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Effect of ultrasonic surface shot peening on the microstructure and properties of Cu-8Cr alloy 超声表面喷丸强化对Cu-8Cr合金组织和性能的影响
IF 2.7 3区 材料科学 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-07-05 DOI: 10.1088/2051-672X/ace467
Xiang Wang, Changxi Jiang, Tao Liu, Dan Qin, Baoquan Chen, Xuehui Zhang, Tongxiang Liang
Surface nanocrystalline layers were prepared on Cu-8Cr alloy using ultrasonic shot peening (USSP) technique by controlling the pellet size and shot peening time. The tissue morphology, microstructure, surface hardness, surface strength and corrosion resistance of the generated surface nanolayers were systematically characterized using x-ray diffractometer (XRD), scanning electron microscope (SEM), and the corresponding test methods. The results showed that the USSP treatment did not change the surface phase of Cu-8Cr alloy, but only refined the surface grains into nanocrystals. The pellet size and shot peening time had a large effect on the surface properties of Cu-8Cr alloy. The best overall surface properties were obtained with a shot size of 2 mm and a shot time of 30 min The average grain size of the nano-layer is about 66 nm, the surface hardness is increased to 126.69 HV0.05, the tensile strength reached 417 MPa, and the corrosion resistance of the alloy is significantly enhanced. The USSP treatment provides a new method for the preparation of CuCr alloys with excellent surface properties.
通过控制球团尺寸和喷丸时间,采用超声喷丸技术在Cu-8Cr合金表面制备了纳米晶层。采用x射线衍射仪(XRD)、扫描电镜(SEM)及相应的测试方法对制备的表面纳米层的组织形态、微观结构、表面硬度、表面强度和耐蚀性进行了系统表征。结果表明:USSP处理没有改变Cu-8Cr合金的表面相,只是使表面晶粒细化为纳米晶;球团尺寸和喷丸时间对Cu-8Cr合金的表面性能影响较大。当喷丸尺寸为2 mm,喷丸时间为30 min时,获得了最佳的表面综合性能,纳米层的平均晶粒尺寸约为66 nm,表面硬度提高到126.69 HV0.05,抗拉强度达到417 MPa,合金的耐腐蚀性能显著增强。USSP处理为制备表面性能优良的CuCr合金提供了一种新的方法。
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引用次数: 0
Assessment of tribological behaviour of laser textured brake disc/composite brake pad system using adaptive neuro fuzzy interference system technique 基于自适应神经模糊干涉系统技术的激光纹理制动盘/复合刹车片系统摩擦学性能评估
IF 2.7 3区 材料科学 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-07-05 DOI: 10.1088/2051-672X/ace275
Ravi Shankar Nadig, A. Bharatish, H. Murthy, I. Manoj, P. Vinod
This paper examines the impact of Laser Surface Texturing (LST) on the tribological performance of a commercial automotive brake system consisting of a metallic brake disc and composite brake pads. The study focuses on achieving an optimal combination of wear and friction, aligning with the goals of green technology. The Technique for Order Preference by Similarity to Ideal Solution (TOPSIS) methodology is used to rank the characteristics, while the Adaptive Neuro Fuzzy Interference System (ANFIS) methodology is employed to model the friction and wear behavior of the brake pad-disc system under varying normal loads and sliding speeds. At a normal load of 100 N and a sliding speed of 0.73 m s−1 under dry conditions, the brake system exhibited a minimum coefficient of friction of 0.2066 and a specific wear rate of 7.93 × 10−6 mm3 N−1-m−1. Although, there was no specific correlation found between frictional power and specific wear rate, a higher load of 100 N and sliding speed of 2.71 m s−1 resulted in decrease in specific wear rate by 83% when compared to that of untextured brake discs. By applying brake oil to the laser-textured boundary, the coefficient of friction experienced a 31% reduction.
本文研究了激光表面变形(LST)对由金属制动盘和复合刹车片组成的商用汽车制动系统摩擦学性能的影响。这项研究的重点是实现磨损和摩擦的最佳组合,与绿色技术的目标保持一致。采用TOPSIS (Order Preference Technique by Similarity to Ideal Solution)方法对特征进行排序,采用自适应神经模糊干扰系统(ANFIS)方法对不同正常载荷和滑动速度下刹车片-盘系统的摩擦磨损行为进行建模。在干工况下,正常载荷为100 N,滑动速度为0.73 m s−1时,制动系统的最小摩擦系数为0.2066,比磨损率为7.93 × 10−6 mm3 N−1-m−1。虽然没有发现摩擦功率和比磨损率之间的具体相关性,但与没有纹理的制动盘相比,更高的100 N负载和2.71 m s - 1的滑动速度导致比磨损率降低了83%。通过将刹车油涂在激光纹理边界上,摩擦系数降低了31%。
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引用次数: 0
A non-invasive computational method to determine the directionality of skin tension lines 一种确定皮肤张力线方向性的非侵入性计算方法
IF 2.7 3区 材料科学 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-06-20 DOI: 10.1088/2051-672X/acdfe9
Ashutosh Roy, Kumar Vemaganti
The topography of human skin surface has cutaneous lines or skin tension lines whose orientation depends on factors like age, cosmetic use, environmental conditions, etc. Characterizing the orientation of these lines is of immense importance for the cosmetics industry, medical technology and applications like haptics. In this study we propose a simple method based on the ratio of the correlation length to the root mean square roughness along several profiles to characterize the directionality of these lines. This ratio is then normalized across all the profiles leading to a polar plot that varies between 0 and 1, with the major orientation appearing at a value of 1. Our results show that this non-invasive computational approach can be applied to skin roughness data or image intensities. As a practical application of the approach, we demonstrate its ability to capture changes in skin tension line orientation with age, using roughness data from the literature.
人体皮肤表面的地形有皮肤纹或皮肤张力纹,其方向取决于年龄、化妆品使用、环境条件等因素。确定这些线的方向对化妆品行业、医疗技术和触觉等应用具有极其重要的意义。在这项研究中,我们提出了一种简单的方法,该方法基于相关长度与沿若干剖面的均方根粗糙度的比率来表征这些线的方向性。然后将该比率在所有剖面上归一化,从而得到在0和1之间变化的极坐标图,其中主方向的值为1。我们的研究结果表明,这种非侵入性计算方法可以应用于皮肤粗糙度数据或图像强度。作为该方法的实际应用,我们展示了其捕捉皮肤张力线方向随年龄变化的能力,使用文献中的粗糙度数据。
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引用次数: 0
An investigation into the effects of prosthesis relevant surfaces on the formation of Staphylococcus aureus biofilms 假体相关表面对金黄色葡萄球菌生物膜形成影响的研究
IF 2.7 3区 材料科学 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-06-07 DOI: 10.1088/2051-672X/acdc3e
Christopher Jackson, P. Bills, P. Humphreys, Carolanne Allen
The aim of this study was to investigate the effects prosthesis relevant surfaces and finishes have on the formation of Staphylococcus aureus (S. aureus) biofilms, the leading causative pathogenic bacteria of periprosthetic joint infection (PJI). Microbiological biofilm analysis was conducted to quantify S. aureus biofilm growth on prosthesis relevant surface coatings and finishes. Through the use of a CDC Biofilm Reactor (CDC-BR), biofilms were grown under constant shear conditions on three different titanium surface finishes, including Plasma Spray (PS), Grit Blasted (GB) and an As-fabricated (AF) surface used for comparative and control purposes. Advanced metrological techniques were applied to characterise each surface. This advanced approach to surface characterisation, including functional volume parameters has been carried out to provide a detailed quantifiable description of the surface and one that better relates to the nature of growth upon a surface. Results show that the PS surface exhibits a significant increase in biofilm growth in comparison to the GB and AF surfaces, with the AF surface showing the lowest amount of biofilm growth. Additionally, the morphology of the features of the PS coating allows for the biofilm accumulation to flourish in the re-entrant features across its topography. These findings highlight the difficulties of biofilm eradication and further complicate the design process of prosthetics, where features implemented to promote osseointegration simultaneously offer favourable locations for bacterial cell attachment and subsequent biofilm development, leading potentially, to PJI. There is a general consensus throughout literature regarding an apparent trend between an increase in Sa and an increase in biofilm formation (Zheng et al 2021 Frontiers in Bioengineering and Biotechnology 9 643722; Bridgens et al 2015 Surface and Coatings Technology 284; James et al 2019 Aesthetic Plast. Surg. 43 490–497). This study has shown that whilst this may generally be the case, the location of this surface area increase within the topography may be a more important observation.
本研究旨在探讨假体相关表面和表面处理对假体周围关节感染(PJI)的主要致病菌金黄色葡萄球菌(S. aureus)生物膜形成的影响。通过微生物生物膜分析,量化金黄色葡萄球菌在假体相关表面涂层和饰面上的生物膜生长情况。通过使用CDC生物膜反应器(CDC- br),在恒定剪切条件下在三种不同的钛表面上生长生物膜,包括等离子喷涂(PS),喷砂(GB)和As-fabricated (AF)表面,用于比较和对照目的。先进的计量技术被应用于表征每个表面。这种先进的表面表征方法,包括功能体积参数,已被用于提供表面的详细可量化描述,并且更好地与表面上生长的性质相关。结果表明,与GB和AF相比,PS表面的生物膜生长明显增加,AF表面的生物膜生长最少。此外,PS涂层特征的形态允许生物膜的积累在其地形的重新进入特征中蓬勃发展。这些发现强调了去除生物膜的困难,并进一步使假肢的设计过程复杂化,其中促进骨整合的特征同时为细菌细胞附着和随后的生物膜发育提供了有利的位置,可能导致PJI。文献中普遍认为Sa的增加与生物膜形成的增加之间存在明显的趋势(Zheng et al . 2021《生物工程与生物技术前沿》9 643722;brigens等2015年表面和涂层技术284;James等2019美学整形。外科杂志43 490-497)。这项研究表明,虽然这可能是普遍的情况,但这种表面积增加在地形中的位置可能是一个更重要的观察结果。
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引用次数: 0
Influence of topography on electrical contact resistance of copper-based materials 形貌对铜基材料接触电阻的影响
IF 2.7 3区 材料科学 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-06-01 DOI: 10.1088/2051-672X/acdfea
Bruno Alderete, U. Pranav Nayak, F. Mücklich, S. Suárez
The design of an electrical contact is crucial to ensure optimal performance, reliability, and efficiency of connectors. One key aspect is the surface quality of the contacting bodies—among other factors such as material selection, contact geometry, etc. In this work, we evaluated the influence on electrical contact resistance (ECR) of a smooth copper-based surface (brass, bronze, and tin-plated copper) when contacted against surfaces with different degrees of roughness. Furthermore, a carbon nanotube (CNT) coating was proposed with the goal of mitigating the topography-induced influence of the textured counter electrodes. The electrodes and counter electrodes were thoroughly characterized to understand the contacting mechanisms through numerical modeling,—namely, Greenwood-Williamson and Jackson-Green models—as well as using a practical-oriented slope analysis. Load-dependent ECR measurements were carried out to quantify the effect of roughness on contact resistance. When contacting against brass and bronze, a clear correlation between roughness and ECR can be established, with higher roughness equating to lower ECR In tin-plated copper, on the other hand, this hierarchy is not as well defined due to the ease with which the tin plating deforms, thus enabling the penetration of outstanding asperities and consequently establishing a better electrical contact. CNT-coated counter electrodes showed promising results, partially confirming the hypothesis proposed. However, unforeseen topography-related interactions with the CNT coating produced exceptions in the ECR measurements. Nonetheless, for most cases studied the coating did mitigate the influence of roughness.
电触点的设计对于确保连接器的最佳性能、可靠性和效率至关重要。一个关键的方面是接触体的表面质量,以及其他因素,如材料选择,接触几何形状等。在这项工作中,我们评估了光滑的铜基表面(黄铜、青铜和镀锡铜)与不同粗糙度表面接触时对电接触电阻(ECR)的影响。此外,提出了一种碳纳米管(CNT)涂层,以减轻纹理对电极的地形诱导影响。通过数值模拟(即Greenwood-Williamson和Jackson-Green模型)以及面向实际的斜率分析,对电极和对电极进行了全面表征,以了解接触机制。负载相关的ECR测量进行了量化粗糙度对接触电阻的影响。当与黄铜和青铜接触时,可以建立粗糙度和ECR之间的明确相关性,较高的粗糙度等于较低的ECR。在镀锡铜中,另一方面,由于镀锡容易变形,因此这种层次结构没有很好地定义,因此可以穿透突出的凹凸不平,从而建立更好的电接触。碳纳米管涂层的对电极显示出有希望的结果,部分证实了提出的假设。然而,与碳纳米管涂层不可预见的地形相关的相互作用在ECR测量中产生了异常。尽管如此,在大多数情况下,涂层确实减轻了粗糙度的影响。
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引用次数: 0
Influence of bearing waviness on the lubrication performances of coupled journal-thrust water-lubricated bearings 轴承波纹度对轴向-推力耦合水润滑轴承润滑性能的影响
IF 2.7 3区 材料科学 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-06-01 DOI: 10.1088/2051-672X/acdc3f
Hengguang Zhang, Jianlin Cai, Tianyou Yang, Shouan Chen, Dongxing Tang, Jiaxu Wang
The purpose of this study is to discuss the effect of the bearing waviness on the lubrication performances of coupled journal-thrust water-lubricated bearings using an elastohydrodynamic lubrication model. The results of the numerical model are compared to the published experimental data to verify the validity of the numerical model. The load capacity and maximum fluid pressure under different parameters of waviness of coupled journal-thrust bearings are calculated by numerical model, and then the influence of the bearing waviness on the performance of coupled journal-thrust water-lubricated bearings is analyzed. The simulation results show that the waviness amplitude has great influence on the bearing performances and the effect becomes increasingly pronounced with the growth of waviness amplitude. For the waviness of journal bearings, the performances are more sensitive to the waviness arranged in bearing circumferential direction than radial direction. For the waviness of thrust bearings, the presence of circumferential waviness can improve the load capacity, while radial waviness can reduce the load capacity. With the increase of wavelength, the load capacity and maximum fluid pressure have similar periodic changes, but the change is irregular. More investigations are required regarding the influence of geometrical shape of the waviness and its wavelength on the performance of the bearing.
本文采用弹流润滑模型,探讨了轴承波纹度对轴向-推力耦合水润滑轴承润滑性能的影响。将数值模型的计算结果与已发表的实验数据进行了比较,验证了数值模型的有效性。通过数值模型计算了不同波纹度参数下轴向推力耦合水润滑轴承的承载能力和最大流体压力,分析了轴承波纹度对轴向推力耦合水润滑轴承性能的影响。仿真结果表明,波度幅值对轴承性能的影响很大,且随着波度幅值的增大,这种影响越来越明显。对于滑动轴承的波纹度,其性能对轴承周向波纹度比径向波纹度更敏感。对于推力轴承的波浪形,周向波浪形的存在可以提高承载能力,而径向波浪形的存在可以降低承载能力。随着波长的增加,负载能力和最大流体压力具有相似的周期性变化,但变化是不规则的。波形的几何形状及其波长对轴承性能的影响有待进一步研究。
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引用次数: 2
The intensity enhancement of transmission small angle x-ray scattering from nanostructures with a high aspect ratio 高纵横比纳米结构透射小角x射线散射的强度增强
IF 2.7 3区 材料科学 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-06-01 DOI: 10.1088/2051-672X/acdcad
W. Fu, B. He, W. L. Wu
Transmission small angle x-ray scattering (tSAXS) has been developed as a metrology for the critical dimension (CD) measurements to facilitate integrated circuit (IC) chip fabrications. Synchrotron x-ray sources were used for their high brilliance and a wavelength less than one tenth of a nanometer was chosen for its high penetration power to enable transmission measurements through a silicon wafer with a nominal thickness of 0.7 mm. A major hold back preventing tSAXS from reaching wide applications in IC fabrication is the lack of high brilliance laboratory-based x-ray sources. Within the last few years, even without any major breakthrough in x-ray source technology, this tSAXS metrology has finally been used for 3D NAND and DRAM, i.e., memory chips with tall or high aspect ratio (HAR) architectures. The scattering intensities from HAR structures will be discussed quantitatively in terms of the sample height and the effective longitudinal coherence length of the incident x-ray.
透射小角x射线散射(tSAXS)是一种用于关键尺寸测量的测量方法,以促进集成电路(IC)芯片的制造。同步加速器x射线源的高亮度和小于十分之一纳米的波长被选择用于高穿透能力,从而能够通过标称厚度为0.7毫米的硅晶片进行传输测量。阻碍tSAXS在IC制造中广泛应用的主要障碍是缺乏高亮度的实验室x射线源。在过去的几年中,即使在x射线源技术方面没有任何重大突破,这种tSAXS计量方法也最终被用于3D NAND和DRAM,即具有高或高宽高比(HAR)架构的存储芯片。HAR结构的散射强度将根据样品高度和入射x射线的有效纵向相干长度进行定量讨论。
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引用次数: 0
An investigation on the adhesion of dual-scale micro-nano composite structure on the surface of aluminum 双尺度微纳复合结构在铝表面的粘附性研究
IF 2.7 3区 材料科学 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-06-01 DOI: 10.1088/2051-672X/acdb89
Dong Yao, Guangfeng Shi, Jingran Zhang, S. Meng
Adhesion is a crucial characteristic of hydrophobic surfaces that significantly impacts their practical applications. This paper proposes an innovative method for preparing a dual-scale micro-nano composite structure surface by combining mechanical ruling and anodic oxidation, which demonstrates great potential in enhancing hydrophobic surface properties. Through the analysis of the influence of micro-groove depth on the adhesion of hydrophobic surfaces, it has been discovered that micro-groove dimensions can be used to control surface adhesion while maintaining hydrophobicity, without complex chemical modifications. These findings present a promising approach for tailoring the properties of hydrophobic surfaces to suit specific applications. Compared with the single-scale micro-groove array structures, the surface roughness of the dual-scale micro-nano composite structures is significantly increased, and the contact angle of the water droplet is significantly increased. At the same time, the hydrophobicity and adhesion of the surface of the dual-scale micro-nano composite structures were analyzed. The results show that after anodizing, the contact angle of the dual-scale micro-nano composite structure surface increases, and the surface adhesion can be controlled by adjusting the structural parameters of the micro-groove and the anodizing process parameters, to ensure that the surface presents hydrophobic property while realizing the controllable adhesion of the hydrophobic surface. In this paper, dual-scale micro-nano composite structures fabricated by the composite method have achieved hydrophobic properties, and the surface adhesion can be effectively controlled by adjusting the processing parameters. This method has certain reference significance for the preparation of the controllable adhesive hydrophobic surface and lays a foundation for the further study of the controllable adhesive hydrophobic surface.
附着力是疏水表面的一个重要特性,对其实际应用有重要影响。本文提出了一种结合机械研磨和阳极氧化制备双尺度微纳复合结构表面的创新方法,该方法在增强表面疏水性能方面具有很大的潜力。通过分析微槽深度对疏水表面粘附的影响,发现微槽尺寸可以在保持疏水性的同时控制表面粘附,无需复杂的化学修饰。这些发现提出了一种有希望的方法来定制疏水表面的特性,以适应特定的应用。与单尺度微槽阵列结构相比,双尺度微纳复合结构的表面粗糙度显著提高,水滴的接触角显著增大。同时,对双尺度微纳复合材料的表面疏水性和附着力进行了分析。结果表明:阳极氧化后,双尺度微纳复合结构表面的接触角增大,通过调整微槽结构参数和阳极氧化工艺参数可以控制表面附着力,在保证表面呈现疏水性的同时实现疏水性表面的可控附着力。本文采用复合方法制备的双尺度微纳复合材料结构实现了疏水性能,并且通过调整工艺参数可以有效控制表面附着力。该方法对可控胶粘剂疏水表面的制备具有一定的参考意义,为进一步研究可控胶粘剂疏水表面奠定了基础。
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引用次数: 0
All-laser route for anti-fouling superhydrophobic albronze fabrication and non-contact microbial detection 用于防污超疏水铝青铜制造和非接触微生物检测的全激光路线
IF 2.7 3区 材料科学 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-06-01 DOI: 10.1088/2051-672X/acddfe
Lisha Fan, Tianzhen Zhao, Qiangqiang Qian, Y. Zhu, Guolong Wu, Huaping Wu, Lianbo Guo, Jianhua Yao
Biofouling leading to clog is one of the severe issues underwater valve components are facing today. Establishing a superhydrophobic barrier against microorganisms for underwater albronze components is hence of great significance. We demonstrate an all-laser route for superhydrophobic albronze surface fabrication and non-contact microbial diagnostics. Laser-textured albronze surfaces with well-defined periodic valleys and crests exhibit excellent superhydrophobicity with a contact angle up to 151 ± 1° and a contact angle hysteresis of 0.9 ± 0.1°, more than twice that of an original albronze surface (66 ± 2°). The theoretical wettability diagram of water droplets on laser-textured albronze surfaces shows that the surface wettability transits from hydrophilicity towards hydrophobicity as the surface undulation level elevated, matching well with the experimental observation. According to surface chemistry analysis, carbonyl groups on the albronze surfaces are extensively eliminated by laser texturing and vacuum heating treatment, which contributes to the wettability transformation. The anti-fouling performance of the laser-textured albronze surfaces was comparatively studied in chalk ash aqueous solution, starch solution, and microbial suspension, respectively. Laser-induced breakdown spectroscopy was applied for non-contact microbial diagnostics. Greatly enhanced resistance to biofouling on laser-textured albronze surfaces was confirmed. An all-laser route for anti-fouling superhydrophobic albronze surface fabrication and non-contact microbial diagnostics show great promise for next-generation underwater equipment upgrade and on-site monitoring.
生物污染导致的堵塞是当今水下阀门部件面临的严重问题之一。因此,为水下铝青铜组分建立防微生物的超疏水屏障具有重要意义。我们展示了超疏水铝青铜表面制造和非接触微生物诊断的全激光路线。具有明确周期谷和波峰的激光织构albronze表面表现出优异的超疏水性,接触角高达151±1°,接触角迟滞为0.9±0.1°,是原始albronze表面(66±2°)的两倍多。激光织合albronze表面水滴的理论润湿性图表明,随着表面波动水平的升高,表面润湿性由亲水性向疏水性过渡,与实验观察结果吻合较好。表面化学分析表明,激光织构和真空热处理使铝青铜表面的羰基大量消除,有利于润湿性转变。分别在白垩灰水溶液、淀粉溶液和微生物悬浮液中比较研究了激光纹理albronze表面的防污性能。应用激光诱导击穿光谱法进行非接触微生物诊断。激光加工的铝青铜表面的抗生物污染能力得到了极大的增强。一种用于防污超疏水铝青铜表面加工和非接触式微生物诊断的全激光工艺为下一代水下设备升级和现场监测提供了巨大的前景。
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引用次数: 0
Experimental analysis of anodic coating process parameters of Al 5754 alloy by response surface method 响应面法对Al 5754合金阳极涂层工艺参数的实验分析
IF 2.7 3区 材料科学 Q2 ENGINEERING, MECHANICAL Pub Date : 2023-06-01 DOI: 10.1088/2051-672X/acdaaf
I. Celik, F. Erdemir, Isa Coruhlu
Aluminum 5754 alloy appears as a candidate material for many engineering applications in terms of its lightness and strength values. The surface properties of this alloy need to be improved for applications where there is surface damage such as friction and wear. In this study, Central composite design was applied to investigate the influences of anodic coating process parameters (voltage, coating time and grit size) on the response (i.e. surface roughness and coating thickness). The competence of the mathematical models recognized, and the importance of the regression coefficients were studied by ANOVA. The initial surfaces of the samples were sanded with 400, 800 and 1200 grit size and surfaces with 3 different roughnesses were obtained. Al 5754 specimens were anodic coated at 8 V, 12 V and 16 V voltages and combinations of time parameters of 10, 20 and 30 min The ANOVA results show that the designed models by RSM for average coating thickness and surface roughness are statistically important at the confidence level of 95%, and 80%, respectively. Maximum anodic coated layer of 29 μm was obtained at surface prepared with 1200 grit size, at 16 V of voltage and used for 30 min of anodizing time. The lowest roughness value of 0.676 μm was obtained at the surface was prepared with 1200 grit size, 8 V of voltage and anodizing time of 10 min.
铝5754合金出现在许多工程应用的候选材料在其轻和强度值。这种合金的表面性能需要改进,以用于有摩擦和磨损等表面损伤的应用。本研究采用中心复合设计研究阳极涂层工艺参数(电压、涂层时间和粒度)对响应(即表面粗糙度和涂层厚度)的影响。通过方差分析分析识别的数学模型的能力和回归系数的重要性。对样品的初始表面进行了400、800和1200粒度的磨砂处理,得到了3种不同粗糙度的表面。在8 V、12 V和16 V的电压下,以及10、20和30 min的时间参数组合下对Al 5754试样进行阳极涂覆。方差分析结果表明,用RSM设计的平均涂覆厚度和表面粗糙度模型分别在95%和80%的置信水平上具有统计学意义。阳极氧化时间为30min,在16v电压下,以1200粒度制备表面,阳极氧化时间为30min,获得了最大阳极镀层29 μm。在1200粒度、8 V电压、10 min阳极氧化条件下,制备的表面粗糙度最低,为0.676 μm。
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引用次数: 0
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