Pub Date : 2023-05-31DOI: 10.1088/2051-672X/acda4c
A. Liu, J. Deng, Runzhou Tian
To investigate the effects of friction surface and electrochemical properties on the tribological behavior of TiAlSiN coatings in seawater, the tribological properties of TiAlSiN coatings in air and seawater are comparatively studied using a ball-on-disk tribometer with Si3N4 ceramic balls as the counter material. The results show that under both friction conditions, the wear rate of TiAlSiN coating is decreased compared with 316 l steel substrate, and the coating presents a good protective effect. When friction occurs in air, the abrasive debris in the wear area cannot be discharged in time, resulting in the accumulation of abrasive debris and accelerating the wear of the coating. When friction occurs in seawater, although seawater is corrosive, the lubricating barrier surface formed by the friction oxide during the friction process significantly reduces the wear rate of the coating. In addition, the excellent electrochemical properties and the dense coating microstructure improve the tribocorrosion resistance of the TiAlSiN coating in seawater. It proves that friction surface has a great impact on the tribological performance of TiAlSiN coatings, and how to form a more favorable friction layer in the tribochemical environment is worthy of further research in the field of marine equipment.
{"title":"Surface tribological and electrochemical properties of TiAlSiN coating in seawater","authors":"A. Liu, J. Deng, Runzhou Tian","doi":"10.1088/2051-672X/acda4c","DOIUrl":"https://doi.org/10.1088/2051-672X/acda4c","url":null,"abstract":"To investigate the effects of friction surface and electrochemical properties on the tribological behavior of TiAlSiN coatings in seawater, the tribological properties of TiAlSiN coatings in air and seawater are comparatively studied using a ball-on-disk tribometer with Si3N4 ceramic balls as the counter material. The results show that under both friction conditions, the wear rate of TiAlSiN coating is decreased compared with 316 l steel substrate, and the coating presents a good protective effect. When friction occurs in air, the abrasive debris in the wear area cannot be discharged in time, resulting in the accumulation of abrasive debris and accelerating the wear of the coating. When friction occurs in seawater, although seawater is corrosive, the lubricating barrier surface formed by the friction oxide during the friction process significantly reduces the wear rate of the coating. In addition, the excellent electrochemical properties and the dense coating microstructure improve the tribocorrosion resistance of the TiAlSiN coating in seawater. It proves that friction surface has a great impact on the tribological performance of TiAlSiN coatings, and how to form a more favorable friction layer in the tribochemical environment is worthy of further research in the field of marine equipment.","PeriodicalId":22028,"journal":{"name":"Surface Topography: Metrology and Properties","volume":"60 1","pages":""},"PeriodicalIF":2.7,"publicationDate":"2023-05-31","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"80724259","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2023-05-24DOI: 10.1088/2051-672X/acd869
S. Rebeggiani, B. Rosén
The automotive industry continuously strives to reduce their environmental impact. For the paint shop it means to introduce more sustainable paint concepts, while maintaining the production rate and retain the right surface appearance that is crucial for the vehicle’s perceived quality. Today most painted parts are visually inspected and, if needed, manually repaired by abrasive polishing to eliminate spot defects. The repair process consists of one sanding step to remove the defect, and one or two rubbing/polishing steps to restore the surface, but still it tends to be a non-reliable process leaving patterns or clusters of shallow micro scratches seen as three-dimensional shapes moving over the surface when viewed from different angles like holograms. These so called ‘polishing roses’ are hard to detect in artificial light but clearly visible in Sunlight and therefore they constitute a constant quality issue. Accurate polishing procedures in combination with more objective inspection techniques would secure a high surface quality—but what is ‘accurate’? The overall scope of the study was to deepen the knowledge of paint systems to develop test routines for the polishability of coatings already during the development stage, and thereby ease the implementation of new coating systems in production. The study was based on collected process data from professional polishers to define a process window based on key parameters for successful end-of-line repairs of coated surfaces, i.e. strategies minimizing the occurrence of visible polishing traces. A CNC-machine was built up for the purpose to systematically test and evaluate new coating systems and repair procedures. The surface estimation was made by visual inspections as well as by a further developed photometric stereo system providing quantitative images of remaining repair traces.
{"title":"A measure of perceived quality to secure the polishability of new paint systems","authors":"S. Rebeggiani, B. Rosén","doi":"10.1088/2051-672X/acd869","DOIUrl":"https://doi.org/10.1088/2051-672X/acd869","url":null,"abstract":"The automotive industry continuously strives to reduce their environmental impact. For the paint shop it means to introduce more sustainable paint concepts, while maintaining the production rate and retain the right surface appearance that is crucial for the vehicle’s perceived quality. Today most painted parts are visually inspected and, if needed, manually repaired by abrasive polishing to eliminate spot defects. The repair process consists of one sanding step to remove the defect, and one or two rubbing/polishing steps to restore the surface, but still it tends to be a non-reliable process leaving patterns or clusters of shallow micro scratches seen as three-dimensional shapes moving over the surface when viewed from different angles like holograms. These so called ‘polishing roses’ are hard to detect in artificial light but clearly visible in Sunlight and therefore they constitute a constant quality issue. Accurate polishing procedures in combination with more objective inspection techniques would secure a high surface quality—but what is ‘accurate’? The overall scope of the study was to deepen the knowledge of paint systems to develop test routines for the polishability of coatings already during the development stage, and thereby ease the implementation of new coating systems in production. The study was based on collected process data from professional polishers to define a process window based on key parameters for successful end-of-line repairs of coated surfaces, i.e. strategies minimizing the occurrence of visible polishing traces. A CNC-machine was built up for the purpose to systematically test and evaluate new coating systems and repair procedures. The surface estimation was made by visual inspections as well as by a further developed photometric stereo system providing quantitative images of remaining repair traces.","PeriodicalId":22028,"journal":{"name":"Surface Topography: Metrology and Properties","volume":"25 1","pages":""},"PeriodicalIF":2.7,"publicationDate":"2023-05-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"83220257","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2023-05-24DOI: 10.1088/2051-672X/acd868
Stefanie Stöckel, F. Segel, Sophie Groeger
For technical surfaces, it is important to know their functional purpose and to characterize them accordingly. Therefore, ISO 21920–2 in 2D and ISO 25178–2 in 3D offer parameters that can assess surface functional properties. The topographic portions of a surface, for example hills and dales, can be classified as features and evaluated using feature parameters. However, no parameter exists to describe the spatial distribution of features with regard to the degree of homogeneity for aperiodic surfaces. Here we show the application of the Delaunay triangulation to quantify the spatial distribution respectively the geometric relationship of features. Therefore, the feature points are determined by watershed analysis and the resulting point cloud is meshed in 2D. Based on that mean and standard deviation of the triangle side lengths and the area disorder (AD) are calculated as new parameters. The method is demonstrated for sandblasted and chrome-plated specimens. In addition simulation is used to generate more data for analysis. With the proposed approach the distinction and extent of uniform, homogeneous or inhomogeneous spatial distributions of features with parameter AD can be determined.
{"title":"Characterization of aperiodic surfaces with mesh-based parameters","authors":"Stefanie Stöckel, F. Segel, Sophie Groeger","doi":"10.1088/2051-672X/acd868","DOIUrl":"https://doi.org/10.1088/2051-672X/acd868","url":null,"abstract":"For technical surfaces, it is important to know their functional purpose and to characterize them accordingly. Therefore, ISO 21920–2 in 2D and ISO 25178–2 in 3D offer parameters that can assess surface functional properties. The topographic portions of a surface, for example hills and dales, can be classified as features and evaluated using feature parameters. However, no parameter exists to describe the spatial distribution of features with regard to the degree of homogeneity for aperiodic surfaces. Here we show the application of the Delaunay triangulation to quantify the spatial distribution respectively the geometric relationship of features. Therefore, the feature points are determined by watershed analysis and the resulting point cloud is meshed in 2D. Based on that mean and standard deviation of the triangle side lengths and the area disorder (AD) are calculated as new parameters. The method is demonstrated for sandblasted and chrome-plated specimens. In addition simulation is used to generate more data for analysis. With the proposed approach the distinction and extent of uniform, homogeneous or inhomogeneous spatial distributions of features with parameter AD can be determined.","PeriodicalId":22028,"journal":{"name":"Surface Topography: Metrology and Properties","volume":"18 1","pages":""},"PeriodicalIF":2.7,"publicationDate":"2023-05-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"84814931","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2023-05-19DOI: 10.1088/2051-672X/acd70a
Zehua Xu, Yanbin Zhang, Xiaosen Wang, Kangshuai Li, Qiang He
Contact angle is one of the most important indexes to evaluate the hydrophobicity of solid surface. In order to explore the wetting characteristics of droplets on anisotropic solid surfaces, including contact angle, droplet radius, droplet height, contact radius, contact area and projected area, an ellipsoidal droplet contact angle model was established. Different from the ordinary plane ellipsoidal cap model, the major axis and minor axis of the elliptical cap shape in this model are not exactly the same in different planes. This model studied the relationship between contact angle and interface parameters in different planes. By collecting the droplet size parameters of fluororubber (FKM) prepared by template method, the correctness of the theoretical model was verified. Among them, the maximum error between the theoretical value of droplet radius and the actual measured value was 4.3%, and the maximum error of droplet projected area was 2.1%. It was found that the contact angle was inversely proportional to the droplet-solid contact radius and contact area, and directly proportional to the projected area of the droplet. In addition, for the same droplet on the surface of the same solid material, it was observed that the contact radius between the droplet and the solid was small in the direction of large contact angle. This discovery is helpful to explain the hydrophobic mechanism of the material surface with anisotropic contact angle.
{"title":"Influence of contact angle on droplet parameters in ellipsoidal wettability model","authors":"Zehua Xu, Yanbin Zhang, Xiaosen Wang, Kangshuai Li, Qiang He","doi":"10.1088/2051-672X/acd70a","DOIUrl":"https://doi.org/10.1088/2051-672X/acd70a","url":null,"abstract":"Contact angle is one of the most important indexes to evaluate the hydrophobicity of solid surface. In order to explore the wetting characteristics of droplets on anisotropic solid surfaces, including contact angle, droplet radius, droplet height, contact radius, contact area and projected area, an ellipsoidal droplet contact angle model was established. Different from the ordinary plane ellipsoidal cap model, the major axis and minor axis of the elliptical cap shape in this model are not exactly the same in different planes. This model studied the relationship between contact angle and interface parameters in different planes. By collecting the droplet size parameters of fluororubber (FKM) prepared by template method, the correctness of the theoretical model was verified. Among them, the maximum error between the theoretical value of droplet radius and the actual measured value was 4.3%, and the maximum error of droplet projected area was 2.1%. It was found that the contact angle was inversely proportional to the droplet-solid contact radius and contact area, and directly proportional to the projected area of the droplet. In addition, for the same droplet on the surface of the same solid material, it was observed that the contact radius between the droplet and the solid was small in the direction of large contact angle. This discovery is helpful to explain the hydrophobic mechanism of the material surface with anisotropic contact angle.","PeriodicalId":22028,"journal":{"name":"Surface Topography: Metrology and Properties","volume":"1 1","pages":""},"PeriodicalIF":2.7,"publicationDate":"2023-05-19","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"82345061","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2023-05-18DOI: 10.1088/2051-672X/acd6aa
K. Biswas, C. Sahoo
Different components used in industries like power plant, petrochemical, automobile are subjected to severe wear and corrosion due to high temperature and pressure environments. Therefore, it is necessary to improve those components’ wear and corrosion resistance properties. Different processes like laser cladding, CVD, PVD, and thermal spraying are widely used for upgrading surface properties of material. In recent days, it has been found that many researchers investigated the performance of tungsten inert gas (TIG) welding for cladding of superior material like ceramics, metal etc on different substrate materials. TIG cladding can fulfil the requirements of industries by developing a quality cladded layer with low cost and high productivity. This research paper has made an effort to compile the literature related to TIG cladding process for improving substrate properties. It has been observed that the superior materials like titanium carbide(TiC), silicon carbide(SiC), tungsten carbide(WC), cobalt-based alloys, and nickel-based alloys have been successfully cladded using TIG welding process. Researchers have also observed adequate improvement in properties like microhardness and wear resistance of different grades of steel substrate material, like 304, 316 stainless steel, 1010, and 1020 low-carbon steel. The process is also successfully utilized for cladding of superior material on nonferrous metals like Al, Ti alloy. The TIG clad quality and performance rely on different process parameters like current, scan speed, and shielding gas flow rate and also the properties of coating and substrate material.
{"title":"A review on TIG cladding of engineering material for improving their surface property","authors":"K. Biswas, C. Sahoo","doi":"10.1088/2051-672X/acd6aa","DOIUrl":"https://doi.org/10.1088/2051-672X/acd6aa","url":null,"abstract":"Different components used in industries like power plant, petrochemical, automobile are subjected to severe wear and corrosion due to high temperature and pressure environments. Therefore, it is necessary to improve those components’ wear and corrosion resistance properties. Different processes like laser cladding, CVD, PVD, and thermal spraying are widely used for upgrading surface properties of material. In recent days, it has been found that many researchers investigated the performance of tungsten inert gas (TIG) welding for cladding of superior material like ceramics, metal etc on different substrate materials. TIG cladding can fulfil the requirements of industries by developing a quality cladded layer with low cost and high productivity. This research paper has made an effort to compile the literature related to TIG cladding process for improving substrate properties. It has been observed that the superior materials like titanium carbide(TiC), silicon carbide(SiC), tungsten carbide(WC), cobalt-based alloys, and nickel-based alloys have been successfully cladded using TIG welding process. Researchers have also observed adequate improvement in properties like microhardness and wear resistance of different grades of steel substrate material, like 304, 316 stainless steel, 1010, and 1020 low-carbon steel. The process is also successfully utilized for cladding of superior material on nonferrous metals like Al, Ti alloy. The TIG clad quality and performance rely on different process parameters like current, scan speed, and shielding gas flow rate and also the properties of coating and substrate material.","PeriodicalId":22028,"journal":{"name":"Surface Topography: Metrology and Properties","volume":"26 1","pages":""},"PeriodicalIF":2.7,"publicationDate":"2023-05-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"82506502","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2023-05-16DOI: 10.1088/2051-672X/acd5ea
Sanjeev Kumar, Ashish Soni, J. Katiyar, Sachin Kumar, B. S. Roy
The third generation of Al-Li 2050-T84 alloy was primarily used in aerospace industries due to its exceptional potential for weight saving, high strength, and increased fatigue crack growth resistance. In the present research, three different types of tool pin profiles, namely, hybrid, taper threaded, and triangular, were used to join 2050-T84 Al-Li alloy by using Friction Stir Welding (FSW) at a constant rotational speed of 23.33 rotation/second with a traverse speed of 0.003 meters per second and tilt angle of 2°. The research explored the effect of different tools on weld bead structure, waviness and natural frequency of welded plates. The experimental results show that the hybrid tool pin side generates 10.9% higher heat than the threaded taper tool and 25.8% higher than the triangular tool. Moreover, the hybrid tool produces 50.1% lower waviness of welded specimens than the threaded taper tool and 55.7% lower than the triangular tool at the nugget zone (NZ). The research established that a hybrid tool pin profile is advantageous as it generates a higher frequency and lower acceleration under the applied load in friction stir welded specimens.
{"title":"Influence of tool pin profiles on waviness and natural frequency during friction stir welding of Al-Li alloys plates","authors":"Sanjeev Kumar, Ashish Soni, J. Katiyar, Sachin Kumar, B. S. Roy","doi":"10.1088/2051-672X/acd5ea","DOIUrl":"https://doi.org/10.1088/2051-672X/acd5ea","url":null,"abstract":"The third generation of Al-Li 2050-T84 alloy was primarily used in aerospace industries due to its exceptional potential for weight saving, high strength, and increased fatigue crack growth resistance. In the present research, three different types of tool pin profiles, namely, hybrid, taper threaded, and triangular, were used to join 2050-T84 Al-Li alloy by using Friction Stir Welding (FSW) at a constant rotational speed of 23.33 rotation/second with a traverse speed of 0.003 meters per second and tilt angle of 2°. The research explored the effect of different tools on weld bead structure, waviness and natural frequency of welded plates. The experimental results show that the hybrid tool pin side generates 10.9% higher heat than the threaded taper tool and 25.8% higher than the triangular tool. Moreover, the hybrid tool produces 50.1% lower waviness of welded specimens than the threaded taper tool and 55.7% lower than the triangular tool at the nugget zone (NZ). The research established that a hybrid tool pin profile is advantageous as it generates a higher frequency and lower acceleration under the applied load in friction stir welded specimens.","PeriodicalId":22028,"journal":{"name":"Surface Topography: Metrology and Properties","volume":"160 1","pages":""},"PeriodicalIF":2.7,"publicationDate":"2023-05-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"79852726","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2023-05-16DOI: 10.1088/2051-672X/acd5eb
Haoran Li, Tianyu Han, Huihui Hu, Xi Shi, Zhilong Peng, Songtao Hu
Researchers are used to investigating the influence of surface topography on the frictional electrification of sliding triboelectric nanogenerators TENGs from the perspective of a single-stratum topography; however, a stratified feature has shared reality in closer relationships. Here, we characterize the stratified feature of the topographies for the sliding TENGs, and link them to the electrification voltages, finding that the frictional electrification strongly depends on the characteristics of the small-scale component in a stratified topography, which suggest us to develop a stratified electrification model for mechanism reveal. Based on the dependence, we also succeed in identifying the stratified topographic characteristics with frictional electrification signals by machine learning including support vector machine and convolutional neural network, which can be envisioned as a tool for topography measurement. This is the first demonstration of a stratified topography theory for sliding TENGs, providing new insights into the mechanism reveal and functional application of frictional electrification.
{"title":"Stratified topography theory to understand frictional electrification for sliding triboelectric nanogenerators","authors":"Haoran Li, Tianyu Han, Huihui Hu, Xi Shi, Zhilong Peng, Songtao Hu","doi":"10.1088/2051-672X/acd5eb","DOIUrl":"https://doi.org/10.1088/2051-672X/acd5eb","url":null,"abstract":"Researchers are used to investigating the influence of surface topography on the frictional electrification of sliding triboelectric nanogenerators TENGs from the perspective of a single-stratum topography; however, a stratified feature has shared reality in closer relationships. Here, we characterize the stratified feature of the topographies for the sliding TENGs, and link them to the electrification voltages, finding that the frictional electrification strongly depends on the characteristics of the small-scale component in a stratified topography, which suggest us to develop a stratified electrification model for mechanism reveal. Based on the dependence, we also succeed in identifying the stratified topographic characteristics with frictional electrification signals by machine learning including support vector machine and convolutional neural network, which can be envisioned as a tool for topography measurement. This is the first demonstration of a stratified topography theory for sliding TENGs, providing new insights into the mechanism reveal and functional application of frictional electrification.","PeriodicalId":22028,"journal":{"name":"Surface Topography: Metrology and Properties","volume":"10 1","pages":""},"PeriodicalIF":2.7,"publicationDate":"2023-05-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"86544063","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2023-05-16DOI: 10.1088/2051-672X/acd5e9
Elif Sevilay Yıldırım, N. Tekçe, S. Fidan, S. Tuncer, M. Demirci
Objective. This study has aimed to evaluate the effects of toothbrushing on the wear behavior of two composites, three ceramic materials, and ceramic/composite interfaces. Material and Methods. Nanofilled (Filtek Ultimate), and nanohybrid composites (Spectra ST HV) were used for the repair of a hybrid ceramic (Vita Enamic), resin nanoceramic (Katana Avencia), and zirconia block (Katana Zirconia). Composites, ceramics, and ceramic/composite interfaces were examined before and after a period of one-month and one-year of toothbrush abrasion testing using non-contact optical profilometry and scanning electron microscopy (SEM). Data were analyzed by two-way ANOVA and Bonferroni correction. The statistical significance level was set at p < 0.05. Results. No difference was found between the surface roughness of the Vita Enamic, Katana Avencia, Filtek Ultimate, and Spectra surfaces after one month and one year of toothbrushing. Sa values in Katana Zirconia material were found to be significantly lower than those in the control group after one year of brushing. The surface roughness of the repair interfaces formed by repairing hybrid ceramic and resin nanoceramic CAD/CAM materials with nanofilled and nanohybrid composite materials was found to be similar after different brushing times. Conclusion. Vita Enamic, Katana Avencia, Filtek Ultimate, and Spectra materials can be preferred in clinical repair applications, since they exhibit similar wear behavior after brushing at different times. For the zirconia material, the repair interface had similar surface roughness as the ceramic and composite surfaces after one year of brushing. Periodic recalls and re-polishing may thus be necessary when these products are used clinically.
{"title":"Wear behavior of ceramic, composite, and ceramic/composite interfaces","authors":"Elif Sevilay Yıldırım, N. Tekçe, S. Fidan, S. Tuncer, M. Demirci","doi":"10.1088/2051-672X/acd5e9","DOIUrl":"https://doi.org/10.1088/2051-672X/acd5e9","url":null,"abstract":"Objective. This study has aimed to evaluate the effects of toothbrushing on the wear behavior of two composites, three ceramic materials, and ceramic/composite interfaces. Material and Methods. Nanofilled (Filtek Ultimate), and nanohybrid composites (Spectra ST HV) were used for the repair of a hybrid ceramic (Vita Enamic), resin nanoceramic (Katana Avencia), and zirconia block (Katana Zirconia). Composites, ceramics, and ceramic/composite interfaces were examined before and after a period of one-month and one-year of toothbrush abrasion testing using non-contact optical profilometry and scanning electron microscopy (SEM). Data were analyzed by two-way ANOVA and Bonferroni correction. The statistical significance level was set at p < 0.05. Results. No difference was found between the surface roughness of the Vita Enamic, Katana Avencia, Filtek Ultimate, and Spectra surfaces after one month and one year of toothbrushing. Sa values in Katana Zirconia material were found to be significantly lower than those in the control group after one year of brushing. The surface roughness of the repair interfaces formed by repairing hybrid ceramic and resin nanoceramic CAD/CAM materials with nanofilled and nanohybrid composite materials was found to be similar after different brushing times. Conclusion. Vita Enamic, Katana Avencia, Filtek Ultimate, and Spectra materials can be preferred in clinical repair applications, since they exhibit similar wear behavior after brushing at different times. For the zirconia material, the repair interface had similar surface roughness as the ceramic and composite surfaces after one year of brushing. Periodic recalls and re-polishing may thus be necessary when these products are used clinically.","PeriodicalId":22028,"journal":{"name":"Surface Topography: Metrology and Properties","volume":"26 1","pages":""},"PeriodicalIF":2.7,"publicationDate":"2023-05-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"75287412","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2023-05-16DOI: 10.1088/2051-672X/acd5ec
Mingxu Fan, Xiaoping Zhou, Shunfa Chen, Shan Jiang, Jinzhou Song
Glass-ceramic is a typical hard and brittle material that is difficult to machine. In order to improve the surface quality of laser-assisted fast tool servo machining optical free-form surface of glass-ceramic, the effects of spindle speed, feed speed, piezoelectric frequency and laser power on the surface roughness were investigated. Firstly, the Taguchi method (TM) was used to establish the orthogonal experiment, and the contribution rate of each machining parameter to the surface roughness was obtained through variance and signal-to-noise ratio (S/N) analysis. The order of the influence degree of each parameter on the surface roughness is as follows: laser power > spindle speed > feed speed > piezoelectric frequency. The optimal machining parameter combinations obtained for the TM experiment are as follows: spindle speed 50 rpm, feed speed 0.01 mm rev−1, piezoelectric frequency 8 Hz, laser power 75 W. The range of surface roughness reduction obtained by comparing laser-assisted machining (LAM) with pure fast tool servo (FTS) machining is 38.75%∼58.77%. The Box-Behnken Design (BBD) in response surface methodology (RSM) was used to design experiments and a regression model for surface roughness was established through RSM. The deviation between the surface roughness predicted by the regression equation and the experimental value is less than ±6%. The influence law of various machining parameters on surface roughness was studied through three-dimensional response surface. RSM optimized the minimum surface roughness with a desirability of 99.43%. The optimal combination of machining parameters optimized through RSM is as follows: spindle speed 53.71 rpm, feed speed 0.02 mm rev−1, piezoelectric frequency 6.73 Hz, laser power 72 W. This paper is the first to combine LAM with FTS for machining optical free-form surface of glass-ceramic. This study provides a reference for laser-assisted fast tool servo machining and the research methods of surface quality.
玻璃陶瓷是一种典型的硬脆材料，难以加工。为了提高激光辅助快速刀具伺服加工玻璃陶瓷光学自由曲面的表面质量，研究了主轴转速、进给速度、压电频率和激光功率对表面粗糙度的影响。首先，采用田口法(Taguchi method, TM)建立正交试验，通过方差分析和信噪比(S/N)分析得到各加工参数对表面粗糙度的贡献率;各参数对表面粗糙度的影响程度依次为:激光功率>主轴转速>进给转速>压电频率。TM实验得到的最佳加工参数组合为:主轴转速50 rpm，进给速度0.01 mm rev−1，压电频率8 Hz，激光功率75 W。通过比较激光辅助加工(LAM)与纯快速刀具伺服(FTS)加工获得的表面粗糙度降低范围为38.75% ~ 58.77%。采用响应面法(RSM)中的Box-Behnken设计(BBD)进行试验设计，并通过响应面法建立了表面粗糙度的回归模型。回归方程预测的表面粗糙度与实验值的偏差小于±6%。通过三维响应面研究了不同加工参数对表面粗糙度的影响规律。RSM优化后的最小表面粗糙度可达99.43%。通过RSM优化的加工参数最优组合为主轴转速53.71 rpm，进给转速0.02 mm rev−1，压电频率6.73 Hz，激光功率72 W。本文首次将LAM与FTS相结合用于玻璃陶瓷光学自由曲面的加工。该研究为激光辅助快速刀具伺服加工及表面质量的研究方法提供了参考。
{"title":"Study of the surface roughness and optimization of machining parameters during laser-assisted fast tool servo machining of glass-ceramic","authors":"Mingxu Fan, Xiaoping Zhou, Shunfa Chen, Shan Jiang, Jinzhou Song","doi":"10.1088/2051-672X/acd5ec","DOIUrl":"https://doi.org/10.1088/2051-672X/acd5ec","url":null,"abstract":"Glass-ceramic is a typical hard and brittle material that is difficult to machine. In order to improve the surface quality of laser-assisted fast tool servo machining optical free-form surface of glass-ceramic, the effects of spindle speed, feed speed, piezoelectric frequency and laser power on the surface roughness were investigated. Firstly, the Taguchi method (TM) was used to establish the orthogonal experiment, and the contribution rate of each machining parameter to the surface roughness was obtained through variance and signal-to-noise ratio (S/N) analysis. The order of the influence degree of each parameter on the surface roughness is as follows: laser power > spindle speed > feed speed > piezoelectric frequency. The optimal machining parameter combinations obtained for the TM experiment are as follows: spindle speed 50 rpm, feed speed 0.01 mm rev−1, piezoelectric frequency 8 Hz, laser power 75 W. The range of surface roughness reduction obtained by comparing laser-assisted machining (LAM) with pure fast tool servo (FTS) machining is 38.75%∼58.77%. The Box-Behnken Design (BBD) in response surface methodology (RSM) was used to design experiments and a regression model for surface roughness was established through RSM. The deviation between the surface roughness predicted by the regression equation and the experimental value is less than ±6%. The influence law of various machining parameters on surface roughness was studied through three-dimensional response surface. RSM optimized the minimum surface roughness with a desirability of 99.43%. The optimal combination of machining parameters optimized through RSM is as follows: spindle speed 53.71 rpm, feed speed 0.02 mm rev−1, piezoelectric frequency 6.73 Hz, laser power 72 W. This paper is the first to combine LAM with FTS for machining optical free-form surface of glass-ceramic. This study provides a reference for laser-assisted fast tool servo machining and the research methods of surface quality.","PeriodicalId":22028,"journal":{"name":"Surface Topography: Metrology and Properties","volume":"2 1","pages":""},"PeriodicalIF":2.7,"publicationDate":"2023-05-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"83034607","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2023-05-15DOI: 10.1088/2051-672X/acd56b
Zeng Shuaishuai
In this paper, special-shaped textures with different sizes and densities were fabricated on the surface of CuSn6 by laser, and the friction and wear properties were tested by a multifunctional friction and wear tester. The experimental results show that different friction coefficients can be obtained in the vertical and inclined planes of the special-shaped texture. When the special-shaped texture size is 600 μm, the friction coefficient ring increases gradually with the increase of special-shaped texture density. The wear loss of Polytetrafluoroethylene (PTFE) based friction materials decreases gradually, effectively improving the wear resistance of PTFE-based friction materials.
{"title":"Effect of special-shaped texture on tribological properties of PTFE-based friction material/CuSn6 friction pair","authors":"Zeng Shuaishuai","doi":"10.1088/2051-672X/acd56b","DOIUrl":"https://doi.org/10.1088/2051-672X/acd56b","url":null,"abstract":"In this paper, special-shaped textures with different sizes and densities were fabricated on the surface of CuSn6 by laser, and the friction and wear properties were tested by a multifunctional friction and wear tester. The experimental results show that different friction coefficients can be obtained in the vertical and inclined planes of the special-shaped texture. When the special-shaped texture size is 600 μm, the friction coefficient ring increases gradually with the increase of special-shaped texture density. The wear loss of Polytetrafluoroethylene (PTFE) based friction materials decreases gradually, effectively improving the wear resistance of PTFE-based friction materials.","PeriodicalId":22028,"journal":{"name":"Surface Topography: Metrology and Properties","volume":"47 1","pages":""},"PeriodicalIF":2.7,"publicationDate":"2023-05-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"78975529","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
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