Pub Date : 2025-01-01DOI: 10.1016/j.tsf.2024.140577
Mukaddar Sk , Gourav , K. Ramachandran
Enhancing the efficiency of solar cells depends on minimizing reflection losses to boost photon absorption. In this study, we investigated the chemical etching process of pristine InP(100), (named as pris-InP(100)). Our findings demonstrate that the etching process resulted in a self-organizing V-groove microstructure, as revealed by atomic force microscopy and scanning electron microscopy. This induced V-groove microstructure resulted a significant reduction in the reflection loss. Through temporal variation in the etching process, we identified that a 5-minute etch (named as etch5-InP(100)), yielded the lowest reflectance. Additionally, radiofrequency (RF) magnetron sputtering was employed to deposit a 10 nm Nb2O5 thin film on both pris-InP (100) and etch5-InP (100) samples. The results indicated that the thin film on etch5-InP(100) exhibited significantly lower reflectance compared to pris-InP(100). Moreover, ab-initio calculations verified the stability and presence of native oxide at the interface of the Nb2O5/InP(100) heterostructure. Furthermore, dark current-voltage (I-V) characteristics indicated typical diode behaviour for both Nb2O5 thin films deposited on pris-InP(100) and etch5-InP(100). Notably, light I-V measurements revealed that the Nb2O5 thin film on etch5-InP(100) achieved a higher efficiency of 11.6 % compared to the 8.7 % efficiency of pris-InP(100). This study provides valuable insights and guidelines for the development of high-efficiency InP-based solar cells.
{"title":"11.6 % Efficient textured InP solar cell with Nb2O5: A cutting-edge electron transport layer innovation","authors":"Mukaddar Sk , Gourav , K. Ramachandran","doi":"10.1016/j.tsf.2024.140577","DOIUrl":"10.1016/j.tsf.2024.140577","url":null,"abstract":"<div><div>Enhancing the efficiency of solar cells depends on minimizing reflection losses to boost photon absorption. In this study, we investigated the chemical etching process of pristine InP(100), (named as <em>pris</em>-InP(100)). Our findings demonstrate that the etching process resulted in a self-organizing V-groove microstructure, as revealed by atomic force microscopy and scanning electron microscopy. This induced V-groove microstructure resulted a significant reduction in the reflection loss. Through temporal variation in the etching process, we identified that a 5-minute etch (named as <em>etch5</em>-InP(100)), yielded the lowest reflectance. Additionally, radiofrequency (RF) magnetron sputtering was employed to deposit a 10 nm Nb<sub>2</sub>O<sub>5</sub> thin film on both <em>pris</em>-InP (100) and <em>etch5</em>-InP (100) samples. The results indicated that the thin film on <em>etch5</em>-InP(100) exhibited significantly lower reflectance compared to <em>pris</em>-InP(100). Moreover, ab-initio calculations verified the stability and presence of native oxide at the interface of the Nb<sub>2</sub>O<sub>5</sub>/InP(100) heterostructure. Furthermore, dark current-voltage (I-V) characteristics indicated typical diode behaviour for both Nb<sub>2</sub>O<sub>5</sub> thin films deposited on <em>pris</em>-InP(100) and <em>etch5</em>-InP(100). Notably, light I-V measurements revealed that the Nb<sub>2</sub>O<sub>5</sub> thin film on <em>etch5</em>-InP(100) achieved a higher efficiency of 11.6 % compared to the 8.7 % efficiency of <em>pris</em>-InP(100). This study provides valuable insights and guidelines for the development of high-efficiency InP-based solar cells.</div></div>","PeriodicalId":23182,"journal":{"name":"Thin Solid Films","volume":"809 ","pages":"Article 140577"},"PeriodicalIF":2.0,"publicationDate":"2025-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"143178136","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Antimony triselenide (Sb2Se3) stands as a promising candidate for photovoltaic (PV) applications due to its favorable material- and optoelectronic properties. However, the realization of further advancements in device efficiency is hindered by the substantial deficit in open-circuit voltage (VOC) attributed to the presence of multiple defect states and detrimental recombination losses.
In this work, solar cells based on Sb2Se3 absorber layers deposited by chemical-molecular beam deposition method at substrate temperatures of 400 °C, 450 °C, and 500 °C. Due to the precise control of the Sb/Se ratio, Sb2Se3 thin films with stoichiometric composition were obtained, which was confirmed by energy-dispersive X-ray spectroscopy. The effect of substrate temperature on the morphology and electrical properties of Sb2Se3 thin-films were characterized by scanning electron microscopy and hot probe method. The PV performance of Mo/Sb2Se3/ZnCdS/CdS/ZnO/ITO/Au devices were investigated by current-voltage characteristics, and external quantum efficiency. The conductivity values tend to increase from 1.2 × 10–6 to 4.6 × 10–4 (Ω cm)-1 as the substrate temperature increased. Whereas, the trap-state density was determined between 7.3 × 1013 – 1.7 × 1014 cm-3 in the absorber layer by the space charge limited current method. Ultimatety, it has been shown that defect densities in Sb2Se3 films can be suppressed to some extent by optimizing the substrate temperature. Best solar cell performance of 5.36%, resulting from VOC of 476 mV, short-circuit current densit of 22.97 mA/cm−2, and fill factor of 49% at the substrate temperature of 450 °C.
{"title":"Effect of substrate temperature on the performance of Sb2Se3 thin film solar cells fabricated by chemical-molecular beam deposition method","authors":"T.M. Razykov , Lukas Schmidt-Mende , K.M. Kouchkarov , R.R. Khurramov , B.A. Ergashev , М. Makhmudov , D.Z. Isakov , M. Primmatov , R.T. Yuldoshov , Sh.B. Utamuradova","doi":"10.1016/j.tsf.2024.140565","DOIUrl":"10.1016/j.tsf.2024.140565","url":null,"abstract":"<div><div>Antimony triselenide (Sb<sub>2</sub>Se<sub>3</sub>) stands as a promising candidate for photovoltaic (PV) applications due to its favorable material- and optoelectronic properties. However, the realization of further advancements in device efficiency is hindered by the substantial deficit in open-circuit voltage (<em>V</em><sub>OC</sub>) attributed to the presence of multiple defect states and detrimental recombination losses.</div><div>In this work, solar cells based on Sb<sub>2</sub>Se<sub>3</sub> absorber layers deposited by chemical-molecular beam deposition method at substrate temperatures of 400 °C, 450 °C, and 500 °C. Due to the precise control of the Sb/Se ratio, Sb<sub>2</sub>Se<sub>3</sub> thin films with stoichiometric composition were obtained, which was confirmed by energy-dispersive X-ray spectroscopy. The effect of substrate temperature on the morphology and electrical properties of Sb<sub>2</sub>Se<sub>3</sub> thin-films were characterized by scanning electron microscopy and hot probe method. The PV performance of Mo/Sb<sub>2</sub>Se<sub>3</sub>/ZnCdS/CdS/ZnO/ITO/Au devices were investigated by current-voltage characteristics, and external quantum efficiency. The conductivity values tend to increase from 1.2 × 10<sup>–6</sup> to 4.6 × 10<sup>–4</sup> (Ω cm)<sup>-1</sup> as the substrate temperature increased. Whereas, the trap-state density was determined between 7.3 × 10<sup>13</sup> – 1.7 × 10<sup>14</sup> cm<sup>-3</sup> in the absorber layer by the space charge limited current method. Ultimatety, it has been shown that defect densities in Sb<sub>2</sub>Se<sub>3</sub> films can be suppressed to some extent by optimizing the substrate temperature. Best solar cell performance of 5.36%, resulting from <em>V</em><sub>OC</sub> of 476 mV, short-circuit current densit of 22.97 mA/cm<sup>−2</sup>, and fill factor of 49% at the substrate temperature of 450 °C.</div></div>","PeriodicalId":23182,"journal":{"name":"Thin Solid Films","volume":"808 ","pages":"Article 140565"},"PeriodicalIF":2.0,"publicationDate":"2024-11-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142655628","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
The triple-cation perovskite Cs0.05(MA0.17FA0.83)0.95Pb(I0.83Br0.17)3 was deposited using the hot-bar-coating method. The effects of the substrate temperature and coating bar sweep speed on the film quality were investigated. Coating the precursor solution at a substrate temperature of 150 °C, reduced fabrication time by eliminating the post-annealing process, which is essential to conventional film fabrication methods, i.e., the antisolvent method. We further investigated the dependence of thin film thickness and quality on the coating bar sweep speed, finding that the optimal film quality was achieved at a speed of 4 mm/s. Importantly, decomposition into PbI2 was not observed during film fabrication for the triple-cation perovskite. The results of solar cell property measurements, indicating that the fabricated devices maintained high performance for 500 h in ambient air, suggest that the hot-bar-coating method is a promising approach for producing perovskite solar cells with high atmospheric stability and potentially low cost.
{"title":"Fabrication of thin film for triple-cation perovskite via hot-bar-coating method without post-annealing process","authors":"Shogo Miyake , Genya Uzurano , Akihiko Fujii , Masanori Ozaki","doi":"10.1016/j.tsf.2024.140563","DOIUrl":"10.1016/j.tsf.2024.140563","url":null,"abstract":"<div><div>The triple-cation perovskite Cs<sub>0.05</sub>(MA<sub>0.17</sub>FA<sub>0.83</sub>)<sub>0.95</sub>Pb(I<sub>0.83</sub>Br<sub>0.17</sub>)<sub>3</sub> was deposited using the hot-bar-coating method. The effects of the substrate temperature and coating bar sweep speed on the film quality were investigated. Coating the precursor solution at a substrate temperature of 150 °C, reduced fabrication time by eliminating the post-annealing process, which is essential to conventional film fabrication methods, i.e., the antisolvent method. We further investigated the dependence of thin film thickness and quality on the coating bar sweep speed, finding that the optimal film quality was achieved at a speed of 4 mm/s. Importantly, decomposition into PbI<sub>2</sub> was not observed during film fabrication for the triple-cation perovskite. The results of solar cell property measurements, indicating that the fabricated devices maintained high performance for 500 h in ambient air, suggest that the hot-bar-coating method is a promising approach for producing perovskite solar cells with high atmospheric stability and potentially low cost.</div></div>","PeriodicalId":23182,"journal":{"name":"Thin Solid Films","volume":"808 ","pages":"Article 140563"},"PeriodicalIF":2.0,"publicationDate":"2024-11-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142655627","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-11-15DOI: 10.1016/j.tsf.2024.140564
B.E. Pushkarev, R.M. Nikonova, V.I. Lad'ynov
In the present work, a mechanism of the destruction of amorphous tantalum oxide Ta2O5 on the tantalum anode surface is suggested based on high absorption properties of tantalum. The data of analysis of the morphological peculiarities of the defective areas of the surface layers show that the destruction of the amorphous film occurs due to the growth of a pyramid-shaped defect; the pyramidal defect is not coherent with amorphous surface Ta2O5, and it is not a product of its crystallization. The nucleation and growth of the “pyramid” occurs due to the directed movement of oxygen during the oxidation of the tantalum surface along the grain boundaries to the region of triple junctions of the tantalum matrix with the subsequent local formation of crystalline Ta2O5. The suggested mechanism offig destruction can be realized when high-purity tantalum powders are used.
{"title":"Mechanism of the local destruction of the amorphous Ta2O5 layer on the surface of a tantalum anode","authors":"B.E. Pushkarev, R.M. Nikonova, V.I. Lad'ynov","doi":"10.1016/j.tsf.2024.140564","DOIUrl":"10.1016/j.tsf.2024.140564","url":null,"abstract":"<div><div>In the present work, a mechanism of the destruction of amorphous tantalum oxide Ta<sub>2</sub>O<sub>5</sub> on the tantalum anode surface is suggested based on high absorption properties of tantalum. The data of analysis of the morphological peculiarities of the defective areas of the surface layers show that the destruction of the amorphous film occurs due to the growth of a pyramid-shaped defect; the pyramidal defect is not coherent with amorphous surface Ta<sub>2</sub>O<sub>5</sub>, and it is not a product of its crystallization. The nucleation and growth of the “pyramid” occurs due to the directed movement of oxygen during the oxidation of the tantalum surface along the grain boundaries to the region of triple junctions of the tantalum matrix with the subsequent local formation of crystalline Ta<sub>2</sub>O<sub>5</sub>. The suggested mechanism offig destruction can be realized when high-purity tantalum powders are used.</div></div>","PeriodicalId":23182,"journal":{"name":"Thin Solid Films","volume":"808 ","pages":"Article 140564"},"PeriodicalIF":2.0,"publicationDate":"2024-11-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142655629","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-11-15DOI: 10.1016/j.tsf.2024.140568
M. Meneses , M.F. Ávila Meza , J.R. Ramos Serrano , Y. Matsumoto
Photoluminescent silicon oxycarbide (SiOxCy) thin films were deposited on n-type (100) silicon substrates using the organic catalytic chemical vapor deposition (OCat-CVD) technique employing tetra-ethyl orthosilicate (TEOS) as an organic-based precursor. These films were annealed at a temperature of 500, 800 and 1000 °C for 30 min in a nitrogen (N2) environment. The as-deposited and annealed SiOxCy films were analyzed using optical and structural characterizations, such as photoluminescence (PL), Fourier transform infrared (FTIR), X-ray photoelectron spectroscopy (XPS), Secondary ion mass spectrometry (SIMS) and scanning electron microscopy (SEM). The PL spectrum of the as-deposited film showed emission in the blue-green region, while the annealed SiOxCy films showed strong emission from blue to near-infrared. The PL in all the films was attributed to different structural defects related to oxygen and carbon that act as radiative centers in the SiOxCy network. The annealed films showed an increase in the emission intensity, where the annealed film at 800 °C displayed the highest emission intensity. This is related to an increase in the amount of radiative defects in the films due to structural and compositional changes after the thermal annealing (TA). XPS and SIMS measurements showed an oxygen incorporation with the TA, increasing from 54.6 at % to 63.8 at % for the as-deposited and annealed at 1000 °C films, respectively. FTIR spectra showed an increase in the Si-O-C and Si-O-Si bonds and the hydrogen and other radicals desorption. These results support the creation of radiative centers due to structural changes in the films after the thermal annealing.
{"title":"Effect of thermal annealing on the luminescent and structural properties of the SiOxCy thin films by organic catalytic chemical vapor deposition","authors":"M. Meneses , M.F. Ávila Meza , J.R. Ramos Serrano , Y. Matsumoto","doi":"10.1016/j.tsf.2024.140568","DOIUrl":"10.1016/j.tsf.2024.140568","url":null,"abstract":"<div><div>Photoluminescent silicon oxycarbide (SiO<sub>x</sub>C<sub>y</sub>) thin films were deposited on n-type (100) silicon substrates using the organic catalytic chemical vapor deposition (O<img>Cat-CVD) technique employing tetra-ethyl orthosilicate (TEOS) as an organic-based precursor. These films were annealed at a temperature of 500, 800 and 1000 °C for 30 min in a nitrogen (N<sub>2</sub>) environment. The as-deposited and annealed SiO<sub>x</sub>C<sub>y</sub> films were analyzed using optical and structural characterizations, such as photoluminescence (PL), Fourier transform infrared (FTIR), X-ray photoelectron spectroscopy (XPS), Secondary ion mass spectrometry (SIMS) and scanning electron microscopy (SEM). The PL spectrum of the as-deposited film showed emission in the blue-green region, while the annealed SiO<sub>x</sub>C<sub>y</sub> films showed strong emission from blue to near-infrared. The PL in all the films was attributed to different structural defects related to oxygen and carbon that act as radiative centers in the SiO<sub>x</sub>C<sub>y</sub> network. The annealed films showed an increase in the emission intensity, where the annealed film at 800 °C displayed the highest emission intensity. This is related to an increase in the amount of radiative defects in the films due to structural and compositional changes after the thermal annealing (TA). XPS and SIMS measurements showed an oxygen incorporation with the TA, increasing from 54.6 at % to 63.8 at % for the as-deposited and annealed at 1000 °C films, respectively. FTIR spectra showed an increase in the Si-O-C and Si-O-Si bonds and the hydrogen and other radicals desorption. These results support the creation of radiative centers due to structural changes in the films after the thermal annealing.</div></div>","PeriodicalId":23182,"journal":{"name":"Thin Solid Films","volume":"808 ","pages":"Article 140568"},"PeriodicalIF":2.0,"publicationDate":"2024-11-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142655631","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-11-15DOI: 10.1016/j.tsf.2024.140575
Ankit Kumar , Pravin Kumar , A S Dhaliwal
The manuscript investigates the structural and morphological characteristics of thin films of calcium stabilized zirconia (CSZ, 16 mol % CaO), synthesized through electron beam deposition on silicon wafers, with a focus on the phase evolution during annealing at 800 °C. The study compares these properties with yttria stabilized zirconia (YSZ, 8 mol % Y2O3) thin films. Rutherford backscattering spectrometry validates film composition, with thicknesses of ∼315 nm for CSZ and ∼285 nm for YSZ. X-ray diffraction initially identifies an amorphous structure, transitioning to a cubic phase post-annealing, with average crystallite sizes of 18.07 nm for CSZ and 16.22 nm for YSZ, corroborated by Raman spectroscopy. The lattice parameters are determined using Rietveld refinement. Surface morphology is investigated through field emission scanning electron microscope and atomic force microscopy shows a reduction in surface roughness from 6.05 nm to 1.34 nm for CSZ and from 4.54 nm to 1.64 nm for YSZ post-annealing, indicating enhanced homogeneity. Elemental distribution analysis using energy dispersive X-ray spectroscopy confirms film uniformity. The study provides insights into the structural evolution and morphological characteristics of calcium stabilized zirconia thin films, particularly at the nanoscale level, offering valuable contributions to its industrial applicability.
{"title":"Phase evolution and surface analysis of electron beam evaporated calcium and yttria-stabilized zirconia thin films","authors":"Ankit Kumar , Pravin Kumar , A S Dhaliwal","doi":"10.1016/j.tsf.2024.140575","DOIUrl":"10.1016/j.tsf.2024.140575","url":null,"abstract":"<div><div>The manuscript investigates the structural and morphological characteristics of thin films of calcium stabilized zirconia (CSZ, 16 mol % CaO), synthesized through electron beam deposition on silicon wafers, with a focus on the phase evolution during annealing at 800 °C. The study compares these properties with yttria stabilized zirconia (YSZ, 8 mol % Y<sub>2</sub>O<sub>3</sub>) thin films. Rutherford backscattering spectrometry validates film composition, with thicknesses of ∼315 nm for CSZ and ∼285 nm for YSZ. X-ray diffraction initially identifies an amorphous structure, transitioning to a cubic phase post-annealing, with average crystallite sizes of 18.07 nm for CSZ and 16.22 nm for YSZ, corroborated by Raman spectroscopy. The lattice parameters are determined using Rietveld refinement. Surface morphology is investigated through field emission scanning electron microscope and atomic force microscopy shows a reduction in surface roughness from 6.05 nm to 1.34 nm for CSZ and from 4.54 nm to 1.64 nm for YSZ post-annealing, indicating enhanced homogeneity. Elemental distribution analysis using energy dispersive X-ray spectroscopy confirms film uniformity. The study provides insights into the structural evolution and morphological characteristics of calcium stabilized zirconia thin films, particularly at the nanoscale level, offering valuable contributions to its industrial applicability.</div></div>","PeriodicalId":23182,"journal":{"name":"Thin Solid Films","volume":"808 ","pages":"Article 140575"},"PeriodicalIF":2.0,"publicationDate":"2024-11-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142707003","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
This work presents the results of a study on the crystal structure and hysteresis properties of nickel films (glass/Ni) and their layered composites (glass/Ni/Ta, glass/Ta/Ni/Ta) modified by thermomagnetic treatment. Using analysis of angular dependencies of coercive force, it has been shown that in the initial state all types of samples exhibit biaxial magnetic anisotropy, which is likely a result of the superposition of the "magnetostatic" and "magnetoelastic" mechanisms. We show that the thermomagnetic treatment can result in the formation of uniaxial or isotropic magnetic states, depending on the sample design.
{"title":"Structure and hysteresis properties of Ni/Ta nanocomposite films modified by thermomagnetic treatment","authors":"V.O. Vas'kovskiy , A.A. Bykova , N.A. Kulesh , A.N. Gorkovenko , V.N. Lepalovskij , P.A. Savin , N.V. Selezneva","doi":"10.1016/j.tsf.2024.140576","DOIUrl":"10.1016/j.tsf.2024.140576","url":null,"abstract":"<div><div>This work presents the results of a study on the crystal structure and hysteresis properties of nickel films (glass/Ni) and their layered composites (glass/Ni/Ta, glass/Ta/Ni/Ta) modified by thermomagnetic treatment. Using analysis of angular dependencies of coercive force, it has been shown that in the initial state all types of samples exhibit biaxial magnetic anisotropy, which is likely a result of the superposition of the \"magnetostatic\" and \"magnetoelastic\" mechanisms. We show that the thermomagnetic treatment can result in the formation of uniaxial or isotropic magnetic states, depending on the sample design.</div></div>","PeriodicalId":23182,"journal":{"name":"Thin Solid Films","volume":"808 ","pages":"Article 140576"},"PeriodicalIF":2.0,"publicationDate":"2024-11-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142707001","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-11-15DOI: 10.1016/j.tsf.2024.140567
Jianwei Zhai , Zhou Yu , Jun Hu
Graphene oxide (GO) coating has the advantages of high specific surface area and easy functional modification, and has great application prospects in orthopedic implants. However, its poor osteogenic properties limit its application and need to be further improved. Studies have shown that periodic nanostreaks on the surface of long bone during development are beneficial to improve osteogenic properties and promote periosteal tissue formation. Therefore, based on the idea of duplex modification combining surface coating and surface texture technology, this paper uses femtosecond laser to construct periodic structure on the surface of GO coating on titanium alloy substrate, and controls the surface micro-nano morphology and chemical composition of GO coating. The surface morphology, crystal structure and chemical composition were characterized and confirmed by scanning electron microscopy, X-ray diffraction, X-ray photoelectron spectroscopy (XPS), Raman spectroscopy, Fourier transform infrared spectroscopy (FTIR) and three-dimensional laser confocal microscopy. Using this technique, a uniform and complete GO coating is prepared and periodic nanofringes (i.e. laser-induced periodic surface structures) are formed on its surface under laser action without damaging the substrate material. In the case of a scan speed of 0.005m/s, the period changes from 924 nm to 442 nm when the laser power is increased from 0.4 W to 8W. Raman spectrum results show that the degree of graphitization increases and the disorder decreases under laser action. XPS and FTIR confirmed the removal of oxygen-containing groups and the conversion of Csp3 to Csp2 in the GO coating.
氧化石墨烯(GO)涂层具有比表面积大、易于功能修饰等优点,在骨科植入物中具有广阔的应用前景。然而,其不良的成骨特性限制了它的应用,需要进一步改进。研究表明,长骨在发育过程中,其表面周期性的纳米突起有利于改善成骨性能,促进骨膜组织的形成。因此,本文基于表面涂层与表面纹理技术相结合的双重改性思想,利用飞秒激光在钛合金基底的 GO 涂层表面构建周期性结构,并控制 GO 涂层的表面微纳形貌和化学成分。通过扫描电子显微镜、X 射线衍射、X 射线光电子能谱(XPS)、拉曼光谱、傅立叶变换红外光谱(FTIR)和三维激光共聚焦显微镜对表面形貌、晶体结构和化学成分进行了表征和确认。利用这种技术,可以制备出均匀完整的 GO 涂层,并在激光作用下在其表面形成周期性纳米流纹(即激光诱导的周期性表面结构),而不会损坏基底材料。在扫描速度为 0.005m/s 的情况下,当激光功率从 0.4 W 增加到 8 W 时,周期从 924 nm 变为 442 nm。拉曼光谱结果表明,在激光作用下,石墨化程度增加,无序度降低。XPS 和傅立叶变换红外光谱证实了在 GO 涂层中含氧基团的去除和 Csp3 向 Csp2 的转化。
{"title":"Surface texturized graphene oxide coating on Ti6Al4V by integrated femtosecond laser","authors":"Jianwei Zhai , Zhou Yu , Jun Hu","doi":"10.1016/j.tsf.2024.140567","DOIUrl":"10.1016/j.tsf.2024.140567","url":null,"abstract":"<div><div>Graphene oxide (GO) coating has the advantages of high specific surface area and easy functional modification, and has great application prospects in orthopedic implants. However, its poor osteogenic properties limit its application and need to be further improved. Studies have shown that periodic nanostreaks on the surface of long bone during development are beneficial to improve osteogenic properties and promote periosteal tissue formation. Therefore, based on the idea of duplex modification combining surface coating and surface texture technology, this paper uses femtosecond laser to construct periodic structure on the surface of GO coating on titanium alloy substrate, and controls the surface micro-nano morphology and chemical composition of GO coating. The surface morphology, crystal structure and chemical composition were characterized and confirmed by scanning electron microscopy, X-ray diffraction, X-ray photoelectron spectroscopy (XPS), Raman spectroscopy, Fourier transform infrared spectroscopy (FTIR) and three-dimensional laser confocal microscopy. Using this technique, a uniform and complete GO coating is prepared and periodic nanofringes (i.e. laser-induced periodic surface structures) are formed on its surface under laser action without damaging the substrate material. In the case of a scan speed of 0.005m/s, the period changes from 924 nm to 442 nm when the laser power is increased from 0.4 W to 8W. Raman spectrum results show that the degree of graphitization increases and the disorder decreases under laser action. XPS and FTIR confirmed the removal of oxygen-containing groups and the conversion of Csp<sup>3</sup> to Csp<sup>2</sup> in the GO coating.</div></div>","PeriodicalId":23182,"journal":{"name":"Thin Solid Films","volume":"808 ","pages":"Article 140567"},"PeriodicalIF":2.0,"publicationDate":"2024-11-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142655630","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-11-15DOI: 10.1016/j.tsf.2024.140580
Xiaoyu Gong , Shaolong Wang , Xiejing Luo , Anqing Fu , Chaofang Dong
The operating environment for bipolar plates in proton exchange membrane water electrolysis (PEMWE) systems is highly challenging, characterized by high electrical potential, acidic pH, and elevated temperatures. Bipolar plates must possess high corrosion resistance and electrical conductivity to ensure stable and efficient system perfomance. Therefore, surface coatings are essential to decelerate oxidation on the substrate surface, preventing a significant increase in interfacial contact resistance (ICR). This investigation applied a Cr/W/diamond-like carbon (DLC) coating to titanium alloy (Ti-6Al-4 V, also known as TC4) surfaces using magnetron sputtering. The multilayer coating system was designed to enhance electrical conductivity and corrosion resistance of the bipolar plate while ensuring good coating adhesion. At potentials of 1.2 V, 1.5 V, and 1.8 V, the current densities measured during potentiostatic polarization were 0.11 μA·cm-2, 0.19 μA·cm-2, and 0.4 μA·cm-2, respectively, showing a significant reduction compared to the TC4 matrix and demonstrating long-term stability. The Cr/W/DLC-coated TC4 bipolar plates exhibited an ICR of 16.98 mΩ/cm2 under a contact pressure of 1.4 MPa. These results suggest that the coating provides exceptional corrosion resistance under PEMWE operating conditions while retaining electrical conductivity.
{"title":"Optimization of titanium alloy bipolar plate performance in proton exchange membrane water electrolysis with Cr/W/diamond-like carbon coating","authors":"Xiaoyu Gong , Shaolong Wang , Xiejing Luo , Anqing Fu , Chaofang Dong","doi":"10.1016/j.tsf.2024.140580","DOIUrl":"10.1016/j.tsf.2024.140580","url":null,"abstract":"<div><div>The operating environment for bipolar plates in proton exchange membrane water electrolysis (PEMWE) systems is highly challenging, characterized by high electrical potential, acidic pH, and elevated temperatures. Bipolar plates must possess high corrosion resistance and electrical conductivity to ensure stable and efficient system perfomance. Therefore, surface coatings are essential to decelerate oxidation on the substrate surface, preventing a significant increase in interfacial contact resistance (ICR). This investigation applied a Cr/W/diamond-like carbon (DLC) coating to titanium alloy (Ti-6Al-4 V, also known as TC4) surfaces using magnetron sputtering. The multilayer coating system was designed to enhance electrical conductivity and corrosion resistance of the bipolar plate while ensuring good coating adhesion. At potentials of 1.2 V, 1.5 V, and 1.8 V, the current densities measured during potentiostatic polarization were 0.11 μA·cm<sup>-2</sup>, 0.19 μA·cm<sup>-2</sup>, and 0.4 μA·cm<sup>-2</sup>, respectively, showing a significant reduction compared to the TC4 matrix and demonstrating long-term stability. The Cr/W/DLC-coated TC4 bipolar plates exhibited an ICR of 16.98 mΩ/cm<sup>2</sup> under a contact pressure of 1.4 MPa. These results suggest that the coating provides exceptional corrosion resistance under PEMWE operating conditions while retaining electrical conductivity.</div></div>","PeriodicalId":23182,"journal":{"name":"Thin Solid Films","volume":"808 ","pages":"Article 140580"},"PeriodicalIF":2.0,"publicationDate":"2024-11-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142747723","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Layered zinc hydroxyl acetate (LZHA) nanosheet-assembled honeycomb-like and flower-like structures were synthesized by a chemical bath deposition method using aqueous zinc acetate solution as the bath solution and a porous ZnO coating as the substrate. The morphology of LZHA architectures growing on the surface of the substrate depends on the type of LZHA nucleation. The homogeneous nucleation facilitates the adsorption of crumpled LZHA nanosheets generated in the solution onto the substrate surface, whereas heterogeneous nucleation promotes the formation of flat LZHA nanosheets on the substrate surface. The crumpled and flat LZHA nanosheets serving as the seeds undergo cyclic “growth-division” processes to evolve into LZHA nanosheet-assembled honeycomb-like and flower-like structures, respectively. The hierarchical architecture features of the LZHA honeycombs and flowers can be topologically inherited without any crack and collapse when converted into ZnO by calcination. The LZHA honeycomb-like and Ag nanoparticle modified ZnO flower-like structures were characterized by a scanning electron microscope, field-emission scanning electron microscope, energy dispersive X-ray spectrometer and X-ray diffractometer. The synthesized ZnO honeycomb-like and flower-like structures show excellent hydrophobic properties owning to the appropriate roughness provided by the hierarchical structures. In particular, the surface assembled by ZnO honeycombs derived from their LZHA precursors with deposition time of 4 h shows a higher water contact angle of 162.3°. In addition, the Ag nanoparticle modification on the petals of ZnO flowers results in the formation of multi-scale rough surfaces, and thus increases the water contact angle. The synthesized superhydrophobic surfaces exhibit promising applications in fields such as anti-icing, anti-corrosion and reducing fluidic drag.
{"title":"Synthesis of zinc hydroxyl acetate nanosheet-assembled honeycomb-like and flower-like structures by chemical bath deposition method for the construction of hydrophobic surfaces","authors":"Rulin Dong, Jingyu Tan, Yiyi Ji, Zhixin Qi, Zhidong Chen, Yukai Chen","doi":"10.1016/j.tsf.2024.140569","DOIUrl":"10.1016/j.tsf.2024.140569","url":null,"abstract":"<div><div>Layered zinc hydroxyl acetate (LZHA) nanosheet-assembled honeycomb-like and flower-like structures were synthesized by a chemical bath deposition method using aqueous zinc acetate solution as the bath solution and a porous ZnO coating as the substrate. The morphology of LZHA architectures growing on the surface of the substrate depends on the type of LZHA nucleation. The homogeneous nucleation facilitates the adsorption of crumpled LZHA nanosheets generated in the solution onto the substrate surface, whereas heterogeneous nucleation promotes the formation of flat LZHA nanosheets on the substrate surface. The crumpled and flat LZHA nanosheets serving as the seeds undergo cyclic “growth-division” processes to evolve into LZHA nanosheet-assembled honeycomb-like and flower-like structures, respectively. The hierarchical architecture features of the LZHA honeycombs and flowers can be topologically inherited without any crack and collapse when converted into ZnO by calcination. The LZHA honeycomb-like and Ag nanoparticle modified ZnO flower-like structures were characterized by a scanning electron microscope, field-emission scanning electron microscope, energy dispersive X-ray spectrometer and X-ray diffractometer. The synthesized ZnO honeycomb-like and flower-like structures show excellent hydrophobic properties owning to the appropriate roughness provided by the hierarchical structures. In particular, the surface assembled by ZnO honeycombs derived from their LZHA precursors with deposition time of 4 h shows a higher water contact angle of 162.3°. In addition, the Ag nanoparticle modification on the petals of ZnO flowers results in the formation of multi-scale rough surfaces, and thus increases the water contact angle. The synthesized superhydrophobic surfaces exhibit promising applications in fields such as anti-icing, anti-corrosion and reducing fluidic drag.</div></div>","PeriodicalId":23182,"journal":{"name":"Thin Solid Films","volume":"808 ","pages":"Article 140569"},"PeriodicalIF":2.0,"publicationDate":"2024-11-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142655632","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}