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4th International Conference on Adhesive Joining and Coating Technology in Electronics Manufacturing. Proceedings. Presented at Adhesives in Electronics 2000 (Cat. No.00EX431)最新文献

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The influence of adhesive composition on mechanical and electrical properties of joints between SMDs and PCBs 胶粘剂成分对smd与pcb连接处力学和电学性能的影响
R. Kisiel
The main goal of this paper is to establish how conductive adhesive composition will influence the electrical and mechanical properties of joints between SMDs and PCBs. Eight conductive adhesive compositions were investigated. The design of experiments methodology based on Taguchi orthogonal array was applied to compose the best adhesive properties for SMT. Two types of polymer matrix were applied. Two controllable factors for defining the compositions were used: type of filler material and level of volume contents of filler in adhesive. The filler materials and conductive adhesive compositions were prepared by AMEPOX Microelectronics, Poland. The individual adhesive joint resistance of 1206 jumper and adhesion of 1206 jumper to PCB were used as the measure of adhesive joint quality. It was found that the biggest influence on mechanical and electrical properties are the type of isolating resin and the type of filler material. For such compound adhesives the average individual joint resistance changed from 30 to 173 mn and average shearing force for 1206 component from 3 to 40 N.
本文的主要目的是确定导电胶粘剂成分将如何影响smd和pcb之间连接的电气和机械性能。研究了8种导电胶粘剂的组成。采用基于田口正交阵列的实验设计方法,优选出贴片贴片的最佳粘接性能。采用了两种聚合物基质。采用了填料的种类和填料在胶粘剂中的体积含量这两个可控因素来确定其组成。填充材料和导电胶组合物由波兰AMEPOX微电子公司制备。以1206跳线的单体粘接电阻和1206跳线对PCB的粘附力作为粘接质量的衡量指标。研究发现,隔离树脂的种类和填充材料的种类对其机电性能影响最大。对于这种复合胶粘剂,单个接头的平均阻力为30 ~ 173 mn, 1206个组分的平均剪切力为3 ~ 40 N。
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引用次数: 0
Epoxy adhesives with soldering properties 具有焊接性能的环氧胶粘剂
M. Lantzsch
There are two main advantages of epoxy resins with soldering properties: there are no more potentially harmful residues after soldering, and after the soldering process the epoxy residues act as a protective residue; the epoxy residues act as a mechanical reinforcement of the assembly (component + substrate). Epoxy resins with soldering properties can be classified in two groups of products: partial mechanical reinforcement around the specific solder joints; and full mechanical reinforcement beneath the body of the component.
具有焊接性能的环氧树脂有两个主要优点:焊接后没有更多的潜在有害残留物,并且在焊接过程后环氧残留物起到保护残留物的作用;环氧树脂残留物作为装配(组件+基材)的机械加固。具有焊接性能的环氧树脂可分为两类产品:特定焊点周围的部分机械增强;并且在组件的主体下面有完整的机械加固。
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引用次数: 0
Applicability of no-flow fluxing encapsulants and flip chip technology in volume production 无流焊剂封装和倒装芯片技术在批量生产中的适用性
P. Palm, K. Puhakka, J. Maattanen, T. Heimonen, A. Tuominen
Applicability of no-flow fluxing encapsulants and flip chip technology in volume production was studied. Adhesion of the underfill materials to different solder resists was measured with single lap shear test and the results compared with traditional underfills. No-flow underfiller was dispensed with standard in line dispenser. SnPb-bumped flip chip test structures were pick and placed on FR4 substrates by using standard volume production line. The bump pitch of the test chips was 250 /spl mu/m. Sample boards were also precured in standard production oven and postcured in baking oven. No-flow underfillers showed exceptionally good adhesion to used solder resists. With the no-flow underfillers flip chip proved to be transparent to the current SMA process, however the process window for dispensing and reflowing is relatively narrow.
研究了无流熔剂封装和倒装芯片技术在批量生产中的适用性。通过单搭接剪切试验,测定了底填材料对不同抗焊剂的附着力,并与传统底填材料进行了对比。用标准的在线点胶机分配无流底填料。采用标准量产生产线将snpb碰撞倒装芯片测试结构挑选并放置在FR4基板上。测试芯片的凹凸节距为250 /spl mu/m。样品板也在标准生产烘箱中进行了预处理,并在烘箱中进行了后固化。无流动填料对使用的阻焊剂表现出非常好的附着力。无流动下填料倒装芯片被证明对目前的SMA工艺是透明的,但是分配和回流的工艺窗口相对较窄。
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引用次数: 4
Anisotropic conductive adhesive films for flip chip on flex packages 柔性封装倒装芯片用各向异性导电胶膜
Li Li, T. Fang
Miniaturization and high performance demand more and more flip chip and chip scale packages for consumer products. New packages require increased functionality with a reduction in overall size and weight. The traditional flip chip approaches using solder bumps pose an unacceptably high cost for low end consumer products. Package technologies for integrated circuits with low to moderate I/O counts (below 150) are critical. A low cost and low profile flip chip on flex CSP package uses anisotropic conductive adhesive film (ACF). This package has the flexibility to use the existing wire bonding pad configuration without adding prohibitive redistribution and wafer solder bumping costs, and also eliminates the need for under-chip encapsulation. Material research and evaluations were conducted to optimize the adhesive material for flip chip on flex applications. Anisotropic conductive adhesive film bonding processes were developed through design of experiments. Critical bonding equipment parameters and process conditions were identified. ACF bonding duality was characterized to adjust the bonding equipment co-planarity. A double layer epoxy film with the second layer loaded with Au plated polymer spheres was identified to be the best ACF material. Contact resistances of the ACF joints were monitored though multiple reflow and thermal-mechanical shock cycles. Various volume production approaches were also explored.
小型化和高性能要求越来越多的倒装芯片和芯片级封装用于消费产品。新的封装要求在减小整体尺寸和重量的同时增加功能。传统的倒装芯片方法使用焊料凸点,对低端消费产品造成不可接受的高成本。对于具有低到中等I/O计数(低于150)的集成电路的封装技术至关重要。一种采用各向异性导电胶膜(ACF)的低成本、低姿态柔性CSP封装倒装芯片。该封装具有灵活性,可以使用现有的线键合焊盘配置,而不会增加过高的重新分配和晶圆焊料冲击成本,并且还消除了芯片下封装的需要。为优化倒装芯片柔性应用的粘接材料,进行了材料研究和评价。通过实验设计,开发了各向异性导电胶膜的粘接工艺。确定了关键的粘接设备参数和工艺条件。表征ACF键合对偶性,调整键合设备共平面度。双层环氧树脂膜第二层负载镀金聚合物球是最佳的ACF材料。通过多次回流和热-机械冲击循环监测ACF接头的接触电阻。还探索了各种批量生产方法。
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引用次数: 11
The evaluation of anisotropically conductive film for use in portable electronic products 便携式电子产品用各向异性导电薄膜的评价
K. Curran, M. Holloway, A. Lennox
Summary form only given, as follows. The use of anisotropically conductive film as an interconnect method for direct flip chip attach and for flex to glass offers many benefits to both product designers and SMT assembly engineers. However, as the technology in is relatively new, data on both processing conditions and field performance is limited. This paper is divided into two sections. Firstly, the processing parameters that influence the quality of joints obtained with ACF and how these processes can be optimised. Particular emphasis is given to the effect of processing conditions to joint reliability and electrical performance. The effect of storage conditions and the exposure of unused film will be examined. This data was gathered during the evaluation of an ordered anisotropic film material for use with flip chips. The second part of the paper concentrates on the performance of the material in a variety of environmental and stress tests used to simulate field conditions, including thermal shock, and high temperature and humidity environments. Particular emphasis will be given to the evaluation of the drop impact resistance of the adhesive joints, with background information on the measurement techniques used to simulate the impacts experienced by portable electronic devices such as CD players and mobile phones. This paper should provide a useful introduction to both product designers and process engineers interested in the use of anisotropic adhesives as an interconnect solution in portable electronic products.
仅给出摘要形式,如下。使用各向异性导电薄膜作为直接倒装芯片连接和柔性玻璃的互连方法,为产品设计师和SMT组装工程师提供了许多好处。然而,由于该技术相对较新,有关处理条件和现场性能的数据有限。本文分为两部分。首先,影响ACF关节质量的加工参数以及如何优化这些工艺。特别强调了加工条件对接头可靠性和电气性能的影响。将检查储存条件和未使用胶片的曝光的影响。这些数据是在评估用于倒装芯片的有序各向异性薄膜材料期间收集的。论文的第二部分重点介绍了该材料在各种环境和应力测试中的性能,这些测试用于模拟现场条件,包括热冲击和高温高湿环境。将特别强调对粘合接头的抗跌落冲击能力的评估,并提供用于模拟便携式电子设备(如CD播放机和移动电话)所经历的冲击的测量技术的背景资料。本文将为产品设计师和工艺工程师提供有用的介绍,他们对使用各向异性胶粘剂作为便携式电子产品的互连解决方案感兴趣。
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引用次数: 0
Adhesion performance and thermo-mechanical property of epoxy-based underfill 环氧基底填料的粘接性能及热机械性能
S. Luo, T. Yamashita, C. Wong
The adhesion and thermo-mechanical properties of epoxy underfills depend on the epoxy resin, the hardener, and the catalyst. In this study, three different epoxy resins, ERL4221 (cycloaliphatic type), EPON862 (bisphenol F type), and EPON 8281 (bisphenol A type), were cured with 4-methylhexahydrophthalic anhydride (MHHA) as the hardener using different catalysts: cobalt acetylacetonate (CAA), imidazole derivatives, and tertiary amines. The flow behavior of the epoxy systems was studied with a rheometer. The curing profiles were recorded using a differential scanning calorimeter (DSC), revealing varying catalytic effect for the different catalysts. The curing peak temperature increased in the following order: tertiary amine
环氧底料的附着力和热机械性能取决于环氧树脂、硬化剂和催化剂。本研究以4-甲基六氢邻苯二酸酐(MHHA)为硬化剂,以乙酰丙酮钴(CAA)、咪唑衍生物和叔胺为催化剂,对ERL4221(环脂肪型)、EPON862(双酚F型)和EPON 8281(双酚A型)三种不同的环氧树脂进行固化。用流变仪研究了环氧树脂体系的流动特性。用差示扫描量热仪(DSC)记录了固化曲线,揭示了不同催化剂的不同催化效果。固化峰温度的升高顺序为叔胺<咪唑衍生物<乙酰丙酮钴。通过热-力学分析仪(TMA)研究了体系的体性能。不同催化剂固化的环氧树脂具有不同的玻璃化转变温度(T/sub g/)和热膨胀系数(CTE)。其中,CAA催化体系的T/sub g/最高,CTE较低。由于ERL4221树脂的环脂肪族结构,与其他具有相同催化剂的体系相比,固化的ERL4221体系表现出最高的T/sub / g/。EPON8281体系的吸湿性一般低于其他环氧树脂体系。测量了下填土的表面张力。以SiO/sub 2/和Si/sub 3/N/sub 4/ (SiN)钝化硅模为衬底,通过模具剪切试验评价了其粘接强度。
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引用次数: 6
Modelling of ICA creep properties ICA蠕变特性建模
O. Rusanen
Flip chip bonding with isotropically conducting adhesives is gaining in popularity since it can simplify and reduce the cost of the interconnecting process. To effectively estimate the reliability of ICA flip chip joints, one needs to model the viscoelastic behaviour of the adhesives. Creep is an important property because it enables stress relaxation through non-recoverable strain. Ignoring ICA creep in FE-simulations will result in overestimation of stress and underestimation of strain in a joint. This paper proposes that ICAs can be modelled as a Maxwell element to calculate creep compliance rates. The creep compliance rates are needed for simulating stress-strain hysteresis curves during a thermal cycle. The calculated non-recoverable creep strains are also used to estimate the fatigue lifetime of a joint. Results suggest that the lifetime of ICA joints is influenced less by non-recoverable strain than the lifetime of tin-lead solder joints.
使用各向同性导电胶粘剂的倒装芯片键合越来越受欢迎,因为它可以简化和降低互连过程的成本。为了有效地估计ICA倒装接头的可靠性,需要对胶粘剂的粘弹性行为进行建模。蠕变是一个重要的性质,因为它使应力通过不可恢复的应变松弛。在有限元模拟中忽略ICA蠕变会导致对接头应力的高估和应变的低估。本文提出可以将ica建模为麦克斯韦单元来计算蠕变柔化率。蠕变顺应率是模拟热循环过程中应力-应变迟滞曲线所必需的。计算得到的不可恢复蠕变应变也可用来估计接头的疲劳寿命。结果表明,与锡铅焊点相比,ICA焊点的寿命受不可恢复应变的影响较小。
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引用次数: 8
Advanced substrates for wireless terminals 用于无线终端的先进基板
P. Savolainen
It has been estimated recently that within few years there will be more wireless terminals connected to the Internet and related services than there will be fixed equipment (desktop PCs, etc.). This means that the portable equipment needs high performance and high functionality combined with small size and low energy consumption, all this at low cost. Inevitably, very high packaging efficiency is needed and new packaging and substrate technologies will be required. Area array packages, especially chip scale package and flip chip, can provide minimal package size but the new packages require much higher routing capability from the substrates than before. New substrate technologies, such as microvia printed wiring boards have actively been developed in the last years, and they can meet the challenges for some time. However, with the fast integrated circuit development, there is clearly demand for technologies that give the solutions for the future.
据最近估计,在几年内,连接到互联网和相关服务的无线终端将超过固定设备(台式电脑等)。这意味着便携式设备需要高性能和高功能,同时需要小尺寸和低能耗,所有这些都需要低成本。不可避免地,需要非常高的封装效率,并且需要新的封装和基板技术。区域阵列封装,特别是芯片级封装和倒装芯片,可以提供最小的封装尺寸,但新封装需要比以前更高的基板布线能力。新的衬底技术,如微孔印刷线路板在过去几年中得到了积极的发展,它们可以在一段时间内应对挑战。然而,随着集成电路的快速发展,显然需要为未来提供解决方案的技术。
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引用次数: 7
Assembly of ultra thin and flexible ICs 组装超薄和柔性集成电路
C. Adler, G. Klink, M. Feil, F. Ansorge, H. Reichl
The Fraunhofer Institute for Reliability and Microintegration in Munich has developed a process for manufacturing ultra thin ICs with a thickness down to 10 /spl mu/m. These very thin ICs offer several advantages like low package height, flexibility and low topography for interconnection. These properties make them an ideal candidate for their integration in flexible substrates like polymer foil or even paper. Possible applications for such systems are electronic labels, tickets or security papers. For these systems different die bonding and electrical interconnection methods can be used. Dies are bonded by adhesive. Due to low topography ultra thin ICs can then be interconnected just by screen printing of polymer paste or by using the flip chip technique with anisotropic conductive adhesive. The paper describes new fundamentals for interconnection of ultra thin ICs and systems to flexible substrates. Accurate dosing of adhesive for die bonding with a thickness of adhesive of approx. 5 micron was developed. Solutions for handling of ultra thin and flexible ICs was found. An optimal process flow was developed by investigations at different types of substrates (paper, polymer foil, electronic flex substrates), different adhesives (epoxy, cyanacrylates) deposition methods (dispensing, stamping and dipping) and interconnection techniques. The properties of the assembled test systems, in due to reliability under mechanical and thermo mechanical stresses have been evaluated and are discussed.
位于慕尼黑的Fraunhofer可靠性和微集成研究所开发了一种制造厚度低至10 /spl mu/m的超薄集成电路的工艺。这些非常薄的集成电路具有几个优点,如封装高度低,灵活性和低互连地形。这些特性使它们成为集成在柔性衬底(如聚合物箔甚至纸张)中的理想候选者。这种系统的可能应用是电子标签、车票或防伪纸。对于这些系统,可以使用不同的模具粘合和电气互连方法。模具是用粘合剂粘合的。由于低地形,超薄集成电路可以通过聚合物浆料的丝网印刷或使用各向异性导电粘合剂的倒装芯片技术进行互连。本文描述了超薄集成电路和系统与柔性衬底互连的新基础。用于模具粘接的胶粘剂的精确剂量,胶粘剂的厚度约为。5微米被开发出来。找到了处理超薄柔性集成电路的解决方案。通过研究不同类型的基材(纸张、聚合物箔、电子柔性基材)、不同的粘合剂(环氧树脂、氰基丙烯酸酯)沉积方法(点胶、冲压和浸渍)和互连技术,得出了最佳的工艺流程。由于在机械和热机械应力下的可靠性,对组装测试系统的性能进行了评估和讨论。
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引用次数: 10
Development of processing diagrams for underfill resins 下填充树脂加工图的编制
J. Taweeplengsangsuke, R. Pearson
Underfill resins are used to reduce the solder fatigue in flip-chip assemblies. Both the underfilling and the curing process are crucial to the reliability of the finished products. A variety of techniques have been used to characterize the essential phenomena governing the processing of underfill resins. Such phenomena include wetting, flow behavior, cure kinetics, cure stresses, outgassing phenomena and void formation. We will show that processing diagrams for underfill resins can be developed based on these fundamentals and provide guidelines for the underfilling and curing steps. With such processing diagrams one should be able to design the underfilling and curing process using a scientific approach that allows one to save time and money from the usual trial and error method.
下填充树脂用于减少倒装芯片组件中的焊料疲劳。下填充和固化工艺对成品的可靠性至关重要。各种技术已被用于表征控制下填料树脂加工的基本现象。这些现象包括润湿、流动行为、固化动力学、固化应力、脱气现象和空洞形成。我们将展示下填充树脂的加工图可以基于这些基本原理开发,并为下填充和固化步骤提供指导。有了这样的处理图,人们应该能够用科学的方法设计下填和固化过程,从而节省时间和金钱,而不是用通常的试验和错误方法。
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引用次数: 1
期刊
4th International Conference on Adhesive Joining and Coating Technology in Electronics Manufacturing. Proceedings. Presented at Adhesives in Electronics 2000 (Cat. No.00EX431)
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