The development of high-performance epoxy resins (EPs) is crucial for advanced applications, but is often challenged by a need to balance flame retardancy, mechanical strength, and transparency. This study addresses this challenge by developing a novel oligomeric flame retardant (PB-TBPO), which was synthesized through a thiol-ene click chemistry between polybutadiene (PB) and 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO). The well-designed PB-TBPO exhibited remarkable flame-retardant efficiency, leveraging the synergistic effect of phosphorus and sulfur elements. Impressively, with a minimal loading of only 3 phr, the EP composite attained the highest vertical burning (UL-94) rating of V-0 and a limiting oxygen index (LOI) of 27.7 %. Cone calorimeter tests (CCT) further demonstrated significant reductions in peak heat release rate (PHRR, 32.1 %) and fire growth rate (FIGRA, 52.4 %) compared to neat EP. The mechanical properties were substantially enhanced; the composite with 5 phr PB-TBPO showed dramatic increases in flexural strength, flexural modulus, impact strength, tensile strength, elongation at break, and Young's modulus by 203 %, 51.4 %, 632 %, 192 %, 343 %, and 48.7 %, respectively. Moreover, dynamic mechanical analysis (DMA) and ultraviolet-visible (UV–vis) spectroscopy confirmed that the composites maintained a high glass transition temperature (Tg, 182 °C) and outstanding transparency (87.4 % transmittance at 780 nm). Consequently, this work presents a viable strategy for designing multifunctional oligomeric flame retardants to produce advanced EP composites with exceptional flame retardancy, mechanical robustness, and optical transparency for broad applications.
扫码关注我们
求助内容:
应助结果提醒方式:
