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Insights into microstructure evolution and interface joining mechanism of ultrasonic spot welded Cu/Cu joint 超声点焊Cu/Cu接头显微组织演变及界面连接机理研究
IF 3.3 3区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-07-21 DOI: 10.1080/13621718.2023.2237275
Z. Ni, Zhiting Gao
To understand the underlying microstructure evolution and joining mechanism of ultrasonic spot welded Cu/Cu joint, the microstructure and crystallography analysis were investigated. The grain size, grain boundary, misorientation angle, Kernel Average Misorientation, Schmid factor and crystal orientation along the weld thickness were heterogeneous and unsymmetrical. The changes of corresponding microstructural and crystallographic features were more obvious for the top sheet comparing with the bottom sheet. The {111} <110> texture, nano-sized equiaxed induced by discontinuous dynamic recrystallization and refined elongated grains because of continuous dynamic recrystallization were formed at the welding interface. The nucleated fine grains between the elongated grains attributing to continuous dynamic recrystallization were beneficial to the grain boundary migration and consequent the achievement of the interfacial metallurgical bonding.
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引用次数: 0
Investigation on microstructure and tensile shear properties of 9Cr oxide dispersion strengthened steel resistance spot welded joint 9Cr氧化物弥散强化钢电阻点焊接头组织与拉伸剪切性能研究
IF 3.3 3区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-07-18 DOI: 10.1080/13621718.2023.2233174
Xin Jia, Shitong Wei, S. Lu
Resistance spot welding is employed to join the 9Cr oxide dispersion strengthened steel and the effects of different welding parameters are studied. Within the ranges of parameters used in this experiment, the failure load and energy increased from 4.3 kN, 1.0 J to 6.8 kN, 7.5 J as the welding current increased, while as the electrode force increased, the failure load and energy first decreased from 6.8 kN, 3.8 J to nearly 4 kN, 1.2 J, then remained stable. As the welding current exceeded 12.8 kA, the failure mode changed from pull out failure along the fusion line to the pull out failure along the fusion line partially and base metal partially. The welding current and electrode force strongly affect the mechanical properties and fracture mode of the joint.
采用电阻点焊连接9Cr氧化物弥散强化钢,研究了不同焊接参数对焊接效果的影响。在实验参数范围内,随着焊接电流的增大,失效载荷和能量从4.3 kN、1.0 J增加到6.8 kN、7.5 J,而随着电极力的增大,失效载荷和能量先从6.8 kN、3.8 J下降到近4 kN、1.2 J,然后保持稳定。当焊接电流超过12.8 kA时,失效模式由沿熔合线拉出失效变为部分沿熔合线拉出失效,部分沿母材拉出失效。焊接电流和电极力对接头的力学性能和断裂方式有较大影响。
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引用次数: 0
Variations of the improved characteristics on microstructure and mechanical properties of Al–Cu alloy fabricated by magnetic field assisted wire-arc additive manufacturing after heat-treated 磁场辅助线弧增材制造Al–Cu合金热处理后组织和力学性能的改善特性变化
IF 3.3 3区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-07-18 DOI: 10.1080/13621718.2023.2236358
Xujing Zhang, Wenyong Zhao, Yanhong Wei, J. Long, Longgen Qian
In this investigation, Al–Cu alloy was used for wire-arc additive manufacturing experiment with and without assisted longitudinal magnetic field (ALMF) introduced, subsequently, heat treatment was conducted, aiming to investigate the variations of the improved characteristics brought by ALMF on microstructure and mechanical properties after heat-treated. The results indicated that the improved pores condition brought by ALMF was greatly weakened after heat-treated, while the promotion for the columnar to equiaxed transition and the improvement to precipitation remained. As for mechanical properties, the improvement of the uniform distribution of microhardness by the ALMF deteriorated. Moreover, the optimisation brought by ALMF on reducing the anisotropy of tensile strength was greatly weakened, and the improvement of elongation disappeared.
在本研究中,将Al–Cu合金用于引入和不引入辅助纵向磁场(ALMF)的线弧增材制造实验,随后进行了热处理,旨在研究ALMF带来的改善特性对热处理后微观结构和力学性能的影响。结果表明,热处理后,ALMF改善的孔隙条件大大减弱,而柱状向等轴转变的促进作用和对沉淀的改善作用仍然存在。在力学性能方面,ALMF对显微硬度均匀分布的改善作用减弱。此外,ALMF在降低拉伸强度各向异性方面带来的优化大大削弱,伸长率的提高消失了。
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引用次数: 0
Eliminating root defect in Al/Ti dissimilar friction stir welded via the double-side process 双面工艺消除Al/Ti异种搅拌摩擦焊的根部缺陷
IF 3.3 3区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-07-10 DOI: 10.1080/13621718.2023.2232605
Xiankun Zhang, Xue Wang, Yang Li, Lei Shi, Chuansong Wu
The root defect is easy to occur in the conventional friction stir welded (C-FSW) Ti/Al dissimilar joints because of the thermophysical properties of titanium alloy. Double-side friction stir welding (DS-FSW) may be a solution to eliminate root defects. This work performed microstructure analyses of the Al/Ti interface for both C-FSW and DS-FSW joints and comprehensively investigated the effects of root defects. The results show that the mechanical properties of the Al/Ti C-FSW joints are severely weakened by root defects. Tensile strength of the DS-FSW joints was 310.8 MPa, which is 73 MPa high than the C-FSW joints. The DS-FSW process can effectively remove the root defects which offers a novel approach to achieve high-quality joining of Al/Ti dissimilar structures.
由于钛合金本身的热物理性质,传统的搅拌摩擦焊接(C-FSW) Ti/Al异种接头容易产生根部缺陷。双面搅拌摩擦焊(DS-FSW)可能是消除根部缺陷的一种解决方案。本工作对C-FSW和DS-FSW接头的Al/Ti界面进行了微观结构分析,并全面研究了根部缺陷的影响。结果表明,根部缺陷严重削弱了Al/Ti C-FSW接头的力学性能。DS-FSW接头的抗拉强度为310.8 MPa,比C-FSW接头高73 MPa。DS-FSW工艺可以有效地去除根部缺陷,为实现Al/Ti异种结构的高质量连接提供了新的途径。
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引用次数: 0
Comparative study on weld characterisation and corrosion performance of laser-welded NiTinol 激光焊接镍钛诺焊缝特征及腐蚀性能的对比研究
IF 3.3 3区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-07-05 DOI: 10.1080/13621718.2023.2231255
S. Datta, R. Chakraborty, M. Raza, P. Saha, D. K. Pratihar
ABSTRACT Laser welding of NiTinol is a promising fabrication method. An understanding of the effects of laser heat input on different surface properties and corrosion resistance behaviour is needed for laser-welded sea water-flooded components of NiTinol. Here the effect of laser heat input on various physical, chemical and mechanical surface properties along with the corrosion resistance behaviour of the laser welded samples was investigated. The corrosion resistance performance of the phase-separated samples was found to be inferior to the other laser-welded samples. The top surface showed a superior corrosion resistance performance because of the recirculation of the melt pool and Ti enrichment on top surface.
激光焊接镍钛诺是一种很有前途的加工方法。研究激光热输入对镍钛诺海水浸焊构件不同表面性能和耐腐蚀性能的影响是必要的。研究了激光热输入对激光焊接试样的各种物理、化学和机械表面性能以及耐腐蚀性能的影响。相分离样品的耐腐蚀性能不如其他激光焊接样品。由于熔池的再循环和钛在顶表面的富集,使得顶表面具有较好的耐腐蚀性能。
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引用次数: 0
Friction stir welding: process, temperature, microstructure and properties 搅拌摩擦焊:工艺、温度、组织和性能
IF 3.3 3区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-07-04 DOI: 10.1080/13621718.2023.2229025
Huihong Liu, Y. Morisada, H. Fujii
As an energy-efficient solid-state joining technique, friction stir welding (FSW) shows enormous advantages compared to conventional fusion welding methods. This work comprehensively reviewed the recent studies on FSW of commonly-used metals including Al, Mg, Fe, Ti and their alloys, with a particular focus on thermal cycles experienced during FSW. The role played by thermal cycles was comparatively summarised for different metals, trying not only to understand the physical effect of welding conditions on joints’ microstructural evolution and mechanical properties, but also provide a guide for engineers to take proper FSW strategies when facing different metals, which has not been discussed in detail in other reviews. Finally, several ideas were proposed for a possible advancement in FSW of the investigated metals.
搅拌摩擦焊作为一种节能的固态连接技术,与传统的熔焊方法相比,具有巨大的优势。本文全面综述了近年来对常用金属(包括Al、Mg、Fe、Ti及其合金)的FSW研究,特别关注了FSW过程中的热循环。对比总结了热循环对不同金属的作用,不仅试图了解焊接条件对接头微观组织演变和力学性能的物理影响,而且为工程师在面对不同金属时采取适当的FSW策略提供指导,这在其他综述中没有详细讨论。最后,对所研究金属的FSW可能的发展提出了几点看法。
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引用次数: 0
A comparative study of microstructure and mechanical properties of conventional and synergistic double-sided FSW joints of 6061 zxaluminium alloy 6061-zxalumium合金常规和协同双面FSW接头组织和力学性能的比较研究
IF 3.3 3区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-06-30 DOI: 10.1080/13621718.2023.2227815
Y. Zou, Wenya Li, Yishuang Tang, Yunquan Su, Xiawei Yang, Dong-Sheng Wu, Wei-bing Wang
In this study, synergistic double-sided friction stir welding (DS-FSW) is proposed to solve the problems of large deformation and the time-consuming of traditional DS-FSW. The microstructure, mechanical properties, and fracture paths of novel and conventional joints are studied under different welding parameters. Results show that defects in novel joints have been improved. However, the grain size in the stir zone of novel joints is larger than that of conventional joints. The microhardness map of the novel joint shows a more uniform distribution compared to that of the conventional joint. At a rotational speed of 1800 rpm and transverse speed of 1000 mm min−1, the distortion of the novel joint and conventional joint is 0.1 and 1 mm, respectively. The tensile force of novel joints is higher than that of conventional joints for the same welding parameters. The maximum tensile force of novel and conventional joints is 36.8 and 34.9 kN, respectively.
为了解决传统搅拌摩擦焊变形大、耗时长的问题,提出了协同双面搅拌摩擦焊(DS-FSW)。研究了新型和传统接头在不同焊接参数下的组织、力学性能和断裂路径。结果表明,新型接头中的缺陷得到了改善。然而,新型接头搅拌区的晶粒尺寸大于传统接头。与传统接头相比,新型接头的显微硬度图显示出更均匀的分布。转速为1800 rpm和1000的横向速度 毫米 min−1,新型接头和传统接头的变形分别为0.1和1 mm。在相同的焊接参数下,新型接头的拉力高于传统接头。新型和传统接头的最大拉力分别为36.8和34.9 kN。
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引用次数: 0
Morphology, mechanical property, and molten pool dynamics in spot modulated-PLBW of Ti6Al4V alloy sheets with air gap condition 气隙条件下Ti6Al4V合金薄板点调制plbw的形貌、力学性能和熔池动态
IF 3.3 3区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-06-25 DOI: 10.1080/13621718.2023.2227810
Jicheng Chen, Bin-Bin Kong, Qi Wang, Zhemin Qi, Yanhong Wei
The tailor joining of thin metal sheets frequently suffers from the assembly error of air gap. Herein, an improved laser welding scheme, integrating the pulsed laser power and the modulated beam spot size is developed and applied on 1.5 mm-thick Ti6Al4V sheets with a predetermined air gap range. Weld beads of high continuity and homogeneity are obtained while the tensile property has a nonlinear decrease when increasing the air gap. During the welding, the over-gap metal bridge is obtained due to melt accumulation and periodical keyhole penetration, and the gap bridging capacity, mainly featuring bilateral metal bridges can be weakened as the air gap increases. This evaluation would provide a basis for processing optimization regarding seam appearance and property.
薄金属片的拼接常出现气隙装配误差。本文提出了一种结合脉冲激光功率和调制光斑尺寸的改进激光焊接方案,并将其应用于具有预定气隙范围的1.5 mm厚Ti6Al4V薄板上。随着气隙的增大,拉伸性能呈非线性下降,但焊接珠的连续性和均匀性较高。在焊接过程中,由于熔体积累和周期性的锁孔穿透,形成过间隙金属桥,并且随着气隙的增大,以双边金属桥为主的间隙桥接能力会减弱。该评价可为焊缝外观和性能的工艺优化提供依据。
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引用次数: 0
Resistance element welding of aluminium alloy and steel using an element of aluminium 使用铝元素的铝合金和钢的电阻元件焊接
IF 3.3 3区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-06-18 DOI: 10.1080/13621718.2023.2224542
R. Qiu, P. Zhao, Jianghui Zhao, H. Shi, Hua Yu
Aluminium alloy AA6061 and mild steel Q235 were welded by resistance element using an aluminium rivet as the element. The microstructure and properties of the joints were characterised. The temperature distribution on the cross-section of the joints was calculated by using ABAQUS numerical simulation software. The observation results on the cross-section of the joints show a nugget formed at the interface between the rivet tip and steel of lower plate. The maximum tensile shear load of the joints reached 5.82 kN at the welding current of 26 kA. This study reveals that the bearing interface of the resistance element welded joint between aluminium alloy and mild steel is like-to-like interface of aluminium alloy which strengthens the joint.
铝合金AA6061和低碳钢Q235采用铝铆钉作为元件,采用电阻元件焊接而成。对接头的组织和性能进行了表征。利用ABAQUS数值模拟软件计算了接头截面上的温度分布。接头截面上的观察结果表明,在铆钉头与底板钢的交界面处形成了一个核块。焊接电流为26 kA时,接头的最大拉伸剪切载荷为5.82 kN。研究表明,铝合金与低碳钢电阻元件焊接接头的承载界面为铝合金的同类界面,对接头起到强化作用。
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引用次数: 0
Improving weld forming quality and process adaptability by using a copper liner in laser-MAG hybrid overhead welding 采用铜衬垫提高激光- mag复合架空焊接成形质量和工艺适应性
IF 3.3 3区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-06-11 DOI: 10.1080/13621718.2023.2221079
Ronghao Han, Xin Liu, G. Song, Liming Liu
During overhead welding, gravity inevitably drives the molten pool downward, resulting in poor adaptability and concave defect. To address this issue, this paper proposed a novel laser-MAG hybrid overhead welding technique utilising a copper liner (COL). Compared to single-arc welding, laser-MAG hybrid welding can reduce the volume of the molten pool, while the laser increases its support force. The COL can accelerate the molten pool's solidification rate. Additionally, the adhesion force between the molten pool and the COL can partially counterbalance gravity. As a result, good weld formation still was achieved even when the misalignment was 0–1 mm and the butt gap was 0–2 mm. Moreover, the back reinforcement height and width were not less than 0.71 and 3.66 mm, respectively.
在架空焊接过程中,重力不可避免地推动熔池向下,导致适应性差,出现凹形缺陷。为了解决这一问题,本文提出了一种利用铜衬垫(COL)的激光- mag混合架空焊接技术。与单弧焊相比,激光- mag复合焊接可以减小熔池体积,同时激光的支撑力增大。冷可以加快熔池的凝固速度。此外,熔池与COL之间的附着力可以部分抵消重力。因此,即使在误差为0-1 mm,对接间隙为0-2 mm时,仍然可以获得良好的焊缝形成。背筋高度不小于0.71 mm,宽度不小于3.66 mm。
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引用次数: 0
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Science and Technology of Welding and Joining
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