In this study, a novel CoZnAl-LDH coating was synthesized in-situ on anodized aluminum through a hydrothermal method without introducing trivalent metal salts. Subsequently, a vanadate-intercalated LDH-VS coating was fabricated via ion exchange and hexadecyltrimethoxysilane (HDTMS) self-assembly, which integrated long-term corrosion resistance, friction reduction, and superhydrophobicity into a single coating. The morphology and structure of the coatings were investigated using SEM, EDS, XRD, FT-IR, and XPS. The coating performance was evaluated through scratch tests, contact angle, electrochemical, and friction wear tests. The results demonstrated that the contact angle of the LDH-VS increased from 26° to 154° and remained above 120° even after prolonged immersion, exhibiting outstanding self-cleaning and antifouling properties. After 28 days of immersion in 3.5 wt% NaCl solution, the corrosion current density of LDH-VS decreased by four orders of magnitude to 8.09 × 10−9 A·cm−2 compared to bare aluminum alloy and the microstructure remained intact, indicating excellent long-term corrosion resistance. Friction tests confirmed the superior friction reduction of the modified coating, with the average friction coefficient of LDH-VS decreasing to 0.28, significantly lower than that of the aluminum alloy. Scratch tests also verified the coating's excellent adhesion strength. This study provides new insights into the development and application of LDH in superhydrophobicity, long-term corrosion protection, and wear resistance.
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