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Optimising the refrigeration and cooling system of a platinum mine 某铂矿制冷冷却系统的优化设计
J. L. Buys, J. L. Buys, Deon Arndt, Lodewyk van der Zee, Alistair Holman, Riaan Deysel
The platinum mining sector of South Africa (SA) has been hit by the combined impacts of falling Platinum Group Metals (PGM) prices, labour strikes and escalating production costs. Therefore, in order for mines in the platinum sector to remain competitive, they need to reduce the energy consumption of electrical intensive mining equipment.
南非铂矿业受到铂族金属(PGM)价格下跌、劳工罢工和生产成本上升的综合影响。因此,为了使铂金部门的矿山保持竞争力,它们需要减少电气密集型采矿设备的能源消耗。
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引用次数: 14
Effects of load shifting on water quality in a Large Potable Water network 大型饮用水管网负荷转移对水质的影响
F. G. Jansen van Rensburg, R. Pelzer, A. Schutte
Mathematical analysis indicated that possibilities exist for load shifting projects on a Large Potable Water Utility (LPWU) in South Africa. The primary concern was that the load variation would have an effect on the water quality. Extensive simulation and testing aim to prove the project will not affect the water quality. In South Africa, the highest standard for drinking water is the Blue Drop award. The LPWU has received this award and strives to keep it. An investigation is launched to determine if this load shifting project would influence the quality of the drinking water. The potable water supplier adheres to the SANS 241. The investigation includes a simulation in a pumping simulation package to determine how the system would react to the changes. Results are compared to the normal operating parameters of the Water Treatment Works (WTW). Studies are done on each area of the plant. Site personnel confirmed and tests revealed that the pumped volume of water reduced during the two hours will not affect the water quality. It is established that it would be possible to use the sumps of the WTW to achieve a 20 MW load shift. The planned load shift is feasible and has no effect on any aspect of the water quality.
数学分析表明,南非大型饮用水公用事业公司(LPWU)的负荷转移项目存在可能性。主要担心的是负荷变化会对水质产生影响。大量的模拟和测试旨在证明该工程不会影响水质。在南非,饮用水的最高标准是蓝滴奖。LPWU获得了这个奖项,并努力保持它。一项调查已展开,以确定这项负荷转移工程是否会影响饮用水的质量。饮用水供应商遵守SANS 241标准。调查包括在泵送模拟包中进行模拟,以确定系统对变化的反应。结果与滤水厂的正常运作参数进行比较。对工厂的每个区域都进行了研究。现场人员证实,经测试,两小时内减少的抽水量不会影响水质。可以确定的是,利用世界污水处理厂的污水池实现20兆瓦的负荷转移是可能的。规划的负荷转移是可行的,对水质的任何方面都没有影响。
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引用次数: 0
Improving DSM project implementation and sustainability through ISO standards 通过ISO标准改善DSM项目的实施和可持续性
Mariska van Heerden, M. Kleingeld, J. Vosloo
Energy service companies (ESCos) have been assisting Eskom, South Africa's leading electricity utility, in implementing and managing energy projects around the country. However, the need for a sustainable energy management system (EnMS) within the Demand Side Management (DSM) projects does exist. An EnMS was designed to achieve the maximum possible energy savings performance on these projects. Three relevant International Organization for Standardization (ISO) standards were integrated into the development and implementation of this system. It provides a framework for project engineers and industrial clients to apply before, during and after project implementation. The Plan-Do-Check-Act (PDCA) cycle was applied throughout this article and follows the basic steps recommended by the relevant ISO standards. This cycle emphasises the concept of continual improvement. This article illustrates that the continual improvement of an ISO based EnMS will result in a sustainable increase in electricity savings. An overall increase in project quality can thus be defined and measured according to the electricity consumptions and electricity cost savings. The proposed EnMS was thus implemented and studied on five mines. The electricity cost savings from the selected projects resulted to nearly Rl8-million during project implementation. The EnMS therefore indicates that a continually controlled framework can improve the quality of DSM project implementation and sustainability. With the flexibility of changing the system according to impulsive constraints and client demands, the system can be used with various DSM projects.
能源服务公司(esco)一直在协助南非领先的电力公司Eskom在全国范围内实施和管理能源项目。然而,在需求侧管理(DSM)项目中确实存在对可持续能源管理系统(EnMS)的需求。能源管理系统的设计是为了在这些项目中实现最大可能的节能效果。三个相关的国际标准化组织(ISO)标准被整合到该系统的开发和实施中。它为项目工程师和工业客户在项目实施之前、期间和之后应用提供了一个框架。计划-执行-检查-行动(PDCA)循环在本文中应用,并遵循相关ISO标准推荐的基本步骤。这个循环强调了持续改进的概念。本文说明了基于ISO的能源管理系统的持续改进将导致电力节约的持续增加。因此,可以根据电力消耗和电力成本节约来定义和衡量工程质量的总体提高。因此,在五个地雷上实施和研究了拟议的能源管理系统。在项目实施期间,所选项目节省了近1800万卢比的电费。因此,能源管理系统表明,一个持续可控的框架可以改善电力需求管理项目实施的质量和可持续性。该系统具有可根据脉冲约束条件和客户需求灵活变更系统的特点,可用于各种电力需求侧管理项目。
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引用次数: 7
A performance-centred maintenance strategy for industrial DSM projects 为工业用电需求管理项目制定以性能为中心的维修策略
H. Groenewald, M. Kleingeld, J. Vosloo
Underperformance of industrial DSM projects is often caused by a lack of proper maintenance practices. This results in wasted electricity cost-savings opportunities and an increased demand for electricity on the national grid. A solution to the problem of underperforming industrial DSM projects is to apply a performance-centered maintenance (PCM) strategy. The various aspects of the PCM strategy are presented in this paper. It is based on the plan-do-check-act (PDCA) cycle for continuous improvement, which also forms part of the ISO 50001 energy management standard. Results show that the application of the PCM strategy could result in a performance increase of up to 70% when applied to underperforming industrial DSM projects. This proves the value of the PCM strategy to maximise and sustain the performance of industrial DSM projects.
工业用电需求管理项目的表现不佳往往是由于缺乏适当的维护实践造成的。这就造成了电力浪费,节省了成本的机会,并增加了国家电网的电力需求。解决工业用电需求管理项目表现不佳问题的方法是应用以性能为中心的维护(PCM)策略。本文介绍了PCM策略的各个方面。它基于持续改进的计划-执行-检查-行动(PDCA)循环,这也是ISO 50001能源管理标准的一部分。结果表明,当应用于绩效不佳的工业DSM项目时,PCM策略的应用可使绩效提高高达70%。这证明了PCM策略在最大化和维持工业用电需求管理项目绩效方面的价值。
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引用次数: 27
Biogas as a fuel source for the transport sector 沼气作为运输部门的燃料来源
S. Szewczuk
The South Africa transport sector is a major user of energy, in particular liquid fossil fuels that contribute to Green House Gas emissions. South Africa is committed to developing a Green Economy, but South Africa has significant challenges that will need to be overcome to realise Green Economy development opportunities. Population growth, and the rapid urbanisation and development, has resulted in urban sprawl with the marginalisation and degradation of land parcels. Large metropolitan areas are regional transport hubs and transportation accounts for a significant portion of local pollution and greenhouse gas emissions. Population growth and the increased need for mobility have placed increased demands on the transport infrastructure; and there is an urgent need to develop clean, low-carbon mass transport options that are accessible and affordable A legacy of mining has resulted in mine-dumps, with air-, water- and soil- contamination and degraded land. These lands are unutilised or underutilised and currently present socio-economic burdens to society. These mining impacted lands could grow energy crops to complement other sources of organic waste. Anaerobic digestion of these organic wastes and energy crops could produce biogas as a fuel for the transport sector. The purpose of this paper is to discuss the various issues that impact on the potential use of biogas a fuel for the transport sector.
南非的运输部门是能源的主要使用者,特别是造成温室气体排放的液体化石燃料。南非致力于发展绿色经济,但要实现绿色经济发展机遇,南非需要克服重大挑战。人口的增长和快速的城市化和发展导致了城市的扩张和土地的边缘化和退化。大城市是区域交通枢纽,交通运输占当地污染和温室气体排放的很大一部分。人口增长和流动性需求的增加对交通基础设施提出了更高的要求;迫切需要开发可获得且负担得起的清洁、低碳的大众运输选择。采矿的遗留问题导致了矿山堆放,造成空气、水和土壤污染以及土地退化。这些土地未被利用或未充分利用,目前给社会带来了社会经济负担。这些受采矿影响的土地可以种植能源作物,以补充其他有机废物来源。这些有机废物和能源作物的厌氧消化可以产生沼气作为运输部门的燃料。本文的目的是讨论影响运输部门潜在使用沼气作为燃料的各种问题。
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引用次数: 2
Performance of a CO2 water to water heat pump with less charge: Inlet temperature effects 低负荷CO2水对水热泵的性能:入口温度的影响
P. Maina, Z. Huan
A CO2 water to water heat pump system was used to investigate the effects of cooling and chilling water inlet temperature at reduced charge capacity (approximately 75% of the full charge). The temperature were adjusted between 10 °C to 30 °C in nine steps while the throttle valve opening adjusted between 100%, 50% and 25%. It was observed that the as the cooling water inlet temperature increased, the heat output and general performance of the system diminished but as the chilling water temperature increased, there was an improvement of the system performance. Therefore, the best temperature combination was cooling - chilling water temperature of 10 °C - 30 °C. The opposite, i.e. cooling - chilling water temperature of 30 °C - 10 °C was the worst. Nevertheless, the effects of the cooling water temperature were higher on the system performance than the effect of the chilling water temperature. These observations were true in all throttle valve settings, where, the smaller the throttle valve opening, the higher the performance.
使用CO2水对水热泵系统来研究在降低充能(约为满充能的75%)时冷却水和冷水进口温度的影响。温度在10°C至30°C之间分9步调节,节流阀开度在100%,50%和25%之间调节。结果表明,随着冷却水入口温度的升高,系统的输出热量和总体性能下降,但随着冷却水入口温度的升高,系统性能有所改善。因此,最佳温度组合为冷却-冷却水温度10℃- 30℃。相反,即冷却-冷却水温度为30°C - 10°C是最差的。冷却水温度对系统性能的影响大于冷却水温度对系统性能的影响。这些观察结果在所有节流阀设置中都是正确的,其中节流阀开度越小,性能越高。
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引用次数: 1
Challenges faced during implementation of a compressed air energy savings project on a gold mine 某金矿压缩空气节能项目实施过程中面临的挑战
J. I. Bredenkamp, A. Schutte, J. V. van Rensburg
Various challenges influence the implementation of an energy savings project on mine compressed air systems. These include, among others, operational changes, control limitations, industrial actions and installation delays. These challenges often lead to a project exceeding scheduled implementation time, exceeding the project budget and reduced quality of the achieved results. This study investigates and addresses the challenges faced during the implementation of a compressed air energy savings project on a gold mine. The study shows that although these problems have an impact on the implementation deliverables of the project, significant savings remain possible. An optimisation project is implemented on a gold mine's compressed air network. Despite the challenges that occur during the implementation of the project, an average evening peak-clip saving of 2.61 MW is achieved during the project's consecutive three-month performance assessment period. The power saving produces an annual cost saving of RI.46 million, calculated with the aid of the 201412015 Eskom tariffs.
矿井压缩空气系统节能项目的实施受到各种挑战的影响。其中包括操作变更、控制限制、工业行动和安装延迟。这些挑战通常会导致项目超出计划的实施时间,超出项目预算,并降低所取得成果的质量。本研究调查并解决了在金矿压缩空气节能项目实施过程中面临的挑战。研究表明,尽管这些问题对项目的实施成果有影响,但仍有可能节省大量资金。对某金矿压缩空气管网进行了优化设计。尽管在项目实施过程中遇到了挑战,但在项目连续三个月的绩效评估期间,平均实现了2.61兆瓦的夜间峰值节电。节能生产RI.46百万的年度成本节约,借助计算201412015 Eskom关税。
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引用次数: 10
Selecting measurement boundaries for Section 12L energy efficiency tax applications: A mining case study 为第12L节节能税应用选择测量边界:一个采矿案例研究
Hm Janse van Rensburg, R. Maneschijn, W. Booysen
Energy cost inflation, volatility surrounding the precious metal market and carbon taxes have placed pressure on South African mining companies to remain competitive. By investing in energy efficiency projects, mining companies lower both energy costs and their environmental impact. Section l2L of the Income Tax Act, 1962 (Act No 58 of 1962) has been implemented specifically to stimulate this energy efficiency investment. It allows companies a 45 cent per kWh tax deduction for energy savings verified in accordance with the SANS 50010 standard. Measurement boundary selection and data integrity both play an important role in this standard. However, the complex and integrated use of energy in the mining industry results in a time consuming trial and error operation to find a compliant measurement boundary. Therefore, in this paper a methodology is presented for simplifying the selection of a measurement boundary. An innovative way is thus used to determine SANS 50010 compliance. This enables the user to reduce the complexity of the process and also find the most feasible boundary in the shortest amount of time. Case studies are also presented by using a bird's eye view of the relevant components' measurement points.
能源成本通胀、贵金属市场波动和碳税给南非矿业公司带来了保持竞争力的压力。通过投资能源效率项目,矿业公司降低了能源成本和对环境的影响。《1962年所得税法》(1962年第58号法)第l2L条的执行是专门为了刺激这种能源效率投资。它允许公司按照SANS 50010标准,每千瓦时扣除45美分的节能税额。测量边界选择和数据完整性在本标准中都起着重要作用。然而,在采矿业中,复杂和综合的能源使用导致了耗时的试错操作,以找到一个兼容的测量边界。因此,本文提出了一种简化测量边界选择的方法。因此,采用了一种创新的方法来确定SANS 50010的合规性。这使用户能够减少过程的复杂性,并在最短的时间内找到最可行的边界。案例研究也通过使用相关组件测量点的鸟瞰图来呈现。
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引用次数: 2
Converting an ice storage facility to a chilled water system for energy efficiency on a deep level gold mine 将一个冰储存设施改造成一个冷冻水系统,以提高深层金矿的能源效率
D. Uys, M. Kleingeld, C. Cilliers
20% of the annual energy usage on a deep-level gold mine is consumed by the refrigeration system. Underground cooling demand also increases significantly with deeper mining activities due to high virgin rock temperatures (VRT). This study therefore focuses on the electricity usage of an ice storage system versus a chilled water system for underground cooling. A savings approach of converting an ice storage system to a chilled water system and varying the water flow through the system was thus implemented. The water flow was controlled by installing variable speed drives (VSDs) on the evaporator and condenser water pumps. The feasibility of the energy-efficiency approach was then simulated with a verified model. Simulation results indicated the feasibility of converting the thermal ice storage to a chilled water system and implementing the energy-efficiency approach on Mine M. An electricity saving of 9% when using a chilled water system was indicated by the simulation. Various problems encountered by the mine with the thermal ice storage system were also a motivation. Further, converting the glycol plant to a chilled water plant gave the mine an additional chiller to sufficiently meet underground demand. An annual summer power saving of 1.5 MW was achieved through the conversion and control strategy.
一个深层金矿每年20%的能源消耗是由制冷系统消耗的。由于原始岩石温度高,地下冷却需求也随着采矿活动的深入而显著增加。因此,本研究的重点是冰储存系统与用于地下冷却的冷冻水系统的电力使用。因此,实施了将冰储存系统转换为冷冻水系统并改变通过系统的水流的节约方法。通过在蒸发器和冷凝器水泵上安装变速驱动器(vsd)来控制水流。然后用验证的模型对节能方法的可行性进行了仿真。仿真结果表明,m矿将冰蓄热系统改造为冷冻水系统并实施节能措施是可行的。仿真结果表明,采用冷冻水系统可节电9%。矿井在蓄冰系统中遇到的各种问题也是一个动力。此外,将乙二醇厂改造成冷冻水厂给矿井提供了一个额外的冷却器,以充分满足地下需求。通过转换和控制策略,实现了每年夏季节电1.5 MW。
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引用次数: 13
Experimental study on the thermal performance of R600a, R290 and R600a/R290 mixtures in a retrofit R134a refrigeration system R600a、R290及R600a/R290混合物在R134a改造制冷系统中的热性能试验研究
T. Ramathe, Z. Huan, A. Mwesigye
Refrigeration systems play paramount roles in life quality of human beings and social development in terms of food security, environmental impact, and energy efficiency. The traditional CFC, HCFC, and HFC refrigerants have been in the process of phase-out and being replaced by the sustainable working fluids. In this paper, the experimental thermodynamic performance evaluation of the hydrocarbons R600a, R290 and their mixtures used in a vapour compression refrigeration system that utilizes R134a as a working fluid was carried out. Firstly, a theoretical analysis was developed to evaluate the feasibility of the retrofit by employing the vapour compression refrigeration cycle. The evaporation temperatures were ranging from -25 °C to 3 °C, and the condensation temperatures ranging from 25 °C to 65 °C with superheating and subcooling degrees constant at 5 °C. The thermodynamic and thermophysical properties were obtained using REFPROP software. Lastly, based on the results obtained from the theoretical analysis, the experimental comparison of the refrigeration cycle performance was conducted using a refrigeration system designed for R134a. The results show that both pure R600a and R290 cannot be recommended as drop-in substitutes for R134a due to their significant differences in thermophysical properties. A mixture of R600a/R290 50%/50% composition was found to be the most appropriate alternative refrigerant for the R134a system retrofit with a comparative thermal performance.
制冷系统在食品安全、环境影响和能源效率方面对人类的生活质量和社会发展起着至关重要的作用。传统的CFC、HCFC和HFC制冷剂正在逐步淘汰,并被可持续的工作流体所取代。本文对以R134a为工质的蒸汽压缩制冷系统中烃类R600a、R290及其混合物的热力学性能进行了实验评价。首先,从理论上分析了采用蒸汽压缩制冷循环进行改造的可行性。蒸发温度范围为-25°C ~ 3°C,冷凝温度范围为25°C ~ 65°C,过热度和过冷度恒定在5°C。利用REFPROP软件计算了其热力学和热物理性质。最后,在理论分析结果的基础上,利用为R134a设计的制冷系统进行了制冷循环性能的实验比较。结果表明,纯R600a和R290由于其热物理性质的显著差异,都不能作为R134a的替代材料。R600a/R290的50%/50%的混合物是R134a系统改造中最合适的替代制冷剂,具有比较的热性能。
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引用次数: 1
期刊
2015 International Conference on the Industrial and Commercial Use of Energy (ICUE)
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