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Pneumatic Artificial Muscle Actuators With Integrated Controls for Space Flight Applications 用于航天飞行的集成控制气动人工肌肉执行器
Christopher J. Netwall, James P. Thomas, M. Kubista, Kerry A. Griffith, Christopher Kindle, Jordan Schlater, Joseph T. Hays, Phillip A. Feerst, N. Wereley
The U.S. Naval Research Laboratory (NRL) has been developing a space-rated 7 degree of freedom (DOF) robot arm with a high payload-to-mass ratio as an alternative design to motor-gear driven robotic manipulators. The robot arm employs antagonistic pairs of pneumatic artificial muscle (PAM) actuators to control each degree-of-freedom (DOF) to achieve large force outputs relative to the PAM component masses. A novel feature of the NRL PAM actuator was the integration of the pneumatic control components inside the pressure-bladder, which not only reduces the volume of the robotic arm hardware but also reduces the pressurized-gas actuation volume in the PAM enabling significant reductions in gas consumption during actuation. This multifunctional design enables reductions in launch-weight costs and increases in operational endurance for space applications. The integration of these PAMs into a well-designed robotic-arm structure, in tandem with a newly developed control algorithm, has the potential to exceed the performance metrics of traditional motor-driven robot arms. This paper describes the development of the improved efficiency PAM design that is advancing this technology towards space flight readiness.
美国海军研究实验室(NRL)一直在开发一种具有高有效载荷-质量比的空间级7自由度(DOF)机器人手臂,作为电机齿轮驱动机器人操纵器的替代设计。机械臂采用对抗性气动人工肌肉(PAM)执行器对各自由度进行控制,以实现相对于PAM组件质量的大力输出。NRL PAM执行器的一个新特点是将气动控制组件集成在压力囊内,这不仅减少了机械臂硬件的体积,还减少了PAM中的加压气体驱动体积,从而显著降低了驱动过程中的气体消耗。这种多功能设计能够减少发射重量成本,并增加空间应用的操作续航时间。将这些pam集成到精心设计的机械臂结构中,再加上新开发的控制算法,有可能超越传统电机驱动的机械臂的性能指标。本文介绍了提高效率的PAM设计的发展,该设计正在推动该技术向太空飞行准备方向发展。
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引用次数: 0
Full-Field Deformation and Thermal Characterization of GNP/Epoxy and GNP/SMA Fiber/Epoxy Composites GNP/环氧树脂和GNP/SMA纤维/环氧复合材料的全场变形和热特性
Ugur Kilic, M. Sherif, S. Daghash, O. Ozbulut
Shape memory alloys (SMAs) are a class of metallic alloys that possess remarkable characteristics such as superelasticity and shape memory effect. Superelastic SMAs have been considered as fiber in polymer composites due to their ability to recover their deformation upon removal of load, good energy dissipation capacity and impact resistance. Graphene nanoplatelets (GNPs) consists of small stacks of graphene sheets that are two-dimensional. Both sides of atomic lattice of GNPs contact matrix of a composite system and can generate more sites for potential chemical and physical bonding with the host material. Most importantly, graphene sheets and their derivatives can be produced at large-scale for industrial demand at low-cost. This study explores the fabrication of multi-scale reinforced epoxy matrix composites in which GNPs and SMA strands are employed as nano- and micro-scale reinforcements, respectively. First, GNPs are dispersed into a ductile and brittle epoxy matrix to produce GNP/epoxy nanocomposites. To study the effect of GNP content on the behavior of the developed nanocomposite, GNPs are added to the epoxy-hardener mixture at different weight percentages (neat, 0.1%, 0.25%, 0.5%, 1%, and 2%). Uniaxial tensile tests of the developed nanocomposites are conducted under monotonic load up to failure. The optimum GNP content for GNP-reinforced epoxy matrix is determined and used in the fabrication of SMA fiber/epoxy composite. The developed multiscale reinforced epoxy composites are tested under tensile loading and their full-field strain and temperature behavior are monitored and evaluated using a digital image correlation system and an infrared thermal camera.
形状记忆合金是一类具有超弹性和形状记忆效应的金属合金。超弹性sma具有在载荷解除后恢复变形的能力、良好的能量耗散能力和抗冲击性,被认为是聚合物复合材料中的一种纤维。石墨烯纳米片(GNPs)由二维石墨烯片的小堆组成。GNPs的原子晶格两侧接触复合体系的矩阵,可以产生更多的位点与主体材料进行潜在的化学和物理键合。最重要的是,石墨烯片及其衍生物可以以低成本大规模生产以满足工业需求。本研究探索了以GNPs和SMA分别作为纳米级和微级增强材料的多尺度增强环氧基复合材料的制备。首先,将GNPs分散到延展性和脆性的环氧基体中,以制备GNP/环氧纳米复合材料。为了研究GNP含量对制备的纳米复合材料行为的影响,将GNPs以不同的重量百分比(纯、0.1%、0.25%、0.5%、1%和2%)添加到环氧树脂-硬化剂混合物中。对所研制的纳米复合材料进行了单轴拉伸试验。确定了GNP增强环氧基的最佳GNP含量,并将其用于SMA纤维/环氧复合材料的制备。利用数字图像相关系统和红外热像仪对所研制的多尺度增强环氧复合材料进行了拉伸载荷试验,并对其全场应变和温度行为进行了监测和评价。
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引用次数: 0
Experimental Technique to Estimate Interfacial Properties of Mechanoluminescent Particles in an Elastomer Matrix 弹性体基质中机械发光粒子界面性质的实验研究
S. Krishnan, N. Katsube, V. Sundaresan
Mechanoluminescent-particulate filled composites have been gaining significant interest for light generation, stress visualization, health monitoring, damage sensing and pressure mapping applications. Previous works on stress-dependence of light emission have modeled emission intensity as a function of macroscopic composite stress. While this approach may suffice from an application point of view, the resulting model may not represent the mechanoluminescence phenomenon accurately. This is because in particulate filled elastomer composites, particulate stresses can be significantly different from matrix and macroscopic stresses, especially in composites with moderate and low filler volume fraction. Experimental difficulty in measuring stresses within micron-sized particles necessitate micromechanical models that can connect macroscale measurements to microscale parameters through material properties. Apart from the material properties of the matrix and the particles, the bonding between the two dissimilar materials at their interface influences the stress transfer significantly. Cohesive zone modeling (CZM) approach defines the interface between particles and matrix as a piecewise linear stiffness element with possible degradation of stiffness beyond a certain strain. CZM provides a convenient way to not only predict particulate stress from macroscopic stress, but also to track interface damage and debonding. In this paper, we demonstrate an experimental technique to obtain cohesive zone parameters for mechanoluminescent-particulate filled elastomer composites, utilizing optical microscopy and Digital Image Correlation (DIC). CZM thus obtained can help predict particulate stresses and aid better modeling of the mechanoluminescence phenomenon. The experimental technique can also be easily adopted for other particulate-filled composites.
机械发光颗粒填充复合材料在光产生、应力可视化、健康监测、损伤传感和压力测绘等应用中获得了极大的兴趣。先前关于光发射应力依赖性的研究已经将发射强度建模为宏观复合应力的函数。虽然这种方法从应用的角度来看是足够的,但所得的模型可能不能准确地代表机械发光现象。这是因为在颗粒填充弹性体复合材料中,颗粒应力与基体和宏观应力有显著差异,特别是在填料体积分数适中和较低的复合材料中。测量微米级颗粒内应力的实验困难需要微观力学模型,该模型可以通过材料特性将宏观尺度测量与微观尺度参数联系起来。除了基体和颗粒的材料性质外,两种不同材料在其界面处的结合对应力传递有显著影响。内聚区建模(CZM)方法将颗粒与基体之间的界面定义为一个分段线性刚度单元,其刚度在超过一定应变时可能退化。CZM提供了一种方便的方法,不仅可以从宏观应力预测颗粒应力,而且可以跟踪界面损伤和脱粘。在本文中,我们展示了一种利用光学显微镜和数字图像相关(DIC)获得机械发光颗粒填充弹性体复合材料内聚区参数的实验技术。由此获得的CZM可以帮助预测颗粒应力,并有助于更好地模拟机械发光现象。该实验方法也可用于其它颗粒填充复合材料。
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引用次数: 0
A Three-Row Opposed Gripping Mechanism With Radial Configuration for Wall-Climbing Robots 爬壁机器人径向三排对置夹持机构
Chao Xie, Xuan Wu, XiaojieĀ Wang
This paper presents a three-row opposed gripping mechanism with radial configuration for wall-climbing robots inspired by the structure of the gripper of LEMUR IIB. The mechanism builds upon a kind of microspines for climbing robots. This work utilizes an opposed spoke configuration with 3 rows of 31 microspines on each linkage array, splayed around a central bracket. A single motor drives the 3 linkage arrays by a set of gears to achieve attachment and detachment procedures, and the trajectory of each linkage array tip makes the miniature spines easy to penetrate in and pull off the surfaces. The mechanism designed as a foot of climbing robots can vertically resist at least 1kg of load on rough surface. The findings provide a foundation for constructing a system for a rough-wall-climbing robot.
本文以狐猴IIB的夹持器结构为灵感,设计了一种面向爬壁机器人的径向三排对置夹持机构。这种机械装置建立在一种用于攀爬机器人的微棘上。这项工作利用了一个相对的辐条配置与3行31微棘在每个联动阵列,围绕中心支架展开。单个电机通过一组齿轮驱动3个连杆阵列实现附着和脱离过程,每个连杆阵列尖端的轨迹使得微型棘易于穿透和脱离表面。该机构设计为一英尺的攀爬机器人,可以在粗糙的表面上垂直抵抗至少1kg的载荷。研究结果为构建粗糙壁攀爬机器人系统奠定了基础。
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引用次数: 1
Investigation of the Fatigue Strength of Shape Memory Wires With Different Diameters 不同直径形状记忆丝疲劳强度的研究
Dennis Otibar, Benedict Theren, Antonia Weirich, B. Kuhlenkötter, H. Tung
The properties of shape memory alloy wires (SMA wires) have still not been sufficiently investigated, which is the reason why shape memory-based actuators can hardly be found in serial or commercial applications in industry. The most important parameter for industrial applications is the fatigue strength of SMA wires under cyclic activation with mechanical stress. So far only isolated and application-specific investigations have been carried out. Thus there are no reliable statements on fatigue strength or reliable design calculations for design and application. Among other things, this circumstance is considered to be the reason why the majority of companies is still not ready or willing to use SMA technology in series production. This paper deals with a series of tests to determine the fatigue life of shape memory wires of different diameters by means of the design of experiments. Primarily the results aim at making more reliable predictions about the fatigue strength of shape memory wires, which are subject to statistical safety. Besides, the focus is on the influence of the wire diameter on the fatigue strength. The interdependency parameters are strain, stress and wire diameter. The fatigue strengths are shown in standardized Wohler diagrams, which should serve as a basis for future fatigue tests of shape memory wires. The main influence on the fatigue strength is the strain as expected. Another interesting tendency can be seen in the dependence on the wire diameter. Thus, this paper makes a contribution to the further application of this technology in both industrial and scientific environments.
形状记忆合金丝(SMA丝)的性能还没有得到充分的研究,这是基于形状记忆的致动器在工业上很少有串行或商业应用的原因。工业应用中最重要的参数是SMA钢丝在机械应力循环激活下的疲劳强度。到目前为止,只进行了孤立的和特定应用的调查。因此,没有可靠的疲劳强度表述,也没有可靠的设计计算供设计和应用。除此之外,这种情况被认为是大多数公司仍未准备好或不愿意在批量生产中使用SMA技术的原因。本文采用试验设计的方法,对不同直径形状记忆丝的疲劳寿命进行了一系列试验研究。研究结果的主要目的是对形状记忆丝的疲劳强度进行更可靠的预测,并符合统计安全性。此外,重点研究了线材直径对疲劳强度的影响。相互依赖的参数是应变、应力和丝径。疲劳强度以标准化的维勒图表示,可作为今后形状记忆丝疲劳试验的依据。影响疲劳强度的主要因素是预期的应变。另一个有趣的趋势可以看到对线径的依赖。因此,本文为该技术在工业和科学环境中的进一步应用做出了贡献。
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引用次数: 0
Numerical Analysis and Experimental Verification of Synchronized Switching Damping Systems 同步开关阻尼系统的数值分析与实验验证
Fengling Zhang, Lin Li, Yu Fan, Jiuzhou Liu
Synchronized switch damping (SSD) technique utilizing piezoelectric elements is one of good methods of vibration control. This work develops numerical tools for dynamic analysis of structures with SSD dampers, and conducts experiments to verify the effectiveness. A cantilevered beam bonded with piezoelectric patches is considered as the host structure. Two types of SSD circuits are considered, one with no subsequent electric element (SSDS) and another with inductance (SSDI). Firstly, a lumped parameter electromechanical coupling model is employed, with parameters determined experimentally. Then, the frequency response curves of the nonlinear vibration systems are analyzed by the multi-harmonic balance method combined with alternating frequency-time techniques (MHBM/AFT). In order to verify the proposed method, an experimental study is performed. In the experiment SSD circuit is realized by an enhanced analog circuit which is more complex but also more stable than the original SSD circuits. The measured results are compared with those obtained by proposed numerical tools with good agreements. It is also shown that the modal frequencies and modal shapes of SSD systems are almost unchanged with the vibration amplitudes, which indicates that the nonlinear force generated by SSD has little influence on the characteristics of linear structure. It is verified both numerically and experimentally that SSDI damper can produce significant damping for multiple modes.
利用压电元件的同步开关阻尼技术是一种很好的振动控制方法。本文开发了具有固态硬盘阻尼器的结构动力分析的数值工具,并进行了实验验证。采用带有压电片的悬臂梁作为主体结构。考虑了两种类型的固态硬盘电路,一种是无后续电元件(SSDS),另一种是有电感(SSDI)。首先,采用集总参数机电耦合模型,通过实验确定参数;然后,采用多谐平衡法结合交变频时技术(MHBM/AFT)分析了非线性振动系统的频响曲线。为了验证所提出的方法,进行了实验研究。在实验中,固态硬盘电路采用一种增强的模拟电路来实现,该电路比原来的固态硬盘电路更复杂,但也更稳定。将实测结果与所提出的数值计算方法进行了比较,结果吻合较好。研究还表明,固态硬盘系统的模态频率和模态振型随振动幅值几乎不变,表明固态硬盘产生的非线性力对线性结构的特性影响很小。数值和实验验证了SSDI阻尼器在多模态下都能产生显著的阻尼。
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引用次数: 3
Woven Nitinol Fabric Strips Characterized in Tension via Finite Element Analysis and Geometric Modeling 基于有限元分析和几何建模的镍钛诺织物条材张力特性分析
Amanda Skalitzky, Caleb Petersen, A. Gurley, D. Beale
Nitinol in the form of wires, tubes, and plates have been explored extensively; however, the characteristics of Nitinol as a woven fabric have so far been little-studied analytically. It would be easier to design such a fabric if conventional fabric models were known to apply to Nitinol fabrics, potentially with modifications required by Nitinol’s unique properties. A 25 mm wide Nitinol narrow fabric has been manufactured using traditional weaving equipment using a proprietary process that achieves a uniform and tight weave. Heat-treatment and straight shape-set is applied to a single Nitinol wire and the woven Nitinol fabric at 600°C for 30 minutes. The 0.25 mm Nitinol wire constituent was tested using differential scanning calorimetry (DSC) to determine the transition temperatures (Mf, Ms, As, and Af), which were found on average to be 54.5°C, 66.9°C, 88.7°C, and 103.5°C respectively. Both the Nitinol wire and fabric were tested in a temperature-controlled chamber (testing temperatures ranged from room temperature to 200°C) in which the tensile stress-strain characteristics were observed. It was determined that existing analytical models can be employed to accurately estimate the overall tensile stiffness of woven Nitinol fabrics in a small-strain regime. Additionally, it was confirmed that the tensile loading of woven Nitinol fabric can be modeled in MSC.Adams with beam elements. In combination with the geometric model presented, woven Nitinol fabric behavior can be predicted from the experimental behavior of the constituent Nitinol wire.
镍钛诺在电线、管和板的形式已经被广泛探索;然而,迄今为止,对镍钛诺作为机织物的特性的分析研究还很少。如果已知传统的织物模型适用于镍钛诺织物,并可能根据镍钛诺的独特性能进行修改,那么设计这种织物就会容易得多。25毫米宽的镍钛诺窄织物使用传统的织造设备,采用专有的工艺,实现了均匀和紧密的编织。热处理和直定型适用于单个镍钛诺丝和编织镍钛诺织物在600°C下30分钟。采用差示扫描量热法(DSC)测定0.25 mm镍钛诺丝成分的转变温度(Mf、Ms、As和Af),平均温度分别为54.5℃、66.9℃、88.7℃和103.5℃。镍钛诺金属丝和织物在温控室(测试温度范围从室温到200°C)中进行测试,观察拉伸应力-应变特性。结果表明,现有的分析模型可以准确地估计机织镍钛诺织物在小应变状态下的整体拉伸刚度。此外,还证实了在MSC中可以模拟机织镍钛诺织物的拉伸载荷。亚当斯梁单元。结合所建立的几何模型,可以通过组成镍钛诺丝的实验行为来预测编织镍钛诺织物的行为。
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引用次数: 4
Target Shape Optimization of 3D Compliant Mechanism With Superelastic Joints and Shape Memory Actuation 具有超弹性关节和形状记忆驱动的三维柔顺机构目标形状优化
J. Jovanova, Angela Nastevska, M. Frecker
The shape memory effect and the superelasticity of nickel titanium (NiTi) alloys are beneficial for design of compliant mechanisms. The superelastic behavior of NiTi can be tailored for optimal flexure design in the compliant mechanism, allowing large deformation and shape change. The shape memory effect can also be utilized to actuate the compliant mechanism flexures enabling programing of the material to take on variety of shapes at different temperatures over time. The compliant mechanism analyzed in this work is inspired from 3D multi leg spider-like locomotion, enabling movement in all directions by triggering different target shapes in time. The control of the material spatial distribution facilitated by additive manufacturing will enable tailored superelastic and shape memory behavior in the flexures of the multifunctional 3D compliant mechanism. Design optimization and analyses as well as overall shape change are explored in this work. Superelastic joints are introduced as flexures to enable segment flexibility. The temperature change is used for actuation taking in consideration different initial strain conditions.
镍钛(NiTi)合金的形状记忆效应和超弹性有利于柔性机构的设计。NiTi的超弹性性能可以针对柔性机构的最佳挠曲设计进行定制,允许大变形和形状变化。形状记忆效应还可以用于驱动柔性机构弯曲,使材料的编程在不同温度下随时间呈现各种形状。本文分析的柔顺机构灵感来源于三维多腿蜘蛛式运动,通过及时触发不同的目标形状,实现全方位的运动。增材制造对材料空间分布的控制将使多功能3D柔性机构的弯曲具有量身定制的超弹性和形状记忆行为。本工作对设计优化和分析以及整体形状变化进行了探索。超弹性关节作为挠性引入,以实现节段的柔性。考虑不同的初始应变条件,采用温度变化作为驱动。
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引用次数: 0
Self-Sensing for Twisted String Actuators Using Conductive Supercoiled Polymers 基于导电超线圈聚合物的扭弦执行器自传感
David Bombara, V. Mansurov, Revanth Konda, Steven Fowzer, Jun Zhang
The twisted string actuator (TSA), as a recently discovered artificial muscle, has attracted a lot of attention as a compliant and powerful actuation mechanism. A TSA consists of two strings attached to a motor on one end and a load on the other end. The motor’s rotation twists the strings and generates linear actuation. A common challenge is to obtain TSAs’ strains using compact approaches. Previous studies exclusively utilized external position sensors that not only increased system cost, size and complexity, but also lowered actuator compliance. In this paper, self-sensing strategies are presented to estimate TSAs’ strains without external sensors. By incorporating conductive and stretchable nylon strings, called super-coiled polymer (SCP) strings, into TSAs, their strains can be estimated from the resistance values of SCP strings. Two self-sensing configurations are realized: (1) TSA with one regular string and one SCP string, and (2) TSA with two SCP strings. Experiments are conducted to show the correlation between the length and resistance of TSA under different conditions. Polynomial and Preisach hysteresis models were successfully employed to capture the Length – Resistance correlation and to estimate TSA’s length using the resistance.
扭弦致动器(TSA)作为一种柔性强的致动机构,近年来受到了广泛的关注。TSA由两根绳子组成,绳子一端连着马达,另一端连着负载。马达的旋转使琴弦扭曲,产生线性驱动。一个常见的挑战是使用紧凑的方法获得tsa的菌株。以往的研究只使用外部位置传感器,这不仅增加了系统成本、尺寸和复杂性,而且降低了执行机构的顺应性。本文提出了一种无需外部传感器即可估计tsa应变的自感知策略。通过将导电和可拉伸的尼龙弦(称为超卷曲聚合物(SCP)弦)纳入tsa,可以从SCP弦的电阻值估计其应变。实现了两种自感知配置:(1)一个正则字符串和一个SCP字符串的TSA;(2)两个SCP字符串的TSA。实验显示了不同条件下TSA的长度与电阻之间的相关关系。采用多项式滞后模型和Preisach滞后模型成功地捕获了长度-电阻的相关性,并利用电阻估计了TSA的长度。
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引用次数: 10
Self-Sensing Characterization of GNP and Carbon Black Filled Cementitious Composites 国产GNP和炭黑填充胶凝复合材料的自传感特性
Zhangfan Jiang, O. Ozbulut, G. Xing
Over the past decades, a number of structural health monitoring methods have been developed for condition assessment of concrete structures. Most of these methods require the installation of external sensors. Accelerometers are commonly used for vibration-based damage detection for the entire structure, while strain gauges are installed in order to detect cracking and damage at the component level. Conventional strain sensors, such as metal foil strain gauges, have been widely used to monitor local conditions in concrete structures. However, all of these sensors have certain shortcomings such as exhibiting limited durability and low gauge factor, and providing only pointwise strain measurements. Multifunctional cement-based composites that can determine their own strain and damage can overcome the limitations of these traditional sensors. This study explores the use of two different nanomaterials, namely graphene nanoplatelets (GNP) and carbon black (CB) for the development of self-sensing cementitious composites and the synergetic effects in their hybrid utilization. A simple fabrication method that does not require special treating procedures such as ultrasonication for dispersing nanomaterials is pursued. Twelve batches of mortar specimens reinforced with only GNP or CB at different concentrations, or with both GNP and CB fillers are prepared. A polycarboxylate-based superplasticizer is used to disperse nanomaterials and to increase the workability of the nano-reinforced mortar. Scanning electron microscope (SEM) is utilized to assess the distribution quality of nanomaterials. Standard cubic specimens are tested for compressive strength at 28 days. The bulk resistivity of the standard prismatic specimens is measured using the four-point probe method. The piezoresistive response of nano-reinforced cement composites is evaluated under the cyclic compressive loads.
在过去的几十年里,许多结构健康监测方法被开发出来用于混凝土结构的状态评估。这些方法大多需要安装外部传感器。加速度计通常用于对整个结构进行基于振动的损伤检测,而应变片则用于检测部件级别的开裂和损伤。传统的应变传感器,如金属箔应变片,已广泛用于监测混凝土结构的局部状况。然而,所有这些传感器都有一定的缺点,例如耐久性有限,测量系数低,并且只能提供点应变测量。多功能水泥基复合材料可以自行确定其应变和损伤,可以克服这些传统传感器的局限性。本研究探讨了使用两种不同的纳米材料,即石墨烯纳米片(GNP)和炭黑(CB)来开发自传感胶凝复合材料,以及它们在混合利用中的协同效应。一种简单的制造方法,不需要特殊的处理程序,如超声分散纳米材料。制备了12批仅添加不同浓度GNP或CB,或同时添加GNP和CB填料的砂浆试件。聚羧酸基高效减水剂用于分散纳米材料,提高纳米增强砂浆的和易性。利用扫描电子显微镜(SEM)评价纳米材料的分布质量。标准立方体试样在28天的抗压强度测试。采用四点探针法测量标准棱柱体试样的体电阻率。研究了纳米增强水泥复合材料在循环压缩载荷作用下的压阻响应。
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引用次数: 2
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ASME 2019 Conference on Smart Materials, Adaptive Structures and Intelligent Systems
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