment ([Formula: see text]) using the Differential Evolutionary Algorithm with the LM2500+ gas turbine. The aim is to further improve the part-load performance of the combined-cycle gas turbine. Firstly, a part-load performance prediction model for variable geometry gas turbines is established based on the component method. Subsequently, a variable geometry gas turbine part-load performance optimization model is developed by combining the Differential Evolution Algorithm. Finally, the optimum combination of stagger angles for the compressor inlet vane and power turbine nozzle is calculated at each part-load condition. Compared to the VIGV and VAN control strategies, the [Formula: see text] control strategy proposed in this paper shows a higher stability margin and better economy. The [Formula: see text] control strategy maintains a constant exhaust temperature within a part load range from 20% to 100% with the stability margin exceeding 14%. In comparison with the VAN control strategy, the fuel flow rate decreases by 1.152% at 45% relative load power and by 3.435% at 20.0% relative load power with the [Formula: see text] control strategy.
目前在联合循环燃气轮机中使用的可变几何方法是压缩机可变进气导叶 (VIGV) 或动力涡轮机可变面积喷嘴 (VAN)。在此基础上,本研究采用差分进化算法,利用 LM2500+ 燃气轮机提出了压缩机和动力涡轮机联合调节([公式:见正文])的最佳可变几何控制策略。目的是进一步提高联合循环燃气轮机的部分负荷性能。首先,基于组件法建立了可变几何形状燃气轮机的部分负荷性能预测模型。随后,结合差分进化算法建立了可变几何燃气轮机部分负荷性能优化模型。最后,计算出在各部分负荷条件下压缩机进口叶片和动力涡轮喷嘴的最佳错开角组合。与 VIGV 和 VAN 控制策略相比,本文提出的[公式:见正文]控制策略具有更高的稳定裕度和更好的经济性。公式:见正文]控制策略可在 20% 至 100% 的部分负荷范围内保持恒定的排气温度,稳定裕度超过 14%。与 VAN 控制策略相比,采用[公式:见正文]控制策略后,在相对负荷功率为 45% 时,燃油流量减少了 1.152%;在相对负荷功率为 20.0% 时,燃油流量减少了 3.435%。
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引用次数: 0
Control of separation flows of turbine-blade-tip turbines by splitter blades 利用分流器叶片控制涡轮叶尖的分离流
IF 1.7 4区 工程技术 Q2 Engineering Pub Date : 2024-05-09 DOI: 10.1177/09576509241252877
Tianxiao Zhao, Zhenyu Jiang, Guangyu Mo, GuoJie Wang, Jie Gao
Gas turbines cannot be directly reversed, and the astern operation of gas turbines still requires additional power transmission equipment to be achieved. To compensate for this deficiency, the application of turbine-blade-tip turbine in gas turbines was proposed. Turbine-blade-tip turbines have the characteristics of extremely low solidity and extremely high diameter-span ratio. Compared with conventional turbine blades, the capacity of turbine blades to restrain gas flow is greatly weakened, the separation flow is obvious when going astern, resulting in low efficiency. For the control problem of low solidity turbine-blade-tip turbines separation flow, a splitter blade control strategy is selected to suppress the separation flow. Adding a splitter blade between original rotor blades effectively improves the ability of rotor blades to restrain gas flow, significantly reduces separation phenomena, and significantly improves efficiency. As the axial chord length of the splitter blade shortens, the inhibitory effect on the separation flow decreases, and the ability of splitter blades to improve the efficiency gradually descends.
燃气轮机不能直接反转,而且燃气轮机的后退运行仍需要额外的动力传输设备才能实现。为了弥补这一不足,有人提出在燃气轮机中应用涡轮叶尖涡轮机。涡轮叶尖涡轮机具有固体含量极低、径跨比极高的特点。与传统涡轮叶片相比,涡轮叶片抑制气流的能力大大减弱,逆行时分离气流明显,导致效率低下。针对低固结度涡轮叶尖分离气流的控制问题,选择了分流叶片控制策略来抑制分离气流。在原转子叶片之间增加分流叶片,可有效提高转子叶片抑制气流的能力,显著减少分离现象,明显提高效率。随着分流叶片轴向弦长的缩短,对分离流的抑制作用减弱,分流叶片提高效率的能力逐渐下降。
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引用次数: 0
Numerical investigations on heat transfer of supercritical RP-3 flowing in circular tube 超临界 RP-3 在圆管中流动的传热数值研究
IF 1.7 4区 工程技术 Q2 Engineering Pub Date : 2024-05-02 DOI: 10.1177/09576509241249216
Cuizhen Zhang, Xuan Gao, Kun Zhu, Yongmei Wang, Yingjie Liu, Fengming Wang, Shuai Yin
This study aims to develop a reliable numerical model for predicting the supercritical heat transfer of aviation kerosene RP-3 in a tube under heating conditions, thereby providing a reference for revealing the mechanism behind the experimental phenomena. Based on validation studies between seven turbulence models and experiments, a numerical method using the Yang-Shih turbulence model is proposed. A detailed prediction of the turbulent flow process is obtained, and the heat transfer characteristics of RP-3 are analyzed. The evolution of parameters and properties in axial and radial directions is demonstrated, followed by investigations of the effects of system pressure, fuel inlet temperature, and mass flow rate. The drastic change in the specific heat of the fuel when its temperature is close to the pseudocritical value and the temperature difference between the area near the wall and the center of the tube are the main causes of the enhancement and deterioration of the heat exchange. A higher inlet temperature increases the heat transfer coefficient, but due to its different effects on decreasing the density and the viscosity, it increases the pressure drop. In addition, larger mass flow rates can promote turbulence intensity and heat transfer, but cause a higher pressure drop across the tube.
本研究旨在建立一个可靠的数值模型,用于预测加热条件下航空煤油 RP-3 在管内的超临界传热,从而为揭示实验现象背后的机理提供参考。在对七个湍流模型和实验进行验证研究的基础上,提出了一种使用 Yang-Shih 湍流模型的数值方法。详细预测了湍流过程,并分析了 RP-3 的传热特性。演示了参数和特性在轴向和径向方向上的演变,随后研究了系统压力、燃料入口温度和质量流量的影响。当燃料温度接近假临界值时,燃料比热的急剧变化以及管壁附近区域和管中心之间的温差是热交换增强和恶化的主要原因。较高的入口温度会增加传热系数,但由于其对降低密度和粘度的不同影响,会增加压降。此外,较大的质量流量可促进湍流强度和热量传递,但会导致管内压降增大。
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引用次数: 0
Research on speculation method for compressor map of PG9351FA gas turbine PG9351FA 燃气轮机压缩机图推测方法研究
IF 1.7 4区 工程技术 Q2 Engineering Pub Date : 2024-05-02 DOI: 10.1177/09576509241251909
Xuedi Hao, Zeyuan Zhang, Jinling Chi, Lei Sun, Jiajin Zhang
A compressor map is usually represented by a limited number of feature points to speculate the entire operating range. Also, accurate compressor map models can be obtained quickly by using the appropriate methods. In this paper, 9351FA gas turbine is used as the research object, and a set of targeted compressor map speculation scheme is proposed. At 15 data points, high-precision compressor maps are obtained based on BP neural network, and this method is suitable for a large number of data points. At 6 data points, compressor maps are obtained based on the parameter estimation method, and this method is suitable for a small number of data points. The mean square deviation of the compressor map obtained by the neural network is about 0.002, while the minimum mean square deviation of the results of the parameter estimation method is 0.026 and the maximum mean square deviation is 0.088. Since the corrected speed line of 106.4 is almost vertical, the maximum error mean squared deviation and the maximum standard deviation occur on this line. Both methods are suitable for different sample sizes, and the speculated compressor maps are more reliable. The combination of the two methods can provide a set of reference methods for compressor map speculation.
压缩机图通常由数量有限的特征点来表示,以推测整个运行范围。同时,使用适当的方法可以快速获得精确的压缩机图模型。本文以 9351FA 燃气轮机为研究对象,提出了一套有针对性的压缩机图推测方案。在 15 个数据点上,基于 BP 神经网络获得了高精度压缩机图,该方法适用于大量数据点。在 6 个数据点上,基于参数估计方法获得压缩机图,这种方法适用于少量数据点。神经网络获得的压缩机图的均方偏差约为 0.002,而参数估计法结果的最小均方偏差为 0.026,最大均方偏差为 0.088。由于 106.4 的修正速度线几乎是垂直的,因此最大误差均方偏差和最大标准偏差都出现在这条线上。两种方法适用于不同的样本量,推测的压缩机图更加可靠。两种方法的结合可以为压缩机图推测提供一套参考方法。
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引用次数: 0
Influence of real gas properties on aerodynamic stability of a SCO2 centrifugal compressor 实际气体特性对 SCO2 型离心压缩机空气动力稳定性的影响
IF 1.7 4区 工程技术 Q2 Engineering Pub Date : 2024-04-30 DOI: 10.1177/09576509241248885
Ruikai Cai, Mingyang Yang, Weilin Zhuge, Bijie Yang, Ricardo Martinez-Botas, Yangjun Zhang
The safe operation of closed-Bryton-cycle system is hindered by the nonlinear real gas properties in a supercritical carbon dioxide (SCO2) centrifugal compressor for waste heat recovery in a powertrain system. This paper aims to understand the influence of real gas properties on the aerodynamic stability of a shrouded SCO2 centrifugal compressor designed for waste heat recovery. Firstly, the numerical method was calibrated and validated using experimental results from the Sandia SCO2 centrifugal compressor. Next, based on the numerical method, the stability performance of an inhouse-design shrouded SCO2 compressor was discussed through a direct comparison with the identical compressor using air. The results showed that the performance of the SCO2 compressor was significantly different from that of the air compressor. Particularly, the impeller was the most unstable component featuring a notable recirculating region near the shroud at the leading edge. Further analysis is carried out to understand the discrepancies in the stability performance between the two compressors with different fluids. It is revealed that the boundary layer on the SCO2 impeller suction surface thickens at a faster rate, leading to stronger flow separation. Meanwhile, the stronger accumulation of low-momentum secondary flow near the SCO2 impeller outlet enhances the ‘wake’ structure near the shroud of suction surface at the impeller tailing edge, resulting in considerable backflow. The different behaviors of boundary layer were attributed to pressure gradient normal to the suction surface. Specifically, the pressure gradient on the suction surface for SCO2 impeller is orders of magnitude higher than that of the air impeller. The stronger gradient weakens momentum exchange in the boundary layer, thus increasing the thickness of boundary layer more rapidly along the streamwise direction. Moreover, the boundary layer is pushed towards the shroud of suction surface by the strong pressure gradient, resulting in the evident accumulation of secondary flow nearby. At the meantime, the low-momentum flow near the impeller outlet reduced the inlet flow velocity of the diffuser, causing more recirculation at the top of the vaneless diffuser in all circumferential directions, thus worsening its instability.
用于动力总成系统余热回收的超临界二氧化碳(SCO2)离心压缩机中的非线性实际气体特性阻碍了封闭式布里顿循环系统的安全运行。本文旨在了解实际气体特性对设计用于余热回收的遮罩式 SCO2 离心压缩机空气动力学稳定性的影响。首先,利用桑迪亚 SCO2 离心压缩机的实验结果对数值方法进行了校准和验证。接下来,根据数值方法,通过与使用空气的相同压缩机进行直接比较,讨论了内部设计的带罩 SCO2 压缩机的稳定性能。结果表明,SCO2 压缩机的性能与空气压缩机有很大不同。特别是,叶轮是最不稳定的部件,其前缘护罩附近有明显的再循环区域。通过进一步分析,我们了解了使用不同流体的两台压缩机在稳定性能方面的差异。结果显示,SCO2 叶轮吸入面上的边界层增厚速度更快,导致更强的流动分离。同时,由于 SCO2 叶轮出口附近的低动量二次流积聚较强,叶轮尾部边缘吸气面护罩附近的 "唤醒 "结构增强,导致大量回流。边界层的不同行为归因于吸力面法线上的压力梯度。具体来说,SCO2 叶轮吸入面上的压力梯度比空气叶轮的压力梯度高几个数量级。较强的梯度削弱了边界层中的动量交换,从而使边界层的厚度沿流向迅速增加。此外,边界层被强大的压力梯度推向吸力面的护罩,导致附近的二次流明显聚集。同时,叶轮出口附近的低动量流降低了扩散器的入口流速,导致无叶片扩散器顶部各圆周方向的再循环增加,从而加剧了其不稳定性。
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引用次数: 0
Characterization of bifacial technology Pv systems 双面技术 Pv 系统的特性分析
IF 1.7 4区 工程技术 Q2 Engineering Pub Date : 2024-04-29 DOI: 10.1177/09576509241250128
Sergio M Moreno-Buesa, Emilio Muñoz-Cerón, Gustavo Nofuentes Garrido, Slawomir Gulkowski, Juan de la Casa Higueras, Jorge Aguilera Tejero
Bifacial solar technology has experienced exponential growth in recent years and its trend is increasing for the coming years. Considering the advantages that it offers over monofacial technology such as its current price equivalence, the increase in performance thanks to the production of the rear face and the consecutive reduction of the LCOE, it is logical that more and more photovoltaic plants with this technology are been installed. Nowadays, there are some regulatory gaps regarding bifacial technology and, due to this growing trend, it is necessary to study, research and implement the optimal way to evaluate these systems. This article has experimented with a 3.3 kW bifacial photovoltaic system, divided into two strings with different configurations, whose monitoring system has all the instrumentation included in the IEC 61,724 standard, with the addition that it has several rear irradiance sensors arranged in different locations of the system to evaluate the variability of this parameter. After an experimental campaign of 9 months, a power estimation analysis and the calculation of the PR and PR25°C have been carried out using the different rear irradiance sensors. The variability of this parameter depending on the location of the sensor has affected the results in such a way that the RMSE committed in the power estimation has varied between 10.22% and 2.63%, while the PR and PR25°C of the system has oscillated between 0.84 for the most unfavorable case and 0.95 in the most favorable case. Assumed the great variability between performance ratios, it is necessary to establish a specific normative standard for the evaluation of Bifacial PV systems.
近年来,双面太阳能技术经历了指数式增长,其趋势在未来几年也将不断增强。考虑到双面太阳能技术与单面技术相比所具有的优势,如目前的同等价格、背面生产带来的性能提升以及 LCOE 的持续降低,越来越多的光伏电站采用这种技术是顺理成章的。目前,在双面技术方面还存在一些监管空白,因此有必要研究、调查和实施评估这些系统的最佳方法。本文对一个 3.3 千瓦的双面光伏系统进行了实验,该系统分为两个不同配置的组串,其监控系统配备了 IEC 61,724 标准中的所有仪器,此外还在系统的不同位置安装了多个后部辐照度传感器,以评估该参数的变化情况。经过 9 个月的实验,使用不同的后部辐照度传感器进行了功率估算分析,并计算了 PR 和 PR25°C。该参数的变化取决于传感器的位置,对结果产生的影响是,功率估算的 RMSE 在 10.22% 和 2.63% 之间变化,而系统的 PR 和 PR25°C 在最不利的情况下为 0.84,在最有利的情况下为 0.95。考虑到性能比之间的巨大差异,有必要为双面光伏系统的评估制定一个具体的规范标准。
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引用次数: 0
A shock loss reduction method for the low-pressure rotor of a vaneless counter-rotating turbine using circulation redistribution 利用循环再分配减少无叶片反转涡轮机低压转子冲击损失的方法
IF 1.7 4区 工程技术 Q2 Engineering Pub Date : 2024-04-24 DOI: 10.1177/09576509241248882
Tian-tian Dong, Zhao Wei, Xiu-ming Sui, Pu Jian, Wei-wei Luo, Qing-jun Zhao
This paper proposes the circulation redistribution for the low-pressure (LP) rotor of a highly-loaded vaneless counter-rotating turbine (VCRT) to reduce the LP shock losses. The method is to decrease the mid-span circulation and increase the tip circulation at the exit of the LP rotor with unchanged high-pressure (HP) and LP power output. The LP Blade-to-Blade flow field can be considered as a Laval nozzle model. And the high static pressure drop from the throat to the exit results in strong trailing edge (TE) shocks near the LP mid-span. Also, the suction side TE shock (ST) and the reflected shock of the pressure side TE shock (RPT) near the LP mid-span merge into a relatively strong shock very close to the TE. These two factors result in high shock losses. To reduce the shock losses under the design condition, decreasing the stagger angle and the blade exit angle near the LP mid-span are adopted to reduce the LP mid-span exit circulation. This changes the throat area to exit area ratio near the LP mid-span, prompting the actual static pressure drop from the throat to the exit to be reduced and closer to the theoretical value, so that the TE shock strength is reduced. Besides, the intersection of the RPT and the ST is delayed owing to the improved flow angle distributions near the TE, further contributing to the LP mid-span shock loss reduction. Since the LP power output is decreased and the LP tip-leakage flow (TLF) losses are far lower than the HP TLF losses, increasing the stagger angle and the blade exit angle in LP tip regions are employed to increase the LP exit circulation and decrease the HP exit circulation in tip regions. Then the HP and LP efficiency are both raised with unchanged HP and LP power output after optimizing the blade profiles near the mid-span and in tip regions of the LP rotor. The remarkable thing is that the TE shock strength in LP tip and root regions are both reduced after improved because of the decreased ratio of the exit area to the throat area. And the intersection of the RPT and the ST in LP tip and root regions are also both delayed, leading to reduced shock losses. The reduced TE shock losses along the whole LP span appreciably raise the LP and VCRT efficiency by 0.96% and 0.32% respectively.
本文提出了对高负荷无叶片反转涡轮机(VCRT)的低压(LP)转子进行环流再分配以减少低压冲击损失的方法。该方法是在高压(HP)和低压(LP)功率输出不变的情况下,减少低压转子出口处的中跨环流并增加叶尖环流。LP 叶片间流场可视为拉瓦尔喷嘴模型。从喉部到出口的高静压降导致 LP 中跨附近产生强烈的后缘(TE)冲击。此外,在 LP 中跨附近,吸气侧 TE 冲击 (ST) 和压力侧 TE 冲击的反射冲击 (RPT) 汇合成一个相对较强的冲击,非常靠近 TE。这两个因素导致了较高的冲击损失。为减少设计条件下的冲击损失,可采用减小 LP 中跨附近的交错角和叶片出口角的方法来减小 LP 中跨出口环流。这就改变了 LP 中跨附近的喉部面积与出口面积比,促使喉部到出口的实际静压降减小,更接近理论值,从而降低了 TE 冲击强度。此外,由于改善了 TE 附近的流角分布,RPT 与 ST 的交点被推迟,进一步促进了 LP 中跨冲击损失的降低。由于 LP 功率输出下降,而 LP 尖端泄漏流(TLF)损失远低于 HP TLF 损失,因此采用增加 LP 尖端区域的交错角和叶片出口角的方法来增加 LP 出口环流,减少 HP 尖端区域的出口环流。优化 LP 转子中跨附近和叶尖区域的叶片轮廓后,在 HP 和 LP 功率输出不变的情况下,HP 和 LP 效率都得到了提高。值得注意的是,由于出口面积与喉部面积的比值减小,改进后 LP 叶尖和叶根区域的 TE 冲击强度均有所降低。而且 LP 尖端和根部区域的 RPT 和 ST 的交点也都延迟了,从而减少了冲击损失。整个 LP 跨度上的 TE 冲击损失减少后,LP 和 VCRT 的效率分别显著提高了 0.96% 和 0.32%。
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Proceedings of the Institution of Mechanical Engineers, Part A: Journal of Power and Energy
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