Pub Date : 2024-09-25DOI: 10.1016/j.ceramint.2024.09.260
Baofeng Tu, Aokai Sun, Xiaojing Wang, Huiying Qi, Tonghuan Zhang, Peng Qiu, Di Liu
The development of highly active cathode is crucial to promote the electrochemical performance of intermediate-temperature solid oxide fuel cells (IT-SOFCs). Here, it is reported the cobalt and/or iron ions as dopants into Ba(Zr, Y)O3-δ with the nominal chemical formulae of BaCo0.4Fe0.4Zr0.1Y0.1O3-δ (BCFZY), BaCo0.8Zr0.1Y0.1O3-δ (BCZY), and BaFe0.8Zr0.1Y0.1O3-δ (BFZY), which all form the main cubic perovskites in addition to a small amount of co-assembled hexagonal D-Ba(Co, Fe)O3-δ, D-BaCoO3-δ, and D-BaFeO3-δ under the same preparing condition. Among three samples, BCZY composite shows the highest capacity of O2 adsorption, lower thermal expansion coefficient (19.1 × 10−6 K−1), and highest electrical conductivity of 2.73 S cm−1 (750 °C). The symmetric cell with BCZY composite cathode exhibits excellent ORR activity with the lowest area specific resistance of 0.10 Ω cm2 at 700 °C, which is 0.71 and 0.67 times those of BCFZY composite and BFZY composite cathodes. Accordingly, the single cell with BCZY composite cathode shows the lowest RP of 0.16 Ω cm2 and the highest peak power density of 2.24 W cm2 at 700 °C. The distribution of relaxation times (DRT) analysis reveals that BCZY composite cathode shows the superior surficial oxygen exchange and charge transfer activity.
{"title":"The comparative effects of cobalt and/or iron ions as dopants into Ba(Zr, Y)O3-δ-based perovskite cathodes for intermediate-temperature SOFCs","authors":"Baofeng Tu, Aokai Sun, Xiaojing Wang, Huiying Qi, Tonghuan Zhang, Peng Qiu, Di Liu","doi":"10.1016/j.ceramint.2024.09.260","DOIUrl":"10.1016/j.ceramint.2024.09.260","url":null,"abstract":"<div><div>The development of highly active cathode is crucial to promote the electrochemical performance of intermediate-temperature solid oxide fuel cells (IT-SOFCs). Here, it is reported the cobalt and/or iron ions as dopants into Ba(Zr, Y)O<sub>3-δ</sub> with the nominal chemical formulae of BaCo<sub>0.4</sub>Fe<sub>0.4</sub>Zr<sub>0.1</sub>Y<sub>0.1</sub>O<sub>3-δ</sub> (BCFZY), BaCo<sub>0.8</sub>Zr<sub>0.1</sub>Y<sub>0.1</sub>O<sub>3-δ</sub> (BCZY), and BaFe<sub>0.8</sub>Zr<sub>0.1</sub>Y<sub>0.1</sub>O<sub>3-δ</sub> (BFZY), which all form the main cubic perovskites in addition to a small amount of co-assembled hexagonal D-Ba(Co, Fe)O<sub>3-δ</sub>, D-BaCoO<sub>3-δ</sub>, and D-BaFeO<sub>3-δ</sub> under the same preparing condition. Among three samples, BCZY composite shows the highest capacity of O<sub>2</sub> adsorption, lower thermal expansion coefficient (19.1 × 10<sup>−6</sup> K<sup>−1</sup>), and highest electrical conductivity of 2.73 S cm<sup>−1</sup> (750 °C). The symmetric cell with BCZY composite cathode exhibits excellent ORR activity with the lowest area specific resistance of 0.10 Ω cm<sup>2</sup> at 700 °C, which is 0.71 and 0.67 times those of BCFZY composite and BFZY composite cathodes. Accordingly, the single cell with BCZY composite cathode shows the lowest R<sub>P</sub> of 0.16 Ω cm<sup>2</sup> and the highest peak power density of 2.24 W cm<sup>2</sup> at 700 °C. The distribution of relaxation times (DRT) analysis reveals that BCZY composite cathode shows the superior surficial oxygen exchange and charge transfer activity.</div></div>","PeriodicalId":267,"journal":{"name":"Ceramics International","volume":"50 23","pages":"Pages 49185-49193"},"PeriodicalIF":5.1,"publicationDate":"2024-09-25","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142664356","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-09-25DOI: 10.1016/j.ceramint.2024.09.267
Hassan Wahab , Rao Tahir Ali Khan , Mudassar Iqbal
This study is about the qualitative description of the high dielectric constant (>103) and low dielectric loss in a two co-existing phases. According to earlier beliefs, a material with high dielectric constant will exhibit high dielectric loss. However, this study gives the opposite, where a material with high dielectric constant can exhibit low loss. Herein, we report on the effect of tetrahedral – octahedral interaction in a γ- Al2O3 and CoAl2O4 biphasic system. Phase identification was carried out using Synchrotron x-ray carrying a wavelength of 0.7 Å. The disorder caused by varying cobalt (Co) concentration results in a two co-existing phase system with varying local polarizability due to mixing of cations in a host matrix. In addition, a decreasing trend in the band gap energy has been observed for both the phases as a function of increasing Co concentration, which is attributed to the intra-gap localized density of states determined from the UV–Vis diffuse reflectance spectroscopy (DRS).
{"title":"Tuning the local structure of (Sm, Co) Co-doped Al2O3 system for optical band gap and low dielectric loss","authors":"Hassan Wahab , Rao Tahir Ali Khan , Mudassar Iqbal","doi":"10.1016/j.ceramint.2024.09.267","DOIUrl":"10.1016/j.ceramint.2024.09.267","url":null,"abstract":"<div><div>This study is about the qualitative description of the high dielectric constant (>10<sup>3</sup>) and low dielectric loss in a two co-existing phases. According to earlier beliefs, a material with high dielectric constant will exhibit high dielectric loss. However, this study gives the opposite, where a material with high dielectric constant can exhibit low loss. Herein, we report on the effect of tetrahedral – octahedral interaction in a γ- Al<sub>2</sub>O<sub>3</sub> and CoAl<sub>2</sub>O<sub>4</sub> biphasic system. Phase identification was carried out using Synchrotron x-ray carrying a wavelength of 0.7 Å. The disorder caused by varying cobalt (Co) concentration results in a two co-existing phase system with varying local polarizability due to mixing of cations in a host matrix. In addition, a decreasing trend in the band gap energy has been observed for both the phases as a function of increasing Co concentration, which is attributed to the intra-gap localized density of states determined from the UV–Vis diffuse reflectance spectroscopy (DRS).</div></div>","PeriodicalId":267,"journal":{"name":"Ceramics International","volume":"50 23","pages":"Pages 49235-49242"},"PeriodicalIF":5.1,"publicationDate":"2024-09-25","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142664104","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-09-25DOI: 10.1016/j.ceramint.2024.09.314
Yukun Cao , Zhenfei Lv , Ke Zhang , Chong Lan , Mengke Fan , Xu Lu , Yanghui Ke , Wenbo Guo , Yixian Yang , Xin Wang , Xiulin Shen
Using waste electric porcelain to produce refractory bricks is a viable technology. However, these bricks currently have lower mechanical strength compared to those made from mineral raw materials. This study optimized the proportions and sintering process to develop high-strength refractory bricks from waste electric porcelain. The impact of physical phase, crystallinity, sintering temperature, and fly ash content on the bricks properties was examined. The research found that low crystallinity in waste electric porcelain leads to disorganized growth of mullite nano whiskers at high temperatures, reducing mechanical strength due to insufficient support structures and stress concentration zones. The addition of fly ash promotes the formation of uniformly dispersed mullite columns through non-uniform nucleation, significantly improving mechanical properties by creating a collective tetrahedral structure. Bricks with 20 wt% fly ash sintered at 1440 °C achieved a flexural strength of 77.3 MPa, a compressive strength of 156 MPa, and an apparent porosity of 10.89 %. High-temperature simulations indicate that these bricks exhibit good compressive strength and deformation resistance, with no adhesion observed. These high strength refractory bricks have promising potential for use in various high-temperature applications, including kiln linings, high-temperature flue, high-temperature support components and other industrial processes where durability and thermal stability are critical.
{"title":"Waste electric porcelain-based refractory bricks with significantly enhanced mechanical properties: Preparation, characterization and mechanism","authors":"Yukun Cao , Zhenfei Lv , Ke Zhang , Chong Lan , Mengke Fan , Xu Lu , Yanghui Ke , Wenbo Guo , Yixian Yang , Xin Wang , Xiulin Shen","doi":"10.1016/j.ceramint.2024.09.314","DOIUrl":"10.1016/j.ceramint.2024.09.314","url":null,"abstract":"<div><div>Using waste electric porcelain to produce refractory bricks is a viable technology. However, these bricks currently have lower mechanical strength compared to those made from mineral raw materials. This study optimized the proportions and sintering process to develop high-strength refractory bricks from waste electric porcelain. The impact of physical phase, crystallinity, sintering temperature, and fly ash content on the bricks properties was examined. The research found that low crystallinity in waste electric porcelain leads to disorganized growth of mullite nano whiskers at high temperatures, reducing mechanical strength due to insufficient support structures and stress concentration zones. The addition of fly ash promotes the formation of uniformly dispersed mullite columns through non-uniform nucleation, significantly improving mechanical properties by creating a collective tetrahedral structure. Bricks with 20 wt% fly ash sintered at 1440 °C achieved a flexural strength of 77.3 MPa, a compressive strength of 156 MPa, and an apparent porosity of 10.89 %. High-temperature simulations indicate that these bricks exhibit good compressive strength and deformation resistance, with no adhesion observed. These high strength refractory bricks have promising potential for use in various high-temperature applications, including kiln linings, high-temperature flue, high-temperature support components and other industrial processes where durability and thermal stability are critical.</div></div>","PeriodicalId":267,"journal":{"name":"Ceramics International","volume":"50 23","pages":"Pages 49698-49711"},"PeriodicalIF":5.1,"publicationDate":"2024-09-25","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142664362","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Methanol steam reforming (MSR) is an effective way to provide high purity hydrogen for PEMFCs, however the main challenge is the toxic effect of CO. In this study, CuGa2O4 spinel catalyst was applied first for MSR at low temperature. The properties of catalysts were characterized by various techniques, the MSR catalytic performance was also studied in deeply. The surface of the catalyst is composed of particle chains that are interconnected, forming high-volume pores that increase the specific surface area. The catalyst also has a rich porous structure, exposing more active sites. Furthermore, the presence of oxygen vacancies facilitates the adsorption of reactive oxygen species, reducing CO generation. A possible pathway for methanol dehydrogenation has been determined using DFT calculations. The relatively low overall energy barrier on the catalyst surface facilitates methanol activation. Among the steps, formaldehyde dehydrogenation is the rate-determining step in the methanol dehydrogenation process. The CuGa2O4 catalyst exhibits good gas selectivity, with a hydrogen selectivity of 98 % and CO selectivity of 0. and no deactivation occurred within 50 h, demonstrating outstanding durability. These features allow it to serve as an efficient catalyst for MSR online hydrogen production and direct supply to PEMFCs.
{"title":"High purity H2 resource from methanol steam reforming at low-temperature by spinel CuGa2O4 catalyst for fuel cell","authors":"Gaokui Chen, Qiuwan Shen, Xin Zhang, Tianyun Zhao, Kuanyu Zhu, Shian Li","doi":"10.1016/j.ceramint.2024.09.319","DOIUrl":"10.1016/j.ceramint.2024.09.319","url":null,"abstract":"<div><div>Methanol steam reforming (MSR) is an effective way to provide high purity hydrogen for PEMFCs, however the main challenge is the toxic effect of CO. In this study, CuGa<sub>2</sub>O<sub>4</sub> spinel catalyst was applied first for MSR at low temperature. The properties of catalysts were characterized by various techniques, the MSR catalytic performance was also studied in deeply. The surface of the catalyst is composed of particle chains that are interconnected, forming high-volume pores that increase the specific surface area. The catalyst also has a rich porous structure, exposing more active sites. Furthermore, the presence of oxygen vacancies facilitates the adsorption of reactive oxygen species, reducing CO generation. A possible pathway for methanol dehydrogenation has been determined using DFT calculations. The relatively low overall energy barrier on the catalyst surface facilitates methanol activation. Among the steps, formaldehyde dehydrogenation is the rate-determining step in the methanol dehydrogenation process. The CuGa<sub>2</sub>O<sub>4</sub> catalyst exhibits good gas selectivity, with a hydrogen selectivity of 98 % and CO selectivity of 0. and no deactivation occurred within 50 h, demonstrating outstanding durability. These features allow it to serve as an efficient catalyst for MSR online hydrogen production and direct supply to PEMFCs.</div></div>","PeriodicalId":267,"journal":{"name":"Ceramics International","volume":"50 23","pages":"Pages 49759-49769"},"PeriodicalIF":5.1,"publicationDate":"2024-09-25","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142664367","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-09-25DOI: 10.1016/j.ceramint.2024.09.323
T.S. Berezhnaya, K.A. Chebyshev
Samples in the La2MoO6 – Sm2MoO6 – MoO3 system were obtained using the solid-state synthesis method. The phase formation in the given compositional section was firstly studied, and the homogeneity region of the fluorite-like lanthanum-samarium molybdate was determined, as confirmed by XRD analysis including Rietveld refinement and SEM with energy-dispersive microanalysis. The fluorite-like phase contains less molybdenum than the isostructural neodymium molybdate Nd5Mo3O16+δ. The homogeneity region of fluorite-like solid solutions has been determined, which corresponds to the La5-xSmxMo2.75O15.75 section in the composition range 2.5 ≤ x ≤ 3.5. The crystal structure is characterized by the splitting of cation positions and the presence of excess oxygen in the octahedral voids of the structure. Oxygen atoms in the octahedral positions are displaced from the center of the voids and enter into the molybdenum coordination sphere. The density of single-phase ceramic samples increases with the increase in samarium content. The conductive properties of single-phase ceramics were investigated in an air atmosphere using impedance spectroscopy. The total conductivity was ∼10−2 S cm−1 for La2.5Sm2.5Mo2.75O15.75 at 800 °C. The grain bulk conductivity exhibits a break at a temperature of approximately 600 °C, which may be explained by the depletion of charge carriers in the structure.
采用固态合成法获得了 La2MoO6 - Sm2MoO6 - MoO3 体系的样品。首先研究了给定成分段中的相形成,并确定了类萤石钼酸镧钐的均质区域,这一点已通过包括里特维尔德细化在内的 XRD 分析和带有能量色散显微分析的 SEM 扫描仪得到证实。类萤石相的钼含量低于等结构钕钼酸盐 Nd5Mo3O16+δ。已经确定了类萤石固溶体的均匀性区域,该区域对应于成分范围为 2.5 ≤ x ≤ 3.5 的 La5-xSmxMo2.75O15.75 截面。该晶体结构的特点是阳离子位置分裂和八面体空隙中存在过量氧。八面体位置上的氧原子从空隙中心移出,进入钼配位层。单相陶瓷样品的密度随着钐含量的增加而增加。利用阻抗光谱法研究了单相陶瓷在空气环境中的导电特性。在 800 °C 时,La2.5Sm2.5Mo2.75O15.75 的总电导率为 ∼10-2 S cm-1。晶粒体导电率在大约 600 °C 的温度下出现断裂,这可能是由于结构中电荷载流子的耗竭造成的。
{"title":"Fluorite-like phases in the La2MoO6 – Sm2MoO6 – MoO3 system: Homogeneity region, crystal structure, and conductive properties","authors":"T.S. Berezhnaya, K.A. Chebyshev","doi":"10.1016/j.ceramint.2024.09.323","DOIUrl":"10.1016/j.ceramint.2024.09.323","url":null,"abstract":"<div><div>Samples in the La<sub>2</sub>MoO<sub>6</sub> – Sm<sub>2</sub>MoO<sub>6</sub> – MoO<sub>3</sub> system were obtained using the solid-state synthesis method. The phase formation in the given compositional section was firstly studied, and the homogeneity region of the fluorite-like lanthanum-samarium molybdate was determined, as confirmed by XRD analysis including Rietveld refinement and SEM with energy-dispersive microanalysis. The fluorite-like phase contains less molybdenum than the isostructural neodymium molybdate Nd<sub>5</sub>Mo<sub>3</sub>O<sub>16+δ</sub>. The homogeneity region of fluorite-like solid solutions has been determined, which corresponds to the La<sub>5-x</sub>Sm<sub>x</sub>Mo<sub>2.75</sub>O<sub>15.75</sub> section in the composition range 2.5 ≤ x ≤ 3.5. The crystal structure is characterized by the splitting of cation positions and the presence of excess oxygen in the octahedral voids of the structure. Oxygen atoms in the octahedral positions are displaced from the center of the voids and enter into the molybdenum coordination sphere. The density of single-phase ceramic samples increases with the increase in samarium content. The conductive properties of single-phase ceramics were investigated in an air atmosphere using impedance spectroscopy. The total conductivity was ∼10<sup>−2</sup> S cm<sup>−1</sup> for La<sub>2.5</sub>Sm<sub>2.5</sub>Mo<sub>2.75</sub>O<sub>15.75</sub> at 800 °C. The grain bulk conductivity exhibits a break at a temperature of approximately 600 °C, which may be explained by the depletion of charge carriers in the structure.</div></div>","PeriodicalId":267,"journal":{"name":"Ceramics International","volume":"50 23","pages":"Pages 49803-49813"},"PeriodicalIF":5.1,"publicationDate":"2024-09-25","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142664371","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-09-24DOI: 10.1016/j.ceramint.2024.09.298
Seongguk Bae , Haneul Kim , Jaepil Lee , Sungho Jeong
Silicon nitride ceramic (Si3N4) for industrial applications is conventionally manufactured with sintering additives, and the properties of Si3N4 change significantly based on the contents of these additives. In this study, we investigate the effects of laser shock peening (LSP) on Si3N4 sintered with varying ratios of sintering additives.
The Si3N4 samples were sintered with a mixture of Y2O3, MgO, and SiO2 sintering additives at 5, 7, 9, and 11 wt%. A Nd:YAG laser (wavelength = 532 nm, maximum pulse energy = 1.4 J, repetition rate = 10 Hz, pulse duration = 8 ns, beam diameter = 11 mm, top-hat profile) was used to irradiate the Si3N4 samples. The samples were coated with a protective layer (100 μm thick aluminum foil) and a water layer to confine plasma. LSP of Si3N4 with 5 % sintering additives resulted in a slight change in surface hardness but a 77 % decrease in surface compressive residual stress. In contrast, LSP of Si3N4 with 11 % sintering additives led to a simultaneous increase in surface hardness (7.3 %) and surface compressive residual stress (67 %), indicating a significant difference in the effectiveness of LSP depending on the ratio of sintering additives. Additionally, the surface of Si3N4 with 11 % sintering additives showed evidence of grain refinement after LSP. It was demonstrated that the bending strength of Si3N4 with 11 % sintering additives increased by 15.2 %, and the depth of the fracture origin was significantly deepened.
{"title":"Effects of laser shock peening on silicon nitride ceramic with varying sintering additive ratios","authors":"Seongguk Bae , Haneul Kim , Jaepil Lee , Sungho Jeong","doi":"10.1016/j.ceramint.2024.09.298","DOIUrl":"10.1016/j.ceramint.2024.09.298","url":null,"abstract":"<div><div>Silicon nitride ceramic (Si<sub>3</sub>N<sub>4</sub>) for industrial applications is conventionally manufactured with sintering additives, and the properties of Si<sub>3</sub>N<sub>4</sub> change significantly based on the contents of these additives. In this study, we investigate the effects of laser shock peening (LSP) on Si<sub>3</sub>N<sub>4</sub> sintered with varying ratios of sintering additives.</div><div>The Si<sub>3</sub>N<sub>4</sub> samples were sintered with a mixture of Y<sub>2</sub>O<sub>3</sub>, MgO, and SiO<sub>2</sub> sintering additives at 5, 7, 9, and 11 wt%. A Nd:YAG laser (wavelength = 532 nm, maximum pulse energy = 1.4 J, repetition rate = 10 Hz, pulse duration = 8 ns, beam diameter = 11 mm, top-hat profile) was used to irradiate the Si<sub>3</sub>N<sub>4</sub> samples. The samples were coated with a protective layer (100 μm thick aluminum foil) and a water layer to confine plasma. LSP of Si<sub>3</sub>N<sub>4</sub> with 5 % sintering additives resulted in a slight change in surface hardness but a 77 % decrease in surface compressive residual stress. In contrast, LSP of Si<sub>3</sub>N<sub>4</sub> with 11 % sintering additives led to a simultaneous increase in surface hardness (7.3 %) and surface compressive residual stress (67 %), indicating a significant difference in the effectiveness of LSP depending on the ratio of sintering additives. Additionally, the surface of Si<sub>3</sub>N<sub>4</sub> with 11 % sintering additives showed evidence of grain refinement after LSP. It was demonstrated that the bending strength of Si<sub>3</sub>N<sub>4</sub> with 11 % sintering additives increased by 15.2 %, and the depth of the fracture origin was significantly deepened.</div></div>","PeriodicalId":267,"journal":{"name":"Ceramics International","volume":"50 23","pages":"Pages 49529-49537"},"PeriodicalIF":5.1,"publicationDate":"2024-09-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142664156","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Novel low permittivity LaAlGe2O7 ceramics was prepared by a solid-state reaction method, and the relationship between microstructure and microwave properties was revealed. XRD and Rietveld refinement confirmed that the crystal structure of LaAlGe2O7 is monoclinic P21/c space group. Raman spectroscopy reflects the trend of internal structural order and phonon-damping behavior of LaAlGe2O7 ceramics. The ceramic sintered at 1250 °C exhibited the best surface morphology and optimum microwave dielectric properties of εr = 9.22, Q × f = 33417 GHz, τf = −71.68 ppm/°C. The lattice energy and packing fraction are used to explain the change of Q × f value. The relationship between phonon damping behavior and microwave dielectric properties was revealed. The temperature stability was studied by bond valence. The LaAlGe2O7 ceramics is a strong candidate for the substrate material of millimeter wave communication.
采用固态反应法制备了新型低介电常数 LaAlGe2O7 陶瓷,并揭示了微观结构与微波特性之间的关系。XRD 和 Rietveld 精炼证实 LaAlGe2O7 的晶体结构为单斜 P21/c 空间群。拉曼光谱反映了 LaAlGe2O7 陶瓷内部结构秩序和声子阻尼行为的变化趋势。在 1250 °C 下烧结的陶瓷具有最佳的表面形貌和最佳的微波介电性能:εr = 9.22,Q × f = 33417 GHz,τf = -71.68 ppm/°C。晶格能和堆积分数用于解释 Q × f 值的变化。揭示了声子阻尼行为与微波介电性能之间的关系。通过键价研究了温度稳定性。LaAlGe2O7 陶瓷是毫米波通信基底材料的有力候选材料。
{"title":"Low permittivity germanate LaAlGe2O7 ceramics: Synthesis, sintering behavior, spectral characteristics and microwave dielectric properties","authors":"Qinglan Yang, Yinghan He, Xiaoli Wei, Xiuli Chen, Huanfu Zhou","doi":"10.1016/j.ceramint.2024.09.325","DOIUrl":"10.1016/j.ceramint.2024.09.325","url":null,"abstract":"<div><div>Novel low permittivity LaAlGe<sub>2</sub>O<sub>7</sub> ceramics was prepared by a solid-state reaction method, and the relationship between microstructure and microwave properties was revealed. XRD and Rietveld refinement confirmed that the crystal structure of LaAlGe<sub>2</sub>O<sub>7</sub> is monoclinic <em>P</em>2<sub>1</sub>/<em>c</em> space group. Raman spectroscopy reflects the trend of internal structural order and phonon-damping behavior of LaAlGe<sub>2</sub>O<sub>7</sub> ceramics. The ceramic sintered at 1250 °C exhibited the best surface morphology and optimum microwave dielectric properties of <em>ε</em><sub><em>r</em></sub> = 9.22, <em>Q × f</em> = 33417 GHz, <em>τ</em><sub><em>f</em></sub> = −71.68 ppm/°C. The lattice energy and packing fraction are used to explain the change of <em>Q × f</em> value. The relationship between phonon damping behavior and microwave dielectric properties was revealed. The temperature stability was studied by bond valence. The LaAlGe<sub>2</sub>O<sub>7</sub> ceramics is a strong candidate for the substrate material of millimeter wave communication.</div></div>","PeriodicalId":267,"journal":{"name":"Ceramics International","volume":"50 23","pages":"Pages 49827-49833"},"PeriodicalIF":5.1,"publicationDate":"2024-09-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142664186","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
In the present investigation, we report a comparative study of structural, magnetic and electric transport properties in bulk NiFe2O4 and Ni0.7Zn0.3Fe2O4 ceramics. The materials were synthesized by solid state reaction method. X-ray diffraction analysis confirmed the cubic spinel structure of the ferrite samples belonging to the Fd m space group. The structural analysis of the ceramics was comprehensively evaluated from Rietveld refinements of the XRD data and Raman studies. An increased grain size in the Ni0.7Zn0.3Fe2O4 microstructure was noticed due to Zn substitution. Both structural and microstructural modifications led to a significant change in the magnetic and electric properties of the Ni0.7Zn0.3Fe2O4 ceramic. A large increase in saturation magnetization with decreased coercivity was noticed in the Ni0.7Zn0.3Fe2O4 system due to Zn substitution. DC resistivity was observed to decrease in the Zn-substituted nickel ferrite ceramic due to increased grain size and larger electron hopping between Fe3+ and Fe2+ ions, as verified by the XPS analysis. Further, a remarkable dielectric relaxation has been observed in the Ni-Zn ferrite owing to greater charge hopping and interfacial polarization. Complex impedance spectra of Ni0.7Zn0.3Fe2O4 revealed evidence of surface polarization contribution with grain and grain boundary effect on the electric transport properties.
{"title":"Effect of Zn substitution on structural, magnetic and electric transport properties in inverse spinel NiFe2O4","authors":"Biman Kar , Pawan Kumar , Simanchalo Panigrahi , Durga Prasad Sahu , Subhankar Mishra","doi":"10.1016/j.ceramint.2024.09.304","DOIUrl":"10.1016/j.ceramint.2024.09.304","url":null,"abstract":"<div><div>In the present investigation, we report a comparative study of structural, magnetic and electric transport properties in bulk NiFe<sub>2</sub>O<sub>4</sub> and Ni<sub>0.7</sub>Zn<sub>0.3</sub>Fe<sub>2</sub>O<sub>4</sub> ceramics. The materials were synthesized by solid state reaction method. X-ray diffraction analysis confirmed the cubic spinel structure of the ferrite samples belonging to the Fd <span><math><mrow><mover><mn>3</mn><mo>‾</mo></mover></mrow></math></span> m space group. The structural analysis of the ceramics was comprehensively evaluated from Rietveld refinements of the XRD data and Raman studies. An increased grain size in the Ni<sub>0.7</sub>Zn<sub>0.3</sub>Fe<sub>2</sub>O<sub>4</sub> microstructure was noticed due to Zn substitution. Both structural and microstructural modifications led to a significant change in the magnetic and electric properties of the Ni<sub>0.7</sub>Zn<sub>0.3</sub>Fe<sub>2</sub>O<sub>4</sub> ceramic. A large increase in saturation magnetization with decreased coercivity was noticed in the Ni<sub>0.7</sub>Zn<sub>0.3</sub>Fe<sub>2</sub>O<sub>4</sub> system due to Zn substitution. DC resistivity was observed to decrease in the Zn-substituted nickel ferrite ceramic due to increased grain size and larger electron hopping between Fe<sup>3+</sup> and Fe<sup>2+</sup> ions, as verified by the XPS analysis. Further, a remarkable dielectric relaxation has been observed in the Ni-Zn ferrite owing to greater charge hopping and interfacial polarization. Complex impedance spectra of Ni<sub>0.7</sub>Zn<sub>0.3</sub>Fe<sub>2</sub>O<sub>4</sub> revealed evidence of surface polarization contribution with grain and grain boundary effect on the electric transport properties.</div></div>","PeriodicalId":267,"journal":{"name":"Ceramics International","volume":"50 23","pages":"Pages 49587-49599"},"PeriodicalIF":5.1,"publicationDate":"2024-09-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142664122","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-09-24DOI: 10.1016/j.ceramint.2024.09.308
Kai Liao , Wenjun Wang , Chunjin Wang , Chi Fai Cheung
Femtosecond laser processing has become a critical technique for the microfabrication of hard and brittle materials, particularly in microfluidic device applications. This study focuses on the fabrication of microchannels with controllable cross-sectional profiles in silica glass, a material known for its excellent physical and chemical properties. Through a combination of experimental research and theoretical analysis, the surface generation mechanisms governing microchannel morphology are investigated, alongside the influence of various processing parameters on the surface roughness at the microchannel bottom. A comprehensive optimization method is developed to control sidewall taper and surface roughness by adjusting laser scanning paths and modes. Utilizing a composite scanning approach, the study achieves near-rectangular microchannels with average sidewall taper angles below 5° and surface roughness (Sa) of 2.53 μm. These results provide a new strategy for precise control of microchannel morphology in silica glass, offering significant potential to enhance the efficiency and precision of microfluidic device fabrication, with broad applications in both industrial and research settings.
{"title":"Fabrication of microchannels on silica glass by femtosecond laser multi-scan: From surface generation mechanism to morphology control","authors":"Kai Liao , Wenjun Wang , Chunjin Wang , Chi Fai Cheung","doi":"10.1016/j.ceramint.2024.09.308","DOIUrl":"10.1016/j.ceramint.2024.09.308","url":null,"abstract":"<div><div>Femtosecond laser processing has become a critical technique for the microfabrication of hard and brittle materials, particularly in microfluidic device applications. This study focuses on the fabrication of microchannels with controllable cross-sectional profiles in silica glass, a material known for its excellent physical and chemical properties. Through a combination of experimental research and theoretical analysis, the surface generation mechanisms governing microchannel morphology are investigated, alongside the influence of various processing parameters on the surface roughness at the microchannel bottom. A comprehensive optimization method is developed to control sidewall taper and surface roughness by adjusting laser scanning paths and modes. Utilizing a composite scanning approach, the study achieves near-rectangular microchannels with average sidewall taper angles below 5° and surface roughness (Sa) of 2.53 μm. These results provide a new strategy for precise control of microchannel morphology in silica glass, offering significant potential to enhance the efficiency and precision of microfluidic device fabrication, with broad applications in both industrial and research settings.</div></div>","PeriodicalId":267,"journal":{"name":"Ceramics International","volume":"50 23","pages":"Pages 49634-49642"},"PeriodicalIF":5.1,"publicationDate":"2024-09-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142664126","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-09-24DOI: 10.1016/j.ceramint.2024.09.306
Genhua Zeng , Tengfei Ma , Yupeng Wang , Xiaohong Wang , Hongze Fang , Ruirun Chen
The high-temperature oxidation behaviors of multiphase ceramic particle-reinforced TiAl composites with different microstructures were investigated. The TiAl composites were prepared via spark plasma sintering by introducing 0.5 wt % graphene oxide and 0.3 wt% SiC into Ti-48Al-2Nb-2Cr. The near-γ equiaxed microstructure, dual-phase microstructure, and nearly fully lamellar microstructure were obtained by sintering at 1200, 1250, and 1300 °C, respectively. Moreover, multiphase ceramic particles were uniformly distributed in the TiAl matrix. Cyclic oxidation was conducted at 950 °C in air for 100 h. The TiAl composite with the nearly fully lamellar microstructure exhibited the best oxidation resistance (mass gain of 1.83 mg/cm2) and that with the near-γ microstructure exhibited the worst oxidation resistance (2.47 mg/cm2). The superior oxidation resistance of the TiAl composite with the nearly fully lamellar microstructure is attributed to the uniform distributions of Ti2AlC particles at the α2/γ lamellae interfaces and Ti5Si3 particles at the lamellae colony boundaries, which hinder atomic diffusion. Moreover, the α2/γ lamellae colonies facilitate the formation of Nb-rich and Cr-rich phases at the interface of the oxide layer and substrate, which act as a protective barrier against atomic diffusion.
研究了具有不同微观结构的多相陶瓷颗粒增强 TiAl 复合材料的高温氧化行为。在Ti-48-Al-2Nb-2Cr中引入0.5 wt%的氧化石墨烯和0.3 wt%的SiC,通过火花等离子烧结制备了TiAl复合材料。在 1200、1250 和 1300 °C 下烧结分别获得了接近γ等轴的微观结构、双相微观结构和近乎完全片状的微观结构。此外,多相陶瓷颗粒均匀地分布在钛铝基体中。在 950 ℃ 的空气中循环氧化 100 小时后,具有近全片状微结构的 TiAl 复合材料表现出最佳的抗氧化性(质量增益为 1.83 mg/cm2),而具有近γ 微结构的 TiAl 复合材料表现出最差的抗氧化性(2.47 mg/cm2)。具有近完全层状微观结构的 TiAl 复合材料具有较好的抗氧化性,这归因于在 α2/γ 层状界面上均匀分布的 Ti2AlC 颗粒和在层状菌落边界上均匀分布的 Ti5Si3 颗粒阻碍了原子扩散。此外,α2/γ薄片菌落还有助于在氧化层和基底界面形成富含 Nb 和 Cr 的相,从而起到防止原子扩散的保护作用。
{"title":"High-temperature oxidation behavior of multi-phase ceramic particles-reinforced TiAl composites with different microstructures","authors":"Genhua Zeng , Tengfei Ma , Yupeng Wang , Xiaohong Wang , Hongze Fang , Ruirun Chen","doi":"10.1016/j.ceramint.2024.09.306","DOIUrl":"10.1016/j.ceramint.2024.09.306","url":null,"abstract":"<div><div>The high-temperature oxidation behaviors of multiphase ceramic particle-reinforced TiAl composites with different microstructures were investigated. The TiAl composites were prepared via spark plasma sintering by introducing 0.5 wt % graphene oxide and 0.3 wt% SiC into Ti-48Al-2Nb-2Cr. The near-γ equiaxed microstructure, dual-phase microstructure, and nearly fully lamellar microstructure were obtained by sintering at 1200, 1250, and 1300 °C, respectively. Moreover, multiphase ceramic particles were uniformly distributed in the TiAl matrix. Cyclic oxidation was conducted at 950 °C in air for 100 h. The TiAl composite with the nearly fully lamellar microstructure exhibited the best oxidation resistance (mass gain of 1.83 mg/cm<sup>2</sup>) and that with the near-γ microstructure exhibited the worst oxidation resistance (2.47 mg/cm<sup>2</sup>). The superior oxidation resistance of the TiAl composite with the nearly fully lamellar microstructure is attributed to the uniform distributions of Ti<sub>2</sub>AlC particles at the α<sub>2</sub>/γ lamellae interfaces and Ti<sub>5</sub>Si<sub>3</sub> particles at the lamellae colony boundaries, which hinder atomic diffusion. Moreover, the α<sub>2</sub>/γ lamellae colonies facilitate the formation of Nb-rich and Cr-rich phases at the interface of the oxide layer and substrate, which act as a protective barrier against atomic diffusion.</div></div>","PeriodicalId":267,"journal":{"name":"Ceramics International","volume":"50 23","pages":"Pages 49610-49623"},"PeriodicalIF":5.1,"publicationDate":"2024-09-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142664337","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}