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Experimental and numerical study on configuration, shape, distance and angle of attack in film cooling implementing vortex generator 关于涡流发生器在薄膜冷却中的配置、形状、距离和攻击角的实验和数值研究
IF 1.7 4区 工程技术 Q2 Engineering Pub Date : 2024-04-22 DOI: 10.1177/09576509241248678
Nirmal Halder
The impact of vortex generator configuration, shape, angle of attack and distance between vortex generator and film cooling hole has been studied using both experimental and numerical methods for enhancing the gas turbine blade’s film cooling efficiency. Infrared (IR) thermography technique has been used for investigating the temperature field. In order to obtain the velocity field ANSYS FLUENT has been implemented. The diameter of the film cooling hole and the cross-flow velocity are used to calculate the Reynolds number, which is set at 2369. The blowing ratio of the jet to the cross-flow has been changed to 0.5, 1.0, and 1.5. Effect of CFU and common flow down configuration has been investigated. The angle of attack has been varied as 35° and 45°. It is observed that common flow down configuration of vortex generator performs better than Common Flow Up configuration. Common flow down configuration as well as lower distance between vortex generator and film cooling hole enhance the film cooling effectiveness due to generation of secondary longitudinal vortices which decrease the strength of the counter rotating vortex structures. Among all the shape (triangular, rectangular and trapezoidal) rectangular vortex generator performs better. Growths of shear layer vortices are modified due to the inclusion of vortex generator. Overall, Vortex Generator with common flow down configuration and 35° angle of attack performs better than Common Flow Up configuration due to generation of secondary longitudinal vortices which annihilates the counter rotating vortex structures due to having rotational tendency opposite to Counter rotating vortex pair.
采用实验和数值方法研究了涡流发生器的配置、形状、攻角以及涡流发生器与薄膜冷却孔之间的距离对提高燃气轮机叶片薄膜冷却效率的影响。红外热成像技术用于研究温度场。为了获得速度场,使用了 ANSYS FLUENT。薄膜冷却孔的直径和横流速度用于计算雷诺数,雷诺数设定为 2369。射流与横流的吹气比分别变为 0.5、1.0 和 1.5。研究了 CFU 和共同流下配置的影响。攻角变化为 35° 和 45°。据观察,涡流发生器的共流向下配置比共流向上配置性能更好。共同向下流动结构以及漩涡发生器与薄膜冷却孔之间的较小距离都能提高薄膜冷却效果,这是因为次级纵向漩涡的产生降低了反向旋转漩涡结构的强度。在所有形状(三角形、矩形和梯形)的涡流发生器中,矩形涡流发生器的性能更好。由于加入了涡流发生器,剪切层涡流的增长发生了变化。总体而言,采用普通流下结构和 35° 攻角的涡流发生器比普通流上结构的涡流发生器性能更好,这是因为产生了次级纵向涡流,而次级纵向涡流由于具有与反向旋转涡流对相反的旋转趋势,因此会湮灭反向旋转涡流结构。
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引用次数: 0
Availability monitoring and improvement method for in-service nuclear power plants based on high-precision prediction of availability 基于高精度可用性预测的在役核电站可用性监测和改进方法
IF 1.7 4区 工程技术 Q2 Engineering Pub Date : 2024-04-20 DOI: 10.1177/09576509241247601
Jinyuan Shi
A high-precision availability prediction, availability monitoring, and availability improvement method for in-service nuclear power plants has been proposed. The calculation formula for availability characteristic quantities and categories of planned maintenance for nuclear power plants are introduced. For nuclear power plants that have been in operation for less than 5 years, an availability prediction method based on statistical data is adopted to predict the equivalent availability factor of nuclear power plants. For nuclear power plants with operation years greater than or equal to 5 years, an availability prediction method based on power function and polynomial is adopted to predict the equivalent availability factor of nuclear power plants, and an accuracy verification method of availability prediction for nuclear power plants is provided. Based on availability prediction values and qualification criteria for availability monitoring, the availability monitoring of nuclear power plants is carried out. The optimization for numbers of planned maintenance days and newly added unplanned maintenance days based on different planned maintenance years promote the availability improvement of nuclear power plants. The relative error of availability prediction for an 1000 MW nuclear power plant and application example of optimized maintenance measures for different planned maintenance years are provided. The results show that the availability prediction method based on power function has high prediction accuracy and conforms to the availability trend of nuclear power plants. Based on the high-precision prediction results of availability, optimizing the number of planned maintenance days for different planned maintenance years can promote the availability improvement of in-service nuclear power plants.
提出了一种针对在役核电站的高精度可用性预测、可用性监测和可用性改进方法。介绍了核电站可用性特征量和计划维护类别的计算公式。对于运行年限小于 5 年的核电站,采用基于统计数据的可用性预测方法来预测核电站的等效可用系数。对于运行年限大于或等于 5 年的核电站,采用基于幂函数和多项式的可用性预测方法来预测核电站的等效可用系数,并提供了核电站可用性预测的精度验证方法。根据可用性预测值和可用性监测合格标准,对核电站进行可用性监测。根据不同的计划检修年,优化计划检修天数和新增非计划检修天数,促进核电站可用性的提高。提供了 1000 兆瓦核电厂可用性预测的相对误差以及不同计划检修年优化检修措施的应用实例。结果表明,基于功率函数的可用性预测方法具有较高的预测精度,符合核电站的可用性趋势。基于高精度的可用性预测结果,优化不同计划检修年的计划检修天数可促进在役核电站可用性的提高。
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引用次数: 0
Analysis of unsteady flow and pressure pulsation of multistage centrifugal pump based on actual size 基于实际尺寸的多级离心泵非稳定流和压力脉动分析
IF 1.7 4区 工程技术 Q2 Engineering Pub Date : 2024-04-18 DOI: 10.1177/09576509241248212
Baoling Cui, Yingbin Zhang, Yakun Huang, Zuchao Zhu
In this paper, the unsteady flow and pressure pulsation in 11-stage centrifugal pump were analyzed based on large eddy simulation. The performances from the numerical simulation agreed with the ones from the experiment. The numerical results show that large pressure gradient area appears on trailing edge of blade pressure surface, and large vorticity intensity area appears on blade suction surface and trailing edge. The vortexes in the impeller passage decrease obviously with the increase of flow rate from 0.4 Q to 1.2 Q. As the stage increase, there is a local high pressure area at the tongue and it affects the fluid backflow. The main frequency of the pulsation at the impeller inlet is the blade passing frequency ( fBPF), and the main frequency at the impeller outlet and the interface is 2 fBPF. Due to interstage interference, the main frequency of the second impeller includes blade passing frequency of the first stage impeller (5 fn) and its own blade passing frequency (7 fn). With the increase of the stages, the rule of pulsation gradually tends to be consistent.
本文基于大涡模拟分析了 11 级离心泵中的非稳态流动和压力脉动。数值模拟结果与实验结果一致。数值结果表明,叶片压力面的后缘出现了较大的压力梯度区,叶片吸入面和后缘出现了较大的涡度强度区。随着流量从 0.4 Q 增加到 1.2 Q,叶轮通道中的涡流明显减少。随着级数的增加,叶舌处出现局部高压区,影响流体回流。叶轮进口处的脉动主频为叶片通过频率(fBPF),叶轮出口处和界面处的主频为 2 fBPF。由于级间干扰,第二级叶轮的主频包括第一级叶轮的叶片通过频率(5 fn)和自身的叶片通过频率(7 fn)。随着级数的增加,脉动规律逐渐趋于一致。
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引用次数: 0
Implementation of heat transfer techniques for an axial flux permanent magnet generator design 为轴向磁通永磁发电机设计实施传热技术
IF 1.7 4区 工程技术 Q2 Engineering Pub Date : 2024-04-17 DOI: 10.1177/09576509241248213
Erol Kurt, Mustafa Demirci, Mustafa İlbaş
Heat transfer problem is explored for a new-designed low power generator. A self-cooling mechanism of the generator is designed and implemented for the forced convection via a fan being on the generator rotor. In addition, air is naturally directed towards the lateral parts of the machine in air gaps between stator and rotors. The designed fan has 16 blades with 65 degrees. The CFD and experimental self-cooling analyses are performed to focus on the flow velocities and temperature measurements. In this study, it has been aimed to compare heat transfers by the natural convection and by the forced convection. For this reason, besides Rayleigh ( Ra), Nusselt ( Nu), Grashof ( Gr) and Reynolds ( Re) numbers, heat transfer terms on the small winding coil, which is important heat source for the generator, are calculated for natural and forced convection. They are also clarified experimentally and theoretically. The heat transfer at 300 rpm varies between 0.04 W and 0.30 W by time for forced convection and varies between 0.21 W and 0.30 W by time for natural convection, whereas, it increases up at 1000 rpm from 0.50 W to 1.49 W by time for forced convection and from 0.02 W to 0.45 W by time for natural convection. It is proven that the proposed cooling system operates efficiently and the proposed self-cooling method can be used for other axial flux machines, too.
研究探讨了新型低功率发电机的传热问题。设计并实现了发电机的自冷却机制,通过发电机转子上的风扇进行强制对流。此外,空气通过定子和转子之间的气隙自然流向机器的侧面部分。设计的风扇有 16 片叶片,叶片角度为 65 度。CFD 和实验自冷却分析主要针对流速和温度测量。本研究的目的是比较自然对流和强制对流的传热效果。因此,除了瑞利数(Ra)、努塞尔特数(Nu)、格拉肖夫数(Gr)和雷诺数(Re)之外,还计算了自然对流和强制对流在小型绕组线圈(发电机的重要热源)上的传热项。此外,还从实验和理论上对其进行了澄清。在 300 rpm 转速下,强制对流的传热系数在 0.04 W 和 0.30 W 之间变化,自然对流的传热系数在 0.21 W 和 0.30 W 之间变化,而在 1000 rpm 转速下,强制对流的传热系数从 0.50 W 增加到 1.49 W,自然对流的传热系数从 0.02 W 增加到 0.45 W。事实证明,建议的冷却系统运行高效,建议的自冷却方法也可用于其他轴流式机器。
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引用次数: 0
Numerical study on the influence of inlet distortion on integrated nacelle fans based on coupling crosswind and angle of attack 基于耦合横风和攻角的进气道变形对一体化短舱风扇影响的数值研究
IF 1.7 4区 工程技术 Q2 Engineering Pub Date : 2024-04-17 DOI: 10.1177/09576509241248482
Junyang Yu, Dingding Qin, Chongjia Guo, Peng Sun, Wenguang Fu
Crosswind and angle of attack are critical factors that influence the safe operation of civil aviation engines, which are also essential criteria in the certification of civil engine airworthiness. Conducting research on the effects and mechanisms of angle of attack and crosswind on the integrated characteristics and flow field of nacelle and fan holds significant engineering value. In this study, a high-bypass-ratio turbofan engine serves as the research subject, and the influence of crosswind and angle of attack coupling on the nacelle intake and fan components is analyzed using numerical simulations. The numerical research findings indicate that both individual angle of attack and crosswind, as well as their combination, lead to a specific range of total pressure distortion in the inlet. At an angle of attack of 25°, the extent and degree of circumferential total pressure distortion formed on the aerodynamic interface exhibit minor variations under different crosswind inflow conditions. Under two operating conditions involving left crosswind and right crosswind, both characterized by an angle of attack of 25° and a wind speed of 20 m/s, the combined effects of crosswind and angle of attack on the fan and outlet guide vane (OGV) components are mainly concentrated at the blade tip. These influencing factors collectively lead to total pressure distortion in the inlet flow field, resulting in the interaction between tip leakage flow and passage shock waves. At the same angle of attack, there are differences in the impact of total pressure distortion caused by crosswinds in two directions on the fan. Under the same operating conditions, the total pressure distortion induced by the right crosswind has a greater impact on OGV.
横风和攻角是影响民用航空发动机安全运行的关键因素,也是民用发动机适航认证的重要标准。研究攻角和横风对短舱和风扇的综合特性和流场的影响和机理具有重要的工程价值。本研究以高旁通比涡扇发动机为研究对象,通过数值模拟分析了横风和攻角耦合对短舱进气道和风扇部件的影响。数值研究结果表明,无论是单独的攻角和横风,还是它们的组合,都会导致进气口总压力畸变的特定范围。在攻角为 25° 时,在不同的横风流入条件下,气动界面上形成的圆周总压畸变的范围和程度表现出微小的变化。在攻角均为 25°、风速均为 20 米/秒的左侧横风和右侧横风两种运行条件下,横风和攻角对风机和出口导叶(OGV)部件的综合影响主要集中在叶尖。这些影响因素共同导致了入口流场的总压力畸变,造成了叶尖泄漏流和通道冲击波之间的相互作用。在相同的攻角下,两个方向的横风对风机造成的总压畸变影响是不同的。在相同的运行条件下,右侧横风引起的总压畸变对 OGV 的影响更大。
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引用次数: 0
Experimental study on combustion stability of a gas turbine model combustor under oxygen-lean conditions 缺氧条件下燃气轮机模型燃烧器燃烧稳定性的实验研究
IF 1.7 4区 工程技术 Q2 Engineering Pub Date : 2024-04-08 DOI: 10.1177/09576509241246027
Shunchuang Qin, Minwei Zhao, Zhihao Zhang, Hui Tang, Ningbo Zhao, Xiao Liu, Hongtao Zheng, Fuquan Deng
Flue gas recirculation has emerged as a promising low-NOx emission technology in advanced gas turbines, while the slower oxidation rate induced by the low oxygen content could potentially cause combustion instability. We conducted an experimental investigation in a single-nozzle swirl combustor to examine the impact of oxygen content, inlet flow rate as well as temperature on combustion instability under oxygen-lean conditions. The results show that reducing oxygen content from 23.3% to 21% leads to reduced amplitudes of pressure pulsation and exothermic pulsation, indicating improved combustion stability. However, further reduction in oxygen content to 18.6% causes a decrease in the combustion reaction rate, resulting in an increase in the amplitude of pressure pulsation. As the oxygen content drops to below 18.6%, the exothermic intensity decreases, which results in a decrease in the amplitude of pressure pulsation. Besides, under oxygen-lean conditions, increasing the inlet temperature is conducive to reducing the amplitude of pressure pulsation and enhancing combustion stability. Additionally, as the incoming flow rate increases from 7.4 to 9.9 m/s, the refined fuel atomization and improved uniformity of oil-gas mixing contributed to decreased pressure pulsation amplitude. Nonetheless, when the incoming flow rate further increases to 12 m/s, the amplitude of exothermic and pressure pulsation increases.
在先进的燃气轮机中,烟气再循环已成为一种前景广阔的低氮氧化物排放技术,而低氧含量引起的氧化速度减慢可能会导致燃烧不稳定。我们在单喷嘴漩涡燃烧器中进行了一项实验研究,以考察在缺氧条件下氧含量、入口流速和温度对燃烧不稳定性的影响。结果表明,将氧气含量从 23.3% 降至 21%,可降低压力脉动和放热脉动的振幅,这表明燃烧稳定性得到了改善。然而,氧气含量进一步降低到 18.6% 会导致燃烧反应速率下降,从而导致压力脉动振幅增大。当氧气含量降至 18.6% 以下时,放热强度降低,从而导致压力脉动振幅减小。此外,在缺氧条件下,提高入口温度有利于减小压力脉动的振幅,增强燃烧稳定性。此外,当进气流速从 7.4 米/秒增加到 9.9 米/秒时,燃油雾化的改善和油气混合均匀度的提高也有助于降低压力脉动振幅。然而,当进气流速进一步增加到 12 m/s 时,放热和压力脉动的振幅会增大。
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引用次数: 0
A combined experimental and computational investigation of an inducer’s characteristics with gas-water two-phase flow 气水两相流诱导器特性的实验和计算综合研究
IF 1.7 4区 工程技术 Q2 Engineering Pub Date : 2024-04-03 DOI: 10.1177/09576509241240012
Jie Chen, Yong Wang, Houlin Liu, Lilin Lv, Yanhong Mao, Linglin Jiang
The objective of the paper is to investigate the internal flow characteristics inside the inducer under the gas-water condition using a combination of experiment and numerical simulations. Gas-water mixing is achieved by an annular gas mixing device and visualized by high-speed imaging technology. Meanwhile, the shear stress transport (SST) k- ω model coupled with the VOF model is applied to investigate the gas phase distribution. Numerically simulated inducer energy characteristics and internal gas-phase distribution are in good agreement with experimental data. The results show that the mixed gas-liquid flow inside the inducer exhibits three flow patterns: wavy flow, bubbly flow, and plug flow. For the wavy flow, a series of wavy structures on the blade surface and gas-pocket bubbles near the blade rim are observed. From wavy flow to bubbly flow, uniform bubble streams on the blade surface and spiraling strip bubbles near the edge of the blade are observed. For plug flow, bubble accumulation results in a bullet-shaped plug, and the strip-shaped bubbles near the blade rim are more obvious. In the same axial position of the inducer, the proportion of gas phase is increasing as the flow coefficient increases, thus affecting the inducer performance. The main frequency amplitude of the pressure pulsations gradually rise when the flow pattern changes from wavy to plug flow.
本文旨在通过实验和数值模拟相结合的方法,研究气-水条件下诱导器内部的流动特性。气水混合由环形气体混合装置实现,并通过高速成像技术进行可视化。同时,采用剪应力传输(SST)k- ω 模型与 VOF 模型相结合来研究气相分布。数值模拟的诱导剂能量特征和内部气相分布与实验数据非常吻合。结果表明,诱导器内部的气液混合流表现出三种流动模式:波浪流、气泡流和堵塞流。在波浪形流动中,叶片表面出现一系列波浪形结构,叶片边缘附近出现气泡。从波浪流到气泡流,可观察到叶片表面均匀的气泡流和叶片边缘附近螺旋状的条形气泡。对于堵塞流,气泡积聚形成子弹状堵塞,叶片边缘附近的条状气泡更加明显。在诱导器的同一轴向位置,气相比例随着流量系数的增大而增大,从而影响诱导器的性能。当流型由波浪流变为塞流时,压力脉动的主频幅值逐渐升高。
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引用次数: 0
Transient flow and thermodynamics analysis of a scroll compressor based on CFD 基于 CFD 的涡旋式压缩机瞬态流动和热力学分析
IF 1.7 4区 工程技术 Q2 Engineering Pub Date : 2024-04-01 DOI: 10.1177/09576509241242907
Ying-li Zhang, Xiang-ji Yue, Fan Yang, Jia-nan Ding, Jia-hua Hong, De-chun Ba
The scroll compressor is a kind of positive-displacement compressor applied in refrigeration systems, heat pump systems, and air conditioner systems. Using the spring smoothing method and considering the heat transfer, the numerical simulation model of the scroll compressor is established under standard working conditions. The results show that the CFD model is well validated by the experiment result. The compressor performance and the working process are analyzed. The pre-compression and the over-compression phenomenon are also studied. Moreover, the temperature distribution and velocity distribution of gas flow in the compressor are illustrated. The result shows that the pre-compression can improve the performance of the scroll compressor and the optimization of the suction channel geometry can provide a smoother suction process. Under the combined effect of the pre-compression and heat transfer, the refrigerating capacity is increased by approximately 0.54 kW and the volume efficiency is increased by approximately 2.2%. The additional power loss due to over-compression is 47.6615 W, and the setting of over-compression discharges can reduce the pressure and power loss. This study is helpful to the performance prediction and the structural optimization of the scroll compressor.
涡旋式压缩机是一种正排量压缩机,应用于制冷系统、热泵系统和空调系统。采用弹簧平滑法并考虑传热因素,建立了标准工况下涡旋压缩机的数值模拟模型。结果表明,CFD 模型得到了实验结果的充分验证。分析了压缩机的性能和工作过程。还研究了预压缩和过压缩现象。此外,还说明了压缩机中气体流的温度分布和速度分布。结果表明,预压缩可以改善涡旋式压缩机的性能,而吸气通道几何形状的优化可以提供更平滑的吸气过程。在预压缩和热传递的共同作用下,制冷量增加了约 0.54 千瓦,容积效率提高了约 2.2%。过压缩造成的额外功率损失为 47.6615 W,而设置过压缩排气可减少压力和功率损失。这项研究有助于涡旋式压缩机的性能预测和结构优化。
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引用次数: 0
Erratum to “Characteristics of the axial compressor with different stator gaps in compressed air energy storage system” 对 "压缩空气储能系统中不同定子间隙轴向压缩机的特性 "的勘误
IF 1.7 4区 工程技术 Q2 Engineering Pub Date : 2024-03-27 DOI: 10.1177/09576509241238035
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引用次数: 0
Experimental and numerical comparisons among various skewed blades of low speed axial fan rotors 低速轴流风扇转子各种倾斜叶片的实验和数值比较
IF 1.7 4区 工程技术 Q2 Engineering Pub Date : 2024-03-20 DOI: 10.1177/09576509241238273
Ankit Bhai Patel, K Viswanath
Literature indicates that there is lack of study related to the effects of axially skewed blades on the aerodynamic performance of axial flow fans. In this study rotors of various blade skews, namely, axial, circumferential and axial-circumferential types, are studied and their aerodynamic performances are compared to those of the baseline radial rotors of two types, namely, constant chord and varying chord. The skew in a blade can be considered as combination of sweep and dihedral. The skew change from the circumferential to axial type causes reversal of dihedral induced radial blade force and hence a reversal of meridional streamline curvature which in turn reverses the modulation of the end-wall loads. The inherent forward sweep in the forward skewed blades also modulates hub and tip loads. Thus, in a forward axial skew blade the forward sweep and positive dihedral combine favorably to unload the tip and to upload the hub. In the forward circumferentially skewed blades, forward sweep and the negative dihedral have mutually countering effects on end-wall load modulation. The highlight of this study is that it has demonstrated experimentally the unloading of the tip in the forward axially skewed blades which resulted in reduced losses and better performance including increased stall margin. Reduced tip loading was also verified from the casing pressure sensor measurements which showed weakening of tip vortex. The relative influence of sweep and dihedral on performance was additionally demonstrated in the axially-circumferentially skewed rotor of the constant chord type, with improvements attributable to higher sweep.
文献表明,缺乏有关轴向倾斜叶片对轴流风机空气动力性能影响的研究。本研究对各种叶片偏斜(即轴向、圆周和轴向圆周型)的转子进行了研究,并将其气动性能与两种类型(即恒定弦和变化弦)的基线径向转子进行了比较。叶片的偏斜可视为扫掠和倾角的组合。从圆周型到轴向型的偏斜变化会导致倾角引起的叶片径向力反转,从而导致经向流线曲率反转,进而反向调节端壁载荷。前倾叶片固有的前扫也会调节轮毂和叶尖的载荷。因此,在前向轴向倾斜叶片中,前掠和正斜面的组合有利于减轻叶尖的负荷和提高轮毂的负荷。而在前向圆周倾斜叶片中,前掠和负斜角对端面负荷的调节具有相互抵消的作用。这项研究的亮点在于,它通过实验证明了轴向前倾叶片的叶尖卸载,从而减少了损失,提高了性能,包括增加了失速裕度。机壳压力传感器的测量也验证了叶尖负载的减少,测量结果显示叶尖涡流减弱。此外,在恒定弦型轴向圆周倾斜转子中,扫掠和斜度对性能的相对影响也得到了证实,扫掠越大,性能越好。
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引用次数: 0
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Proceedings of the Institution of Mechanical Engineers, Part A: Journal of Power and Energy
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