首页 > 最新文献

Science and Technology of Welding and Joining最新文献

英文 中文
Comparison of thermomechanical responses of single-arc and dual-arc parallel additive manufacturing 单弧与双弧平行增材制造的热力学响应比较
IF 3.3 3区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-06-06 DOI: 10.1080/13621718.2023.2219909
Qianru Wu, Wenlai Tang, Jiquan Yang, Xuezhi Shi
Printed metallic parts often suffer from thermomechanical defects such as delamination, buckling and warping, and this effect is exacerbated in multi-arc additive manufacturing (AM) due to the extensive heat input and large molten pool. These defects originate primarily because of high residual stresses accumulated during layer-by-layer deposition. Here we develop, validate and employ a three-dimensional finite element model with two independent heat sources to analyse the thermomechanical responses in dual-arc parallel AM of Ti6Al4V thin-walled parts. The results are compared with those of the conventional single-arc AM. Although the deformation in dual-arc AM is slightly larger than that in single-arc AM, the stresses at the substrate-deposit interface for dual-arc AM are reduced by 53% due to the lower cooling rate.
打印的金属零件经常会出现分层、屈曲和翘曲等热机械缺陷,而在多弧增材制造(AM)中,由于大量的热输入和大的熔池,这种影响会加剧。这些缺陷主要是由于在逐层沉积过程中积累的高残余应力引起的。在此,我们开发、验证并使用了具有两个独立热源的三维有限元模型来分析Ti6Al4V薄壁零件双弧平行增材制造的热力学响应。并与传统的单弧AM进行了比较。虽然双弧AM的变形略大于单弧AM,但由于冷却速率较低,双弧AM的基底-沉积界面应力降低了53%。
{"title":"Comparison of thermomechanical responses of single-arc and dual-arc parallel additive manufacturing","authors":"Qianru Wu, Wenlai Tang, Jiquan Yang, Xuezhi Shi","doi":"10.1080/13621718.2023.2219909","DOIUrl":"https://doi.org/10.1080/13621718.2023.2219909","url":null,"abstract":"Printed metallic parts often suffer from thermomechanical defects such as delamination, buckling and warping, and this effect is exacerbated in multi-arc additive manufacturing (AM) due to the extensive heat input and large molten pool. These defects originate primarily because of high residual stresses accumulated during layer-by-layer deposition. Here we develop, validate and employ a three-dimensional finite element model with two independent heat sources to analyse the thermomechanical responses in dual-arc parallel AM of Ti6Al4V thin-walled parts. The results are compared with those of the conventional single-arc AM. Although the deformation in dual-arc AM is slightly larger than that in single-arc AM, the stresses at the substrate-deposit interface for dual-arc AM are reduced by 53% due to the lower cooling rate.","PeriodicalId":21729,"journal":{"name":"Science and Technology of Welding and Joining","volume":"28 1","pages":"580 - 588"},"PeriodicalIF":3.3,"publicationDate":"2023-06-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"43613165","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 1
Monitoring of root gap change based on electrical signals of flux-cored arc welding using random convolution kernel transform 基于电信号的药芯焊丝根部间隙变化的随机卷积核变换监测
IF 3.3 3区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-06-01 DOI: 10.1080/13621718.2023.2219081
Junmyoung Jang, Jaeheon Lee, Jaeyoung Lee, Sang Rin Park, Jin-young Kim, Young-Beom Kim, Seung Hwan Lee
A monitoring technique for detecting changes in the root gap of butt joints during the flux-cored arc welding (FCAW) was proposed. FCAW experiments were conducted for both increasing and decreasing root gap conditions, and current and voltage were measured during the root-pass welding. The measured time series signals were used as input data for training Random Convolution Kernel Transform (ROCKET) algorithm, which consists of a feature extractor with multiple random kernels, and a linear classifier. A univariate model using current and voltage, respectively, and a multivariate model using both were compared, and the multivariate model showed the highest classification accuracy of 96.2%. Moreover, the classification errors were investigated by correlating the geometry of the root bead with the measured signals.
提出了一种检测药芯电弧焊对接接头根部间隙变化的监测技术。进行了增大和减小根隙条件下的FCAW实验,并测量了根隙焊接过程中的电流和电压。将测量的时间序列信号作为训练随机卷积核变换(Random Convolution Kernel Transform, ROCKET)算法的输入数据,该算法由多随机核特征提取器和线性分类器组成。将分别使用电流和电压的单变量模型与同时使用电流和电压的多变量模型进行比较,多变量模型的分类准确率最高,达到96.2%。此外,通过将根头的几何形状与测量信号相关联,研究了分类误差。
{"title":"Monitoring of root gap change based on electrical signals of flux-cored arc welding using random convolution kernel transform","authors":"Junmyoung Jang, Jaeheon Lee, Jaeyoung Lee, Sang Rin Park, Jin-young Kim, Young-Beom Kim, Seung Hwan Lee","doi":"10.1080/13621718.2023.2219081","DOIUrl":"https://doi.org/10.1080/13621718.2023.2219081","url":null,"abstract":"A monitoring technique for detecting changes in the root gap of butt joints during the flux-cored arc welding (FCAW) was proposed. FCAW experiments were conducted for both increasing and decreasing root gap conditions, and current and voltage were measured during the root-pass welding. The measured time series signals were used as input data for training Random Convolution Kernel Transform (ROCKET) algorithm, which consists of a feature extractor with multiple random kernels, and a linear classifier. A univariate model using current and voltage, respectively, and a multivariate model using both were compared, and the multivariate model showed the highest classification accuracy of 96.2%. Moreover, the classification errors were investigated by correlating the geometry of the root bead with the measured signals.","PeriodicalId":21729,"journal":{"name":"Science and Technology of Welding and Joining","volume":"28 1","pages":"738 - 746"},"PeriodicalIF":3.3,"publicationDate":"2023-06-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"42766760","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Friction stir welding of thick 7175 aluminium alloy plates for deepwater riser applications 深水立管应用7175厚铝合金板的搅拌摩擦焊接
IF 3.3 3区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-06-01 DOI: 10.1080/13621718.2023.2219908
Tianhao Wang, Md. Reza-E-Rabby, H. Das, G. Grant, S. Whalen
To substantially reduce the cost of extracting petroleum from ultra-deepwater sources, manufacturing risers from 7175 aluminium (Al) alloys rather than steels is being considered. Friction stir welding (FSW), a solid-phase joining technique, is widely applied to 7XXX Al alloys because its mechanical properties are retained within the nugget zone. And, the primary technical objective of the current study is the development of high-strength, corrosion-resistant weldments that connect 7175 Al riser flanges and pipes. However, as the welding thickness increases, the welding speed can be greatly impeded, which lowers the manufacturing efficiency and weakens the mechanical properties in the heat affected zone (next to the nugget). Therefore, obtaining high-performance thick plate 7175 Al alloy joints via FSW is challenging. To overcome this dilemma, the current work optimises the tool design and welding parameters for achieving high-performance joints between 25.4 mm thick 7175 Al alloy plates in butt joint configuration.
为了大幅降低从超深水来源开采石油的成本,正在考虑用7175铝合金而不是钢制造立管。搅拌摩擦焊(FSW)是一种固相连接技术,由于其机械性能保留在熔核区内,因此被广泛应用于7XXX铝合金。目前研究的主要技术目标是开发连接7175 Al立管法兰和管道的高强度、耐腐蚀焊件。然而,随着焊接厚度的增加,焊接速度可能会受到极大阻碍,这会降低制造效率并削弱热影响区(靠近熔核)的机械性能。因此,通过FSW获得高性能厚板7175铝合金接头具有挑战性。为了克服这一困境,目前的工作优化了工具设计和焊接参数,以实现25.4之间的高性能接头 mm厚7175铝合金板,对接配置。
{"title":"Friction stir welding of thick 7175 aluminium alloy plates for deepwater riser applications","authors":"Tianhao Wang, Md. Reza-E-Rabby, H. Das, G. Grant, S. Whalen","doi":"10.1080/13621718.2023.2219908","DOIUrl":"https://doi.org/10.1080/13621718.2023.2219908","url":null,"abstract":"To substantially reduce the cost of extracting petroleum from ultra-deepwater sources, manufacturing risers from 7175 aluminium (Al) alloys rather than steels is being considered. Friction stir welding (FSW), a solid-phase joining technique, is widely applied to 7XXX Al alloys because its mechanical properties are retained within the nugget zone. And, the primary technical objective of the current study is the development of high-strength, corrosion-resistant weldments that connect 7175 Al riser flanges and pipes. However, as the welding thickness increases, the welding speed can be greatly impeded, which lowers the manufacturing efficiency and weakens the mechanical properties in the heat affected zone (next to the nugget). Therefore, obtaining high-performance thick plate 7175 Al alloy joints via FSW is challenging. To overcome this dilemma, the current work optimises the tool design and welding parameters for achieving high-performance joints between 25.4 mm thick 7175 Al alloy plates in butt joint configuration.","PeriodicalId":21729,"journal":{"name":"Science and Technology of Welding and Joining","volume":"28 1","pages":"747 - 756"},"PeriodicalIF":3.3,"publicationDate":"2023-06-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"44035966","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Factors affecting evolutions of contact area formation and bonding strength in pure Cu/Cu joints produced by ultrasonic spot welding 影响超声波点焊纯Cu/Cu接头接触区形成和结合强度演变的因素
IF 3.3 3区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-05-23 DOI: 10.1080/13621718.2023.2213580
Kuan Hu, I-Chen Lin, Zi-Yuan Liu, Jhe-Yu Lin
In this study, the effect of bonding surface conditions on the strength evolution of Cu/Cu joints during ultrasonic welding was investigated. Lap shear tests and microstructure characterisation revealed that contact area formation could be affected by bonding surface conditions and clamping force. That is, the fraction of contact area quickly evolved with smoother bonding surfaces, leading to a rapid strength increase to base metal fracture (1100 N of lap shear load after 1.0 s of welding). Comparatively, rough surface combinations exhibited a slow strength evolution owing to a lower fraction of contact areas. To overcome this situation, a higher clamping force was employed to facilitate contact area formation (1100 N of lap shear load after 0.5 s of welding).
在本研究中,研究了超声波焊接过程中接合表面条件对Cu/Cu接头强度演变的影响。搭接剪切试验和微观结构表征表明,接触区的形成可能受到结合表面条件和夹紧力的影响。也就是说,接触面积的份额随着更光滑的结合表面而快速演变,导致强度快速增加到基底金属断裂(焊接1.0s后1100N的搭接剪切载荷)。相比之下,由于接触面积的比例较低,粗糙表面组合表现出缓慢的强度演变。为了克服这种情况,采用更高的夹紧力来促进接触区域的形成(焊接0.5秒后的1100N搭接剪切载荷)。
{"title":"Factors affecting evolutions of contact area formation and bonding strength in pure Cu/Cu joints produced by ultrasonic spot welding","authors":"Kuan Hu, I-Chen Lin, Zi-Yuan Liu, Jhe-Yu Lin","doi":"10.1080/13621718.2023.2213580","DOIUrl":"https://doi.org/10.1080/13621718.2023.2213580","url":null,"abstract":"In this study, the effect of bonding surface conditions on the strength evolution of Cu/Cu joints during ultrasonic welding was investigated. Lap shear tests and microstructure characterisation revealed that contact area formation could be affected by bonding surface conditions and clamping force. That is, the fraction of contact area quickly evolved with smoother bonding surfaces, leading to a rapid strength increase to base metal fracture (1100 N of lap shear load after 1.0 s of welding). Comparatively, rough surface combinations exhibited a slow strength evolution owing to a lower fraction of contact areas. To overcome this situation, a higher clamping force was employed to facilitate contact area formation (1100 N of lap shear load after 0.5 s of welding).","PeriodicalId":21729,"journal":{"name":"Science and Technology of Welding and Joining","volume":"28 1","pages":"718 - 727"},"PeriodicalIF":3.3,"publicationDate":"2023-05-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"49529753","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
KTIG–MIG hybrid arc welding process KTIG–MIG混合电弧焊工艺
IF 3.3 3区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-05-18 DOI: 10.1080/13621718.2023.2213916
QingPeng Xiu, Zuming Liu, Xingchuan Zhao
Metal-inert gas welding is an important welding process but the process instability easily induces spatter and undercut defects. To improve the welding process stability, a new hybrid arc welding process, named KTIG–MIG, was proposed in this paper. Arc characteristics were preliminarily studied. It is found that in KTIG–MIG hybrid welding, MIG arc is stable even it is shielded with pure argon gas; stable spray transfer is easily achieved in a much wider process window, especially the lowest voltage to achieve spray transfer is greatly reduced; KTIG arc voltage decreases than that in single KTIG arc, and MIG arc current is higher than the pre-set value. Cooling state of the KTIG tungsten plays a key role in slowing tungsten erosion.
金属惰性气体焊接是一种重要的焊接工艺,但由于工艺不稳定,容易产生飞溅和咬边缺陷。为了提高焊接过程的稳定性,本文提出了一种新的混合电弧焊工艺KTIG–MIG。对电弧特性进行了初步研究。研究发现,在KTIG–MIG混合焊中,即使使用纯氩气保护,MIG电弧也很稳定;在更宽的工艺窗口中容易实现稳定的喷雾转移,尤其是大大降低了实现喷雾转移的最低电压;KTIG电弧电压比单次KTIG电弧降低,MIG电弧电流高于预设值。KTIG钨的冷却状态对减缓钨的腐蚀起着关键作用。
{"title":"KTIG–MIG hybrid arc welding process","authors":"QingPeng Xiu, Zuming Liu, Xingchuan Zhao","doi":"10.1080/13621718.2023.2213916","DOIUrl":"https://doi.org/10.1080/13621718.2023.2213916","url":null,"abstract":"Metal-inert gas welding is an important welding process but the process instability easily induces spatter and undercut defects. To improve the welding process stability, a new hybrid arc welding process, named KTIG–MIG, was proposed in this paper. Arc characteristics were preliminarily studied. It is found that in KTIG–MIG hybrid welding, MIG arc is stable even it is shielded with pure argon gas; stable spray transfer is easily achieved in a much wider process window, especially the lowest voltage to achieve spray transfer is greatly reduced; KTIG arc voltage decreases than that in single KTIG arc, and MIG arc current is higher than the pre-set value. Cooling state of the KTIG tungsten plays a key role in slowing tungsten erosion.","PeriodicalId":21729,"journal":{"name":"Science and Technology of Welding and Joining","volume":"28 1","pages":"728 - 737"},"PeriodicalIF":3.3,"publicationDate":"2023-05-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"49606804","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
The influence of bypass current on arc energy density and metal transfer behaviour in bypass current compressed gas metal arc welding 旁路电流对旁路电流压缩气体金属电弧焊中电弧能量密度和金属传递行为的影响
IF 3.3 3区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-05-15 DOI: 10.1080/13621718.2023.2211851
Ji Liu, Y. Miao, Ziran Wang, Chunwang Li, Yuyang Zhao, Benshun Zhang
A new welding method, bypass current compressed gas metal arc welding (BCC-GMAW), was developed to enhance the arc energy density and welding stability of GMAW. When the bypass current was applied, the arc energy density was increased with the constraining effect of the circumferential bypass electrode, which was studied by current density and arc pressure, resulting in an increase of 46% in weld depth and a decrease of 38% in weld width. As the coupled arc increased the melting speed of wire and forces of droplet downward transfer, the droplet transfer frequency increased by 185%, and the metal transfer mode was changed from short-circuit transfer to stable small globule transfer, obtaining a smooth and uniform weld appearance.
为了提高GMAW的电弧能量密度和焊接稳定性,提出了一种新的焊接方法——旁路电流压缩气体保护焊(BCC-GMAW)。通过电流密度和电弧压力研究,当施加旁路电流时,电弧能量密度随着周向旁路电极的约束作用而增加,导致焊缝深度增加46%,焊缝宽度减少38%。由于耦合电弧增加了焊丝的熔化速度和液滴向下转移的力,液滴转移频率增加了185%,金属转移模式从短路转移转变为稳定的小球转移,获得了光滑均匀的焊缝外观。
{"title":"The influence of bypass current on arc energy density and metal transfer behaviour in bypass current compressed gas metal arc welding","authors":"Ji Liu, Y. Miao, Ziran Wang, Chunwang Li, Yuyang Zhao, Benshun Zhang","doi":"10.1080/13621718.2023.2211851","DOIUrl":"https://doi.org/10.1080/13621718.2023.2211851","url":null,"abstract":"A new welding method, bypass current compressed gas metal arc welding (BCC-GMAW), was developed to enhance the arc energy density and welding stability of GMAW. When the bypass current was applied, the arc energy density was increased with the constraining effect of the circumferential bypass electrode, which was studied by current density and arc pressure, resulting in an increase of 46% in weld depth and a decrease of 38% in weld width. As the coupled arc increased the melting speed of wire and forces of droplet downward transfer, the droplet transfer frequency increased by 185%, and the metal transfer mode was changed from short-circuit transfer to stable small globule transfer, obtaining a smooth and uniform weld appearance.","PeriodicalId":21729,"journal":{"name":"Science and Technology of Welding and Joining","volume":"28 1","pages":"710 - 717"},"PeriodicalIF":3.3,"publicationDate":"2023-05-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"49163381","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Interface structure and mechanical properties of Fe/Al dissimilar lap joints formed by friction stir welding using an adjustable tool 可调工具搅拌摩擦焊Fe/Al异种搭接接头的界面结构和力学性能
IF 3.3 3区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-05-11 DOI: 10.1080/13621718.2023.2210980
Xiaopei Wang, Y. Morisada, M. Matsushita, S. Igi, Shin Inamoto, M. Kunisu, H. Fujii
Friction stir welding (FSW) of aluminum alloy and steel using an adjustable tool was carried out, which can effectively control the thickness and uniformity of the IMC layer. The continuous and uniform IMC layer as thin as about 0.4 µm was obtained, owing to the strong material flow introduced by the adjustable probe. The strength of the welded joints increased as the thickness of the IMC layer decreased in the range of 0.9 µm to 0.4 µm. However, when the thickness of the IMC layer was below 0.4 µm, it became nonuniform and discontinuous, decreasing the joint properties. In this study, a high-strength Fe/Al dissimilar lap FSW joint was obtained, ascribed to the more uniform and continuous thin IMC layer.
采用可调工具对铝合金和钢进行搅拌摩擦焊,可以有效地控制IMC层的厚度和均匀性。薄至约0.4的连续且均匀的IMC层 由于可调探针引入了强大的材料流,因此获得了µm的厚度。在0.9的范围内,随着IMC层厚度的减小,焊接接头的强度增加 µm至0.4 µm。然而,当IMC层的厚度低于0.4时 µm,它变得不均匀和不连续,降低了接头性能。在本研究中,获得了高强度Fe/Al异种搭接FSW接头,这归因于更均匀和连续的薄IMC层。
{"title":"Interface structure and mechanical properties of Fe/Al dissimilar lap joints formed by friction stir welding using an adjustable tool","authors":"Xiaopei Wang, Y. Morisada, M. Matsushita, S. Igi, Shin Inamoto, M. Kunisu, H. Fujii","doi":"10.1080/13621718.2023.2210980","DOIUrl":"https://doi.org/10.1080/13621718.2023.2210980","url":null,"abstract":"Friction stir welding (FSW) of aluminum alloy and steel using an adjustable tool was carried out, which can effectively control the thickness and uniformity of the IMC layer. The continuous and uniform IMC layer as thin as about 0.4 µm was obtained, owing to the strong material flow introduced by the adjustable probe. The strength of the welded joints increased as the thickness of the IMC layer decreased in the range of 0.9 µm to 0.4 µm. However, when the thickness of the IMC layer was below 0.4 µm, it became nonuniform and discontinuous, decreasing the joint properties. In this study, a high-strength Fe/Al dissimilar lap FSW joint was obtained, ascribed to the more uniform and continuous thin IMC layer.","PeriodicalId":21729,"journal":{"name":"Science and Technology of Welding and Joining","volume":"28 1","pages":"701 - 709"},"PeriodicalIF":3.3,"publicationDate":"2023-05-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"42948089","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Microcosmic mechanism of performance enhancement of wire arc additive manufactured Al-Zn-Mg-Cu alloy based on heat treatment 基于热处理的电弧添加剂增强Al-Zn-Mg-Cu合金性能的微观机理
IF 3.3 3区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-05-09 DOI: 10.1080/13621718.2023.2209420
T. Yuan, Xiaohu Zhao, He Shan, Shujun Chen, Xuelei Ren, Yang Li
Al-Zn-Mg-Cu alloys are widely used in aerospace structures because of their excellent performances. To improve the poor mechanical performance of the Al-Zn-Mg-Cu arc additive manufactured deposit, heat treatments were used for the enhancement of mechanical performances. The microstructure of the deposits was improved after heat treatment due to the decomposition of intermetallic compounds. Meanwhile, the solid solution of alloying elements and the phase transformation led to two strengthening mechanisms: solid solution strengthening and the precipitation strengthening. The performance enhancement of the deposits was most significant under the T6 heat treatment. The horizontal and vertical strength increased to 513 and 504 MPa, respectively, and the hardness increased to 205 HV with more uniformly distribution in the vertical direction.
Al-Zn-Mg-Cu合金以其优异的性能在航空航天结构中得到了广泛的应用。针对Al-Zn-Mg-Cu电弧添加剂制备镀层力学性能差的问题,采用热处理的方法提高了镀层的力学性能。由于金属间化合物的分解,热处理后镀层的显微组织得到改善。同时,合金元素的固溶和相变导致两种强化机制:固溶强化和析出强化。在T6热处理下,镀层的性能增强最为显著。水平和垂直强度分别提高到513和504 MPa,硬度提高到205 HV,并且在垂直方向上分布更加均匀。
{"title":"Microcosmic mechanism of performance enhancement of wire arc additive manufactured Al-Zn-Mg-Cu alloy based on heat treatment","authors":"T. Yuan, Xiaohu Zhao, He Shan, Shujun Chen, Xuelei Ren, Yang Li","doi":"10.1080/13621718.2023.2209420","DOIUrl":"https://doi.org/10.1080/13621718.2023.2209420","url":null,"abstract":"Al-Zn-Mg-Cu alloys are widely used in aerospace structures because of their excellent performances. To improve the poor mechanical performance of the Al-Zn-Mg-Cu arc additive manufactured deposit, heat treatments were used for the enhancement of mechanical performances. The microstructure of the deposits was improved after heat treatment due to the decomposition of intermetallic compounds. Meanwhile, the solid solution of alloying elements and the phase transformation led to two strengthening mechanisms: solid solution strengthening and the precipitation strengthening. The performance enhancement of the deposits was most significant under the T6 heat treatment. The horizontal and vertical strength increased to 513 and 504 MPa, respectively, and the hardness increased to 205 HV with more uniformly distribution in the vertical direction.","PeriodicalId":21729,"journal":{"name":"Science and Technology of Welding and Joining","volume":"12 2","pages":"569 - 579"},"PeriodicalIF":3.3,"publicationDate":"2023-05-09","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"41258984","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 1
Integrated modeling of cracking during deep penetration laser welding of nickel alloys 镍合金激光深熔焊接裂纹的集成建模
IF 3.3 3区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-05-08 DOI: 10.1080/13621718.2023.2207950
M. Gao, B. Mondal, T. A. Palmer, W. Zhang, T. DebRoy
During deep penetration laser welding of nickel alloys, interactions between composition and processing conditions can lead to the formation of defects. Inconel 740H, for example, has demonstrated a susceptibility to horizontal fusion zone cracking at locations between 70% and 80% of the weld depth during laser welding at powers above 5 kW. Coupling three-dimensional heat transfer, fluid flow, and stress modeling tools allowed that both the strain rate and stress normal to the solidification direction to be calculated. In the Inconel 740H welds, cracks formed at locations where the strain rate and stress simultaneously reached critical levels. No cracking was observed in the Inconel 690 welds, since the strain rate and stress did not simultaneously reach these critical levels.
在镍合金的深穿透激光焊接过程中,成分和加工条件之间的相互作用可能导致缺陷的形成。例如,铬镍铁合金740H已经证明,在功率高于5的激光焊接过程中,在焊接深度的70%至80%之间的位置,容易发生水平熔合区开裂 耦合三维传热、流体流动和应力建模工具可以计算垂直于凝固方向的应变速率和应力。在铬镍铁合金740H焊缝中,在应变速率和应力同时达到临界水平的位置形成裂纹。在铬镍铁合金690焊缝中未观察到裂纹,因为应变速率和应力并未同时达到这些临界水平。
{"title":"Integrated modeling of cracking during deep penetration laser welding of nickel alloys","authors":"M. Gao, B. Mondal, T. A. Palmer, W. Zhang, T. DebRoy","doi":"10.1080/13621718.2023.2207950","DOIUrl":"https://doi.org/10.1080/13621718.2023.2207950","url":null,"abstract":"During deep penetration laser welding of nickel alloys, interactions between composition and processing conditions can lead to the formation of defects. Inconel 740H, for example, has demonstrated a susceptibility to horizontal fusion zone cracking at locations between 70% and 80% of the weld depth during laser welding at powers above 5 kW. Coupling three-dimensional heat transfer, fluid flow, and stress modeling tools allowed that both the strain rate and stress normal to the solidification direction to be calculated. In the Inconel 740H welds, cracks formed at locations where the strain rate and stress simultaneously reached critical levels. No cracking was observed in the Inconel 690 welds, since the strain rate and stress did not simultaneously reach these critical levels.","PeriodicalId":21729,"journal":{"name":"Science and Technology of Welding and Joining","volume":"28 1","pages":"689 - 700"},"PeriodicalIF":3.3,"publicationDate":"2023-05-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"46014709","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
A feasible operational parameter window for enhancement of welding speed in friction stir welding of 2195-T8 Al–Li alloy 提高2195-T8铝锂合金搅拌摩擦焊焊接速度的可行操作参数窗口
IF 3.3 3区 材料科学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-04-25 DOI: 10.1080/13621718.2023.2202039
Z. Wang, B. B. Wang, Z. Zhang, P. Xue, F. Liu, D. Ni, B. Xiao, Z. Y. Ma
The improvement of the welding speed becomes extraordinarily difficult for the friction stir welding (FSW) of Al–Li alloys with medium thickness (5–10 mm). In this study, 2195-T8 Al alloy plates with a thickness of 6 mm were subjected to FSW under different welding speeds of 200–800 mm/min with the objective of seeking an optimised welding parameter. The tensile strength of ∼422 MPa at a relatively high welding speed of 400 mm/min with a tool rotational speed of 800 rpm was obtained, which reached a comparable level to those of the joints with low welding speeds. The combination of moderate tool rotational speed and moderate welding speed was a feasible optimising direction for FSW of Al–Li alloy with medium thickness.
对于中等厚度(5 ~ 10 mm)的铝锂合金搅拌摩擦焊,提高焊接速度变得异常困难。本研究以厚度为6 mm的2195-T8铝合金板为研究对象,在200 ~ 800 mm/min的不同焊接速度下进行FSW试验,寻求最优焊接参数。在相对较高的焊接速度为400 mm/min,刀具转速为800 rpm时,获得了约422 MPa的抗拉强度,达到了与低焊接速度的接头相当的水平。适度的刀具转速和适度的焊接速度相结合是中厚铝锂合金FSW的可行优化方向。
{"title":"A feasible operational parameter window for enhancement of welding speed in friction stir welding of 2195-T8 Al–Li alloy","authors":"Z. Wang, B. B. Wang, Z. Zhang, P. Xue, F. Liu, D. Ni, B. Xiao, Z. Y. Ma","doi":"10.1080/13621718.2023.2202039","DOIUrl":"https://doi.org/10.1080/13621718.2023.2202039","url":null,"abstract":"The improvement of the welding speed becomes extraordinarily difficult for the friction stir welding (FSW) of Al–Li alloys with medium thickness (5–10 mm). In this study, 2195-T8 Al alloy plates with a thickness of 6 mm were subjected to FSW under different welding speeds of 200–800 mm/min with the objective of seeking an optimised welding parameter. The tensile strength of ∼422 MPa at a relatively high welding speed of 400 mm/min with a tool rotational speed of 800 rpm was obtained, which reached a comparable level to those of the joints with low welding speeds. The combination of moderate tool rotational speed and moderate welding speed was a feasible optimising direction for FSW of Al–Li alloy with medium thickness.","PeriodicalId":21729,"journal":{"name":"Science and Technology of Welding and Joining","volume":"28 1","pages":"679 - 688"},"PeriodicalIF":3.3,"publicationDate":"2023-04-25","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"45195465","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 2
期刊
Science and Technology of Welding and Joining
全部 Acc. Chem. Res. ACS Applied Bio Materials ACS Appl. Electron. Mater. ACS Appl. Energy Mater. ACS Appl. Mater. Interfaces ACS Appl. Nano Mater. ACS Appl. Polym. Mater. ACS BIOMATER-SCI ENG ACS Catal. ACS Cent. Sci. ACS Chem. Biol. ACS Chemical Health & Safety ACS Chem. Neurosci. ACS Comb. Sci. ACS Earth Space Chem. ACS Energy Lett. ACS Infect. Dis. ACS Macro Lett. ACS Mater. Lett. ACS Med. Chem. Lett. ACS Nano ACS Omega ACS Photonics ACS Sens. ACS Sustainable Chem. Eng. ACS Synth. Biol. Anal. Chem. BIOCHEMISTRY-US Bioconjugate Chem. BIOMACROMOLECULES Chem. Res. Toxicol. Chem. Rev. Chem. Mater. CRYST GROWTH DES ENERG FUEL Environ. Sci. Technol. Environ. Sci. Technol. Lett. Eur. J. Inorg. Chem. IND ENG CHEM RES Inorg. Chem. J. Agric. Food. Chem. J. Chem. Eng. Data J. Chem. Educ. J. Chem. Inf. Model. J. Chem. Theory Comput. J. Med. Chem. J. Nat. Prod. J PROTEOME RES J. Am. Chem. Soc. LANGMUIR MACROMOLECULES Mol. Pharmaceutics Nano Lett. Org. Lett. ORG PROCESS RES DEV ORGANOMETALLICS J. Org. Chem. J. Phys. Chem. J. Phys. Chem. A J. Phys. Chem. B J. Phys. Chem. C J. Phys. Chem. Lett. Analyst Anal. Methods Biomater. Sci. Catal. Sci. Technol. Chem. Commun. Chem. Soc. Rev. CHEM EDUC RES PRACT CRYSTENGCOMM Dalton Trans. Energy Environ. Sci. ENVIRON SCI-NANO ENVIRON SCI-PROC IMP ENVIRON SCI-WAT RES Faraday Discuss. Food Funct. Green Chem. Inorg. Chem. Front. Integr. Biol. J. Anal. At. Spectrom. J. Mater. Chem. A J. Mater. Chem. B J. Mater. Chem. C Lab Chip Mater. Chem. Front. Mater. Horiz. MEDCHEMCOMM Metallomics Mol. Biosyst. Mol. Syst. Des. Eng. Nanoscale Nanoscale Horiz. Nat. Prod. Rep. New J. Chem. Org. Biomol. Chem. Org. Chem. Front. PHOTOCH PHOTOBIO SCI PCCP Polym. Chem.
×
引用
GB/T 7714-2015
复制
MLA
复制
APA
复制
导出至
BibTeX EndNote RefMan NoteFirst NoteExpress
×
0
微信
客服QQ
Book学术公众号 扫码关注我们
反馈
×
意见反馈
请填写您的意见或建议
请填写您的手机或邮箱
×
提示
您的信息不完整,为了账户安全,请先补充。
现在去补充
×
提示
您因"违规操作"
具体请查看互助需知
我知道了
×
提示
现在去查看 取消
×
提示
确定
Book学术官方微信
Book学术文献互助
Book学术文献互助群
群 号:604180095
Book学术
文献互助 智能选刊 最新文献 互助须知 联系我们:info@booksci.cn
Book学术提供免费学术资源搜索服务,方便国内外学者检索中英文文献。致力于提供最便捷和优质的服务体验。
Copyright © 2023 Book学术 All rights reserved.
ghs 京公网安备 11010802042870号 京ICP备2023020795号-1