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2019 IEEE International Conference on Industrial Engineering and Engineering Management (IEEM)最新文献

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Application of TPM Tools in an Automotive Battery Assembly Line TPM工具在某汽车电池装配线中的应用
Amelia Castillo-Revelo, Liseth Mañuico-Salas, Fernando Maradiegue-Tuesta, J. Alvarez-Merino
This study sets out to increase the overall efficiency of equipment in the automotive battery assembly line by reducing the number of non-compliant products. To this end, the root cause analysis was performed, and it determined that disconformities are caused by the lack of standardization of processes, paucity of working methods, and inadequate maintenance plans. The proposal of this study involves the use of total productive maintenance (TPM) tools as the modal analysis of failures and effects, self-maintenance, and planned maintenance based on reliability-centric maintenance (RCM). The joint use of these tools leads to an increase in the quality of automotive batteries. The application of TPM and RCM is subject to internal and external factors affecting a company. The proposed methodology can be applied to small and medium-sized manufacturing industries with different production lines. As a result of its application, the number of non-compliant batteries was reduced by 30%, machine efficiency increased by 3.00%, and the mean time between failures was reduced by 19.96%.
本研究旨在通过减少不合规产品的数量来提高汽车电池装配线设备的整体效率。为此,进行了根本原因分析,并确定不符合是由于缺乏标准化的过程,缺乏工作方法和不充分的维护计划造成的。本研究的建议涉及使用全面生产维护(TPM)工具作为故障和影响的模态分析,自我维护,以及基于可靠性中心维护(RCM)的计划维护。这些工具的联合使用导致汽车电池质量的提高。TPM和RCM的应用受到公司内部和外部因素的影响。该方法适用于具有不同生产线的中小型制造业。应用后,不合格电池的数量减少了30%,机器效率提高了3.00%,平均故障间隔时间减少了19.96%。
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引用次数: 0
Research on Strategic Leading Mechanism of Latecomer Firms 后发企业战略领先机制研究
Haibing Liu, Lei Yang, Qingrui Xu
The purpose of this paper is to analyze how the strategy of latecomer firms leads innovation and promotes the accumulation and improvement of capability in its development with an analytical framework of “strategy-innovation paradigm-capability” and tries to sum up the internal evolution logic of strategy. Based on this, it makes a longitudinal case study of Haier Group from 1984 to 2018. Through the research, it constructs the L.S.I.C model, which reveals the key role of the strategy in the innovation and capability in the catch-up process of latecomer firms: strategy leads innovation. Innovation is the basis of forming capability. Different innovation paradigm forms different enterprise capability. At the same time, the mechanism of strategic leading innovation is supported by leadership mechanism, learning mechanism and coordination mechanism. The contributions of this paper are as follows: it enriches the theoretical basis of strategic evolution, makes a pioneering analysis of the relationship between strategy, innovation and capability, and probes into the national technology policy.
本文旨在通过“战略-创新范式-能力”的分析框架,分析后发企业的战略在其发展过程中如何引领创新,促进能力的积累和提高,并试图总结出战略的内在演化逻辑。在此基础上,对1984 - 2018年海尔集团进行纵向案例研究。通过研究,构建了L.S.I.C模型,揭示了战略在后发企业追赶过程中对创新和能力的关键作用:战略引领创新。创新是形成能力的基础。不同的创新范式形成不同的企业能力。同时,战略领先创新机制由领导机制、学习机制和协调机制支撑。本文的贡献主要体现在:丰富了战略演进的理论基础,开创性地分析了战略、创新和能力之间的关系,并对国家技术政策进行了探讨。
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引用次数: 0
Application of SIRI for Industry 4.0 Maturity Assessment and Analysis SIRI在工业4.0成熟度评估与分析中的应用
Weidong Lin, M. Low, Y. T. Chong, C. L. Teo
Smart Industry Readiness Index (SIRI) is one of the Industry 4.0 maturity models that help industrial companies to identify the opportunities moving towards Industry 4.0. SIRI is strongly aligned with other global manufacturing initiatives, and has the potential to be one of the global standards for the future of manufacturing Industry 4.0. However there is little literature found on applications of SIRI due to it is a relatively new model released in 2017. This paper discussed the methodology and processes of applying SIRI to help companies to identify the gaps and opportunities moving towards industry 4.0. For illustration purpose, four pillars, i.e. Operations, Automation, Connectivity and Intelligence, are selected to illustrate the methodology and processes for assessing the respective dimensions. The designed rubrics with questionnaire to facilitate the processes and methodology are demonstrated with examples.
智能工业准备指数(SIRI)是工业4.0成熟度模型之一,可帮助工业公司识别迈向工业4.0的机会。SIRI与其他全球制造业计划紧密结合,并有可能成为未来制造业工业4.0的全球标准之一。然而,关于SIRI应用的文献很少,因为它是2017年发布的一个相对较新的模型。本文讨论了应用SIRI的方法和过程,以帮助公司识别迈向工业4.0的差距和机会。为了说明目的,选择四个支柱,即操作,自动化,连接和智能,来说明评估各自维度的方法和过程。设计的规则和问卷,以促进过程和方法,并举例说明。
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引用次数: 5
Working-Condition Importance Measures for Multi-Component Systems 多部件系统工况重要性措施
Zhiqiang Chen, Xiaoyang Zhu
In industry, the working conditions of systems are complicated. It may contain some adverse/favorable factors that can damage/improve components' reliabilities compared to that in the designed working condition. The same product/system may also work in different sites whose conditions exist significant differences to each other. Then the reliability of the system is not only determined by system structure, components' designed reliabilities, etc. It can be also influenced by its working condition. In previous researches in importance measures, the environmental influence on system reliability has been paid little attention. In this paper, two working-condition importance measures for multi-component systems are introduced.
在工业中,系统的工作条件是复杂的。与设计工况相比,它可能包含一些不利/有利因素,这些因素会损害/提高部件的可靠性。相同的产品/系统也可能在不同的地点工作,这些地点的条件彼此之间存在显著差异。系统的可靠性不仅取决于系统的结构、部件的设计可靠性等。它也会受到其工作条件的影响。在以往的重要度量研究中,环境对系统可靠性的影响很少得到重视。本文介绍了多部件系统的两种工况重要性测度。
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引用次数: 1
Use of Pull Product Development for Enhancing Lean Startups 利用拉动式产品开发提高精益创业
V. Isoherranen, R. Ratnayake
To succeed in product development starting from new product concepts is a challenging task. The lean startup methodology (LSM) enables on agile testing and learning cycle to validate hypotheses at the product idea/concept generation level when traditional stage-gate product development process is too resource consuming and is lacking speed to market. Lean startups are significantly challenged by subsequent financial and related other resource restrictions and subsequently it leads to minimal viable products (MVPs). An MVP provides minimum sufficient product features to satisfy early consumers in which provide feedback and revenue for future product development i.e. product market fit. When there are many previously developed MVPs in the market. It is not clear how to pull them to be the products with minimum viable product features (MVPFs) as the consumer demands rise over the time. This manuscript first briefly discusses current challenges in lean startups and concept of lean/pull product development. Then, it presents a framework to demonstrate pull product development process. Finally, with the support of a case study, it demonstrates how to use multi-criteria analysis methodology to recognize MVPFs. An illustrative analysis and results are presented to demonstrate the use of the suggested approach for recognizing MVPFs.
从新的产品概念出发,成功地进行产品开发是一项具有挑战性的任务。当传统的从阶段到阶段的产品开发过程过于消耗资源,缺乏上市速度时,精益创业方法(LSM)使敏捷测试和学习周期能够在产品想法/概念生成层面验证假设。精益创业公司会受到随后的财务和相关的其他资源限制的极大挑战,随后它会导致最小可行产品(mvp)。MVP提供了足够的产品功能,以满足早期消费者,为未来的产品开发提供反馈和收入,即产品市场契合度。当市场上有许多之前开发的mvp时。随着消费者需求的增加,如何将它们拉到具有最小可行产品功能(mvpf)的产品尚不清楚。本文首先简要讨论了当前精益创业面临的挑战以及精益/拉动式产品开发的概念。然后,提出了一个框架来演示拉式产品的开发过程。最后,通过案例分析,说明了如何使用多准则分析方法来识别mvpf。一个说明性的分析和结果提出,以证明使用建议的方法来识别mvpf。
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引用次数: 1
Analysis of User Groups for Assistance Systems in Production 4.0 生产4.0中辅助系统的用户群分析
B. Mark, Luca Gualtieri, E. Rauch, Rafael A. Rojas, Dollaya Buakum, D. Matt
The fourth industrial revolution aims to digitize the production chain. The goal is to optimize production processes while minimizing error rates and contemporaneously increasing the productivity. Not only the production lines are considered, but also the employee himself, for whom the working environment should be designed to be more comfortable, ergonomic and adapted to the individual needs. To get closer to this goal, assistance systems can be used, which accompany the worker through appropriate support during the daily work routine. The following paper discusses various assistance systems both identified in scientific literature and on the market, as well as categorizes diverse user groups in the present production 4.0. As a result, the paper provides a proposal for the matching of assistance systems with the identified user groups.
第四次工业革命的目标是将生产链数字化。目标是优化生产过程,同时最大限度地减少错误率,同时提高生产率。不仅要考虑生产线,还要考虑员工本身,对他们来说,工作环境应该设计得更加舒适,符合人体工程学,适应个人需求。为了更接近这一目标,可以使用辅助系统,在日常工作中陪伴工人进行适当的支持。下面的文章讨论了科学文献和市场上的各种辅助系统,并对当前生产4.0中的不同用户群体进行了分类。因此,本文提出了将援助系统与已确定的用户群体相匹配的建议。
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引用次数: 10
On the Need for Effective Lean Daily Management in Engineering Design Projects: Development of a Framework 工程设计项目有效精益日常管理的必要性:一个框架的开发
Daria Biskupska, R. Ratnayake
Engineering contractors (ECs) need to focus on minimizing performance waste, in order to maintain their competitiveness, as the global petroleum industry experiences lack of investments in new projects, due to low oil and gas prices. This requires ECs to put great emphasis on: improving timeliness of current equipment deliveries; cost-effective and timely implementation of documentation; increased efficiency of engineering tools; and development of new products for future orders. Lean Daily Management (LDM) elements, such as visual control boards, daily accountability, and leader standard work, etc., with identified key performance indicators, support leaders to continuously improve processes and eliminate waste. This manuscript demonstrates the basics of LDM, then presents the findings regarding design project delivery and performance in a case study EC company. It also demonstrates the potential of using LDM to solve the existing challenges pertaining to design projects' delivery in the case study company. Finally, it presents a methodology and guidelines for implementing LDM to minimize backlog of design projects and waste of design projects' delivery process in the case study EC company, to avoid over-budget circumstances.
由于油气价格低迷,全球石油行业缺乏对新项目的投资,为了保持竞争力,工程承包商(ec)需要将重点放在最大限度地减少绩效浪费上。这就要求共同体高度重视:提高目前设备交付的及时性;具有成本效益和及时执行文件;提高工程工具的效率;并为未来的订单开发新产品。精益日常管理(LDM)要素,如可视化控制板、日常问责制、领导标准工作等,以明确的关键绩效指标,支持领导持续改进流程,消除浪费。本文演示了LDM的基础知识,然后在一个EC公司的案例研究中介绍了有关设计项目交付和性能的发现。它还展示了在案例研究公司中使用LDM来解决与设计项目交付相关的现有挑战的潜力。最后,本文提出了一种实施LDM的方法和指导方针,以最大限度地减少设计项目的积压和设计项目交付过程中的浪费,以避免超支的情况。
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引用次数: 5
Using Survival Signature to Analyze Availability of Repairable System 用生存签名分析可修系统的可用性
Zhihong Xu, Yufeng Sun, Guangyan Zhao
Repairable system is generally dealt by Markov modeling method. But the state space will exponentially explode with increasing number of components. Thus, a newly emerging concept, survival signature, is utilized in this paper to help reduce state space in Markov modeling. On the basis of that, mathematical expressions of availability for repairable system consisting of homogenous components as well as system of heterogeneous components are derived. The final cases demonstrate the application of this method and the method is proved to be efficiency.
可修系统一般采用马尔可夫建模方法。但是状态空间将随着组件数量的增加呈指数爆炸。因此,本文利用一个新出现的概念——生存签名来帮助减少马尔可夫建模中的状态空间。在此基础上,导出了由同质部件组成的可修系统和由异质部件组成的可修系统的可用性数学表达式。最后的算例验证了该方法的应用,证明了该方法的有效性。
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引用次数: 3
A Hierarchical Feature Fusion-based Method for Defect Recognition with a Small Sample 基于层次特征融合的小样本缺陷识别方法
Yiping Gao, Liang Gao, Xinyu Li
As one of the breakthroughs in modern manufacturing, deep learning (DL) performs large-scale network architectures and achieves some outstanding performances in vision-based defect recognition. However, most of these large-scale networks require a large sample for training, and a small sample might cause the networks overfitting and collapse. Since the defect often occurs with a low probability, it is costly to collect large-scale samples. To overcome this problem, a hierarchical feature fusion-based method is introduced for defect recognition with a small sample. The proposed method divides a pretrained VGG16 network into different blocks, and learns the hierarchical features from the low- and high- level blocks. The results are better than the other methods. This result manifests the proposed method suits problem, and the defect recognition could be deployed earlier with the proposed method.
深度学习(deep learning, DL)作为现代制造业的突破之一,在基于视觉的缺陷识别中实现了大规模的网络架构,并取得了一些突出的性能。然而,这些大规模的网络大多需要大样本进行训练,小样本可能会导致网络过拟合和崩溃。由于缺陷通常以低概率发生,因此收集大规模样品的成本很高。为了克服这一问题,提出了一种基于层次特征融合的小样本缺陷识别方法。该方法将预训练好的VGG16网络划分为不同的块,并从低、高层块中学习层次特征。结果优于其他方法。结果表明,该方法适合实际问题,可以较早地部署缺陷识别。
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引用次数: 5
Efficient Compression and Preprocessing for Facilitating Large Scale Spatiotemporal Data Mining - A Case Study based on Automatic Identification System Data 面向大规模时空数据挖掘的高效压缩与预处理——以自动识别系统数据为例
Haiyan Xu, Vasundhara Jayaraman, Xiuju FU, N. Othman, Wanbing Zhang, Xiaofeng Yin, Deqing Zhai, R. Goh
The large scale deployment of sensor, Global Positioning System (GPS) and other mobile devices generates large volumes of spatiotemporal data, which facilitates the understandings of objects' movement trajectories and activities. However, it is very challenging to store, transfer and load such a large volume of data into system memory for processing and analysis. In this study, we look into a study case that processes the large scale of Automatic Identification System (AIS) data in the maritime sector, and propose a computational framework to efficiently compress, transfer and acquire necessary information for further data analysis. The framework is composed of two parts: The first is a lossless compression algorithm that compresses the AIS data into binary form for efficient storage, speedy loading and easy transfer across networks and systems within the organization; the second is an aggregation algorithm which derives movement and activity information of vessels grouped by grid and/or time window from the compressed binary files, therefore improves data accessibility and reduces storage demand. The proposed framework has been applied to extract vessel movement information within Singapore port with high compression rate and fast access speed, and it can be extensively applied for other data processing applications.
传感器、全球定位系统(GPS)和其他移动设备的大规模部署产生了大量的时空数据,这有助于理解物体的运动轨迹和活动。然而,将如此大量的数据存储、传输和加载到系统内存中进行处理和分析是非常具有挑战性的。在本研究中,我们研究了一个处理海事部门大规模自动识别系统(AIS)数据的研究案例,并提出了一个计算框架,以有效地压缩、传输和获取进一步数据分析所需的信息。该框架由两部分组成:第一部分是无损压缩算法,该算法将AIS数据压缩成二进制形式,以便在组织内的网络和系统之间高效存储、快速加载和轻松传输;第二种是聚合算法,该算法从压缩的二进制文件中提取按网格和/或时间窗口分组的船舶的运动和活动信息,从而提高数据的可访问性并减少存储需求。该框架已应用于新加坡港口内船舶运动信息提取,压缩率高,访问速度快,可广泛应用于其他数据处理应用。
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引用次数: 3
期刊
2019 IEEE International Conference on Industrial Engineering and Engineering Management (IEEM)
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