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A series of Ba12M0.5Zr0.5Nb9O36 (M=Ni, Mg, Co, and Zn) microwave dielectric ceramics with hexagonal perovskite structure 具有六方包晶结构的 Ba12M0.5Zr0.5Nb9O36(M=镍、镁、钴和锌)微波介电陶瓷系列
IF 5.1 2区 材料科学 Q1 MATERIALS SCIENCE, CERAMICS Pub Date : 2024-09-22 DOI: 10.1016/j.ceramint.2024.09.296
Hongzhi Xiao , Guo Tian , Jiaojiao Liu , Yongyi Zhang , Quanzhang Wen , Linzhao Ma , Hao Li
A series of hexagonal perovskite Ba12M0.5Zr0.5Nb9O36 (M = Ni, Mg, Co, Zn) ceramics were prepared by solid-state reaction method. XRD and Rietveld refinement results showed that all ceramic samples belong to the hexagonal perovskite structure with R-3m space group. With different B-site ion substitution, variation of permittivity (εr) can be ascribed to the average ion polarizability. Ceramics with highest relative density exhibit maximum quality factor (Q×f) values. Among all samples, the optimal microwave dielectric properties of εr = 35.2, Q×f = 57,985 GHz, and τf = 26.4 ppm/°C for Ba12Mg0.5Zr0.5Nb9O36 were obtained, which indicated that Ba12Mg0.5Zr0.5Nb9O36 ceramic is a candidate material for microwave communication applications.
采用固态反应法制备了一系列六方包晶Ba12M0.5Zr0.5Nb9O36(M = Ni、Mg、Co、Zn)陶瓷。XRD 和里特维尔德细化结果表明,所有陶瓷样品都属于 R-3m 空间群的六方包晶结构。随着 B 位离子取代度的不同,介电常数(εr)的变化可归因于平均离子极化率。相对密度最高的陶瓷表现出最大的品质因数(Q×f)值。在所有样品中,Ba12Mg0.5Zr0.5Nb9O36 的最佳微波介电性能为 εr = 35.2、Q×f = 57,985 GHz 和 τf = 26.4 ppm/°C,这表明 Ba12Mg0.5Zr0.5Nb9O36 陶瓷是微波通信应用的候选材料。
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引用次数: 0
Structural, magnetic, optical, and electronic properties of vanadium-doped barium hexaferrite nanoparticles: Experimental and DFT approaches 掺钒六铁钡纳米粒子的结构、磁性、光学和电子特性:实验和 DFT 方法
IF 5.1 2区 材料科学 Q1 MATERIALS SCIENCE, CERAMICS Pub Date : 2024-09-21 DOI: 10.1016/j.ceramint.2024.09.286
Aref Besharat, Seyedeh Mansoureh Hashemi, Esmaeil Mohebbi, Saeed Hasani
Vanadium-doped barium hexaferrite with a nanostructure is a highly valuable material in various technological fields, such as electronics, permanent magnets, and sensors. The Ba1-xFe12-xVxO19 (x = 0, 0.02, 0.04, 0.06, 0.08, and 0.1) nanoparticles derived from the aqueous solutions containing Fe:Ba molar ratio of 10:1 through the sol-gel auto-combustion method. Computational study was also performed using the first-principles density functional theory (DFT) approach. Crystal structure optimization, band structure, and density of states (DOS) calculations were conducted by CASTEP code. The variation of the structural, magnetic, optical, morphological, and electronic properties of V5+-doped barium hexaferrite was investigated. The XRD analysis combined with the Rietveld refinement showed the hexagonal structure of M-type barium ferrite (BaM), confirmed by the FT-IR analysis. The morphology of BaM nanoparticles was studied by the FE-SEM and TEM micrographs. In addition, magnetic and optical properties were analyzed through VSM and UV–Vis analysis. Crystallite size was found to be highly effective in tuning the coercivity and optical band gap of barium hexaferrites, which varied, respectively, from 3.24 to 4.83 kOe, and 2.69–3.69 eV. Magnetic results showed that several variables like cations distribution, lattice strain, and hematite secondary phase affected the nanoparticles’ magnetization. The DFT simulation results showed a sharp reduction of electronic band gap energy whether V takes the position of Ba or Fe (from 1.10 eV in undoped to 0.64 and 0.14 eV in doped structures). The projected density of states (PDOS) calculations demonstrated that the d orbitals of V and Ba mainly contribute to the valence band maximum (VBM) and conduction band minimum (CBM), respectively.
具有纳米结构的掺钒六价钡铁在电子、永磁体和传感器等多个技术领域都是一种非常有价值的材料。Ba1-xFe12-xVxO19 (x = 0、0.02、0.04、0.06、0.08 和 0.1)纳米粒子是通过溶胶-凝胶自燃烧法从含铁:钡摩尔比为 10:1 的水溶液中获得的。计算研究还采用了第一原理密度泛函理论(DFT)方法。利用 CASTEP 代码进行了晶体结构优化、能带结构和状态密度 (DOS) 计算。研究了掺杂 V5+ 的六价钡铁氧体的结构、磁性、光学、形貌和电子特性的变化。XRD 分析结合 Rietveld 精炼显示了 M 型钡铁氧体(BaM)的六方结构,并得到了 FT-IR 分析的证实。通过 FE-SEM 和 TEM 显微照片研究了 BaM 纳米颗粒的形态。此外,还通过 VSM 和 UV-Vis 分析仪分析了磁性和光学特性。研究发现,晶体尺寸对调整六价钡的矫顽力和光带隙非常有效,其变化范围分别为 3.24 至 4.83 kOe 和 2.69 至 3.69 eV。磁性结果表明,阳离子分布、晶格应变和赤铁矿次生相等几个变量都会影响纳米粒子的磁化。DFT 模拟结果表明,无论 V 位于 Ba 还是 Fe 的位置,电子带隙能都会急剧下降(从未掺杂结构中的 1.10 eV 降至掺杂结构中的 0.64 和 0.14 eV)。投影状态密度(PDOS)计算表明,V 和 Ba 的 d 轨道分别对价带最大值(VBM)和导带最小值(CBM)做出了主要贡献。
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引用次数: 0
Synthesis and upconversion color Tunability luminescence of K5Yb(MoO4)4 phosphor doped with Er3+and optical temperature sensing applications 掺杂 Er3+ 的 K5Yb(MoO4)4 荧光荧光粉的合成、上转换色彩调谐发光及光学温度传感应用
IF 5.1 2区 材料科学 Q1 MATERIALS SCIENCE, CERAMICS Pub Date : 2024-09-21 DOI: 10.1016/j.ceramint.2024.09.219
Tiantian Yu , Xiaohui Zhang , Quan Tang , Xiaoying Zhong , Qiujuan Chen , Liya Zhou , Fuwang Mo
A series of double molybdates with palmierite-related structure phosphors K5Yb1-x (MoO4)4:xEr3+ were synthesized by a solid-state method. It has been demonstrated that the K5Yb1-x (MoO4)4: xEr3+ phosphors are capable of exhibiting the characteristic green and red UC emission of Er3+ ions with excitation at 980 nm. Moreover, the green light emission is far more than the red light emission, so that the sample emits a powerful green light, which belongs to the two-photon absorption process. The upconversion efficiency is peaked when the content of Er3+ ions is 10 mol %. The optical thermometry properties of phosphors were explored by observing that the green UC emission intensity is temperature dependent. The maximum sensor sensitivity of the studied phosphor was discovered to be about 1.61%K−1 at the optimum doping concentration. And the phosphor is demonstrated to have high thermal stability by temperature cycling test. Eventually, a green light-emitting diode device was realized by using synthesized particles and a 980 nm near-infrared chip, which can emit a more obvious green light when the voltage reaches 1.80 V and the current can reach 800 mA, thus confirming its applicability in solid-state lighting. And the LED devices have been tested for life stability with little or no light degradation. These properties make the phosphors not only suitable for non-contact optical temperature measurement, but also able to be applied to solid state lighting.
采用固态方法合成了一系列具有棕榈酸盐相关结构的双钼酸盐荧光粉 K5Yb1-x (MoO4)4:xEr3+。实验证明,在 980 纳米波长的激发下,K5Yb1-x (MoO4)4: xEr3+ 磷酸盐能够发出 Er3+ 离子特有的绿色和红色 UC 发射。而且,绿光发射远大于红光发射,因此样品发出的绿光很强,属于双光子吸收过程。当 Er3+ 离子含量为 10 mol % 时,上转换效率达到峰值。通过观察绿色 UC 发射强度与温度的关系,探索了荧光粉的光学测温特性。在最佳掺杂浓度下,所研究荧光粉的最大传感器灵敏度约为 1.61%K-1。温度循环测试证明了这种荧光粉具有很高的热稳定性。最终,利用合成的颗粒和 980 纳米近红外芯片实现了绿色发光二极管器件,当电压达到 1.80 V 时可发出较明显的绿光,电流可达 800 mA,从而证实了其在固态照明中的适用性。而且,LED 器件经过寿命稳定性测试,几乎没有光衰减。这些特性使荧光粉不仅适用于非接触式光学温度测量,而且还能应用于固态照明。
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引用次数: 0
Calcium-based triphasic powder synthesis for strengthening 3D printed bone scaffolds 用于强化 3D 打印骨支架的钙基三相粉末合成技术
IF 5.1 2区 材料科学 Q1 MATERIALS SCIENCE, CERAMICS Pub Date : 2024-09-21 DOI: 10.1016/j.ceramint.2024.09.288
B. Ameri , F. Taheri-Behrooz , M. Ghahari
This study aims to improve the mechanical properties of biocompatible ceramic materials, which are known for their superior potential to integrate with bone compared to metallic implants. However, achieving sufficient mechanical strength, particularly for weight-bearing areas, poses a challenge. Hydroxyapatite (HA) powder is synthesized, taking into consideration the mechanical mixing and aging effects to achieve the desired composition and properties. The synthesized HA powder undergoes calcination under various atmospheres to assess its impact on the crystal structure. The study also explores the coating of HA particles with silicon dioxide (SiO2) using tetraethyl orthosilicate (TEOS) to enhance surface modification and wettability. This process results in a triphasic powder consisting of HA, tricalcium phosphate (TCP), and calcium phosphate silicate (CPS). The morphology of the powder is analyzed using techniques such as energy-dispersive X-ray spectroscopy (EDX), scanning electron microscopy (SEM), and X-ray diffraction (XRD). Moreover, a refined sintering procedure is developed to minimize cracking volume, leading to a significant 117 % increase in compressive strength compared to commercial materials. Finally, the powder is optimized for 3D printing by adding water, simplifying its use in biomedical applications.
这项研究旨在改善生物相容性陶瓷材料的机械性能,众所周知,与金属植入物相比,陶瓷材料与骨骼的结合潜力更大。然而,要获得足够的机械强度,尤其是在承重部位的机械强度,是一项挑战。羟基磷灰石(HA)粉末的合成要考虑到机械混合和老化效应,以达到所需的成分和性能。合成的 HA 粉末在各种气氛下进行煅烧,以评估其对晶体结构的影响。研究还探讨了使用正硅酸四乙酯(TEOS)在 HA 颗粒上涂覆二氧化硅(SiO2),以增强表面改性和润湿性。这一过程产生了一种由 HA、磷酸三钙 (TCP) 和磷酸钙硅酸盐 (CPS) 组成的三相粉末。利用能量色散 X 射线光谱(EDX)、扫描电子显微镜(SEM)和 X 射线衍射(XRD)等技术分析了粉末的形态。此外,还开发了一种精制烧结程序,以最大限度地减少开裂体积,从而使抗压强度比商用材料显著提高 117%。最后,通过加水优化了粉末的三维打印,简化了其在生物医学应用中的使用。
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引用次数: 0
Tailoring mechanical and tribological properties of oscillatory pressure sintered binderless WC ceramics with expanded graphite addition 添加膨胀石墨定制振荡压力烧结无粘结剂 WC 陶瓷的机械和摩擦学特性
IF 5.1 2区 材料科学 Q1 MATERIALS SCIENCE, CERAMICS Pub Date : 2024-09-21 DOI: 10.1016/j.ceramint.2024.09.277
Yuqi Su , Tianbin Zhu , Nanjie Sun , Qiang Zhang , Heng Wang , Yawei Li , Feng Hu , Zhipeng Xie
The fracture toughness and wear resistance of WC-based ceramics are crucial factors that determine their subsequent applications. In this study, the mechanical and tribological properties of expanded graphite (EG) reinforced WC ceramics consolidated by oscillatory pressure sintering (OPS) were investigated. The results demonstrated that the combination of dynamic pressure and EG had a synergistic effect, resulting in a much higher relative density of 0.2 wt% EG/WC ceramics reaching up to 99.78%. Simultaneously, 0.2 wt% EG/WC ceramics demonstrated a reduced grain size, with fracture toughness, flexural strength and wear rate reaching 7.54 MPa m1/2, 1262 MPa and 2.16 × 10−7 mm3·N−1·m−1, respectively. EG was present in the form of graphene nanoplatelets (GNPs) within WC ceramics. The primary toughening mechanisms involved the bridging and pulling out of GNPs, as well as the generation of microcracks induced by GNPs. Additionally, the exceptional thermal conductivity of GNPs can facilitate heat dissipation and reduce thermal damage. The wear resistance of WC-EG ceramics was primarily enhanced through improving overall mechanical properties and decreasing the occurrence of oxidation and adhesive wear.
基于 WC 的陶瓷的断裂韧性和耐磨性是决定其后续应用的关键因素。本研究调查了通过振荡压力烧结(OPS)固结的膨胀石墨(EG)增强型 WC 陶瓷的机械和摩擦学特性。结果表明,动态压力和 EG 的结合具有协同效应,使 0.2 wt% EG/WC 陶瓷的相对密度大大提高,达到 99.78%。同时,0.2 wt% EG/WC 陶瓷的晶粒尺寸减小,断裂韧性、抗弯强度和磨损率分别达到 7.54 MPa m1/2、1262 MPa 和 2.16 × 10-7 mm3-N-1-m-1。EG 以石墨烯纳米颗粒(GNPs)的形式存在于 WC 陶瓷中。主要的增韧机制包括 GNPs 的桥接和拔出,以及 GNPs 诱导的微裂缝的产生。此外,GNPs 的优异导热性能可促进散热并减少热损伤。WC-EG 陶瓷的耐磨性主要是通过改善整体机械性能以及减少氧化和粘着磨损来提高的。
{"title":"Tailoring mechanical and tribological properties of oscillatory pressure sintered binderless WC ceramics with expanded graphite addition","authors":"Yuqi Su ,&nbsp;Tianbin Zhu ,&nbsp;Nanjie Sun ,&nbsp;Qiang Zhang ,&nbsp;Heng Wang ,&nbsp;Yawei Li ,&nbsp;Feng Hu ,&nbsp;Zhipeng Xie","doi":"10.1016/j.ceramint.2024.09.277","DOIUrl":"10.1016/j.ceramint.2024.09.277","url":null,"abstract":"<div><div>The fracture toughness and wear resistance of WC-based ceramics are crucial factors that determine their subsequent applications. In this study, the mechanical and tribological properties of expanded graphite (EG) reinforced WC ceramics consolidated by oscillatory pressure sintering (OPS) were investigated. The results demonstrated that the combination of dynamic pressure and EG had a synergistic effect, resulting in a much higher relative density of 0.2 wt% EG/WC ceramics reaching up to 99.78%. Simultaneously, 0.2 wt% EG/WC ceramics demonstrated a reduced grain size, with fracture toughness, flexural strength and wear rate reaching 7.54 MPa m<sup>1/2</sup>, 1262 MPa and 2.16 × 10<sup>−7</sup> mm<sup>3</sup>·N<sup>−1</sup>·m<sup>−1</sup>, respectively. EG was present in the form of graphene nanoplatelets (GNPs) within WC ceramics. The primary toughening mechanisms involved the bridging and pulling out of GNPs, as well as the generation of microcracks induced by GNPs. Additionally, the exceptional thermal conductivity of GNPs can facilitate heat dissipation and reduce thermal damage. The wear resistance of WC-EG ceramics was primarily enhanced through improving overall mechanical properties and decreasing the occurrence of oxidation and adhesive wear.</div></div>","PeriodicalId":267,"journal":{"name":"Ceramics International","volume":"50 23","pages":"Pages 49326-49338"},"PeriodicalIF":5.1,"publicationDate":"2024-09-21","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142664348","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Grain refinement for indium zinc oxide ceramic targets by praseodymium doped induced blocked boundary migration 通过掺镨诱导阻塞边界迁移细化氧化铟锌陶瓷靶材晶粒
IF 5.1 2区 材料科学 Q1 MATERIALS SCIENCE, CERAMICS Pub Date : 2024-09-21 DOI: 10.1016/j.ceramint.2024.09.273
Bingxue Han , Chongyang Chen , Lijia Chen , Bin Wu , Zhijun Wang , Benshuang Sun , Jilin He
How to refine the grain has been a difficult problem in the preparation of high-performance ceramic targets. In this work, the doping-induced grain refinement strategy was proposed, indium zinc oxide doped with different concentrations of Pr (Pr-doped IZO, PrIZO) targets were obtained by optimizing the sintering time and holding temperature. Effects of Pr doping content on the density, phase microevolution, grain size and resistivity during the densification process as well as the kinetics of the grain growth and the mechanism of grain refinement of PrIZO targets were investigated in detail. The results demonstrated that PrIZO targets with the atomic ratios of Pr:In:Zn = 0.01-0.03:1:1 all exhibited the excellent performance with high densification (>99.10 %) and mere average grain size (<3.0 μm) at low sintering temperature of 1350 °C. Additionally, XRD and EDS analysis indicated that PrIZO targets were composed of In2O3 and Zn3In2O6 with slight PrInO3, which formed by the limited solid solubility of Pr element. Combined with theoretical calculations, it inferred that the mechanism of grain refinement was attributed to the solute transformation and fine PrInO3 distributed at the grain boundaries of In2O3 phases, which produced the drag effect of grain boundary migration, then hindering the further growth of grains.
如何细化晶粒一直是制备高性能陶瓷靶材的难题。本研究提出了掺杂诱导晶粒细化策略,通过优化烧结时间和保温温度,获得了掺杂不同浓度 Pr 的氧化铟锌(Pr-掺杂 IZO,PrIZO)靶材。研究人员详细探讨了掺镨含量对 PrIZO 靶件致密化过程中的密度、相微观演化、晶粒尺寸和电阻率的影响,以及晶粒生长动力学和晶粒细化机制。结果表明,Pr:In:Zn=0.01-0.03:1:1 原子比的 PrIZO 靶件均表现出优异的性能,在 1350 ℃ 低烧结温度下具有高致密性(99.10%)和较小的平均晶粒尺寸(3.0 μm)。此外,XRD 和 EDS 分析表明,PrIZO 靶件由 In2O3 和 Zn3In2O6 组成,并含有少量 PrInO3,这是由 Pr 元素的有限固溶性形成的。结合理论计算推断,晶粒细化的机理是由于溶质转化和细小的 PrInO3 分布在 In2O3 相的晶界上,产生了晶界迁移的阻力效应,进而阻碍了晶粒的进一步生长。
{"title":"Grain refinement for indium zinc oxide ceramic targets by praseodymium doped induced blocked boundary migration","authors":"Bingxue Han ,&nbsp;Chongyang Chen ,&nbsp;Lijia Chen ,&nbsp;Bin Wu ,&nbsp;Zhijun Wang ,&nbsp;Benshuang Sun ,&nbsp;Jilin He","doi":"10.1016/j.ceramint.2024.09.273","DOIUrl":"10.1016/j.ceramint.2024.09.273","url":null,"abstract":"<div><div>How to refine the grain has been a difficult problem in the preparation of high-performance ceramic targets. In this work, the doping-induced grain refinement strategy was proposed, indium zinc oxide doped with different concentrations of Pr (Pr-doped IZO, PrIZO) targets were obtained by optimizing the sintering time and holding temperature. Effects of Pr doping content on the density, phase microevolution, grain size and resistivity during the densification process as well as the kinetics of the grain growth and the mechanism of grain refinement of PrIZO targets were investigated in detail. The results demonstrated that PrIZO targets with the atomic ratios of Pr:In:Zn = 0.01-0.03:1:1 all exhibited the excellent performance with high densification (&gt;99.10 %) and mere average grain size (&lt;3.0 μm) at low sintering temperature of 1350 °C. Additionally, XRD and EDS analysis indicated that PrIZO targets were composed of In<sub>2</sub>O<sub>3</sub> and Zn<sub>3</sub>In<sub>2</sub>O<sub>6</sub> with slight PrInO<sub>3</sub>, which formed by the limited solid solubility of Pr element. Combined with theoretical calculations, it inferred that the mechanism of grain refinement was attributed to the solute transformation and fine PrInO<sub>3</sub> distributed at the grain boundaries of In<sub>2</sub>O<sub>3</sub> phases, which produced the drag effect of grain boundary migration, then hindering the further growth of grains.</div></div>","PeriodicalId":267,"journal":{"name":"Ceramics International","volume":"50 23","pages":"Pages 49285-49292"},"PeriodicalIF":5.1,"publicationDate":"2024-09-21","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142664115","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Microstructural, tribological, and corrosion behavior of B4C-added TiO2 coatings applied on 316 L stainless steel via sol-gel method 通过溶胶-凝胶法在 316 L 不锈钢上涂覆 B4C 添加型 TiO2 涂层的微结构、摩擦学和腐蚀行为
IF 5.1 2区 材料科学 Q1 MATERIALS SCIENCE, CERAMICS Pub Date : 2024-09-21 DOI: 10.1016/j.ceramint.2024.09.279
Fatma Sezgi Eraslan, Burak Birol, Ridvan Gecu
Corrosion protection of metals is essential for a wide range of technological applications, and coating metal surfaces with protective materials is a commonly employed method to achieve this. Among these, TiO2 coatings are extensively used due to their excellent photocatalytic properties, their applications in sensing and solar cells, and enhancing the corrosion and wear resistance of metal surfaces. Recent advancements have focused on the incorporation of carbide particles, such as B4C, to further improve the performance of TiO2 coatings. In this study, TiO2 coatings containing 0–3.25 wt% B4C were applied to a 316 L stainless steel substrates using the sol-gel method. The coatings were characterized by XRD and SEM-EDS analyses, and their wear and corrosion properties were evaluated using ball-on-disc wear tests and corrosion tests in NaCl solutions. The results demonstrated that lower concentrations of B4C led to improved wear resistance, likely due to the formation of a durable tribolayer, while higher concentrations reduced the wear resistance, attributed to increased oxidation and the formation of brittle phases. Corrosion resistance was enhanced in coatings containing 0.25 wt% and 1.25 wt% B4C, which can be attributed to the formation of protective B2O3 phases. However, at higher B4C concentrations, the corrosion rate increased, primarily due to the presence of cracks in the coating structure. Overall, the addition of 0.25 wt% B4C to the TiO2 coating significantly improved wear and corrosion resistance, indicating its potential as an effective additive for protective coatings.
金属的防腐保护对于广泛的技术应用至关重要,而在金属表面涂覆保护材料是实现这一目标的常用方法。其中,二氧化钛涂层因其优异的光催化性能、在传感和太阳能电池中的应用以及增强金属表面的耐腐蚀性和耐磨性而被广泛使用。最近的研究重点是加入碳化物颗粒(如 B4C),以进一步提高二氧化钛涂层的性能。在本研究中,采用溶胶-凝胶法将含 0-3.25 wt% B4C 的 TiO2 涂层涂覆到 316 L 不锈钢基底上。通过 XRD 和 SEM-EDS 分析对涂层进行了表征,并使用球盘磨损试验和氯化钠溶液腐蚀试验对涂层的磨损和腐蚀特性进行了评估。结果表明,较低浓度的 B4C 可提高耐磨性,这可能是由于形成了持久的摩擦层,而较高浓度的 B4C 则会降低耐磨性,这归因于氧化作用加剧和脆性相的形成。在含有 0.25 wt% 和 1.25 wt% B4C 的涂层中,耐腐蚀性得到了增强,这可能是由于形成了保护性的 B2O3 相。然而,当 B4C 浓度较高时,腐蚀速率增加,这主要是由于涂层结构中出现了裂缝。总之,在 TiO2 涂层中添加 0.25 wt% 的 B4C 能显著提高耐磨性和耐腐蚀性,这表明它有潜力成为一种有效的保护涂层添加剂。
{"title":"Microstructural, tribological, and corrosion behavior of B4C-added TiO2 coatings applied on 316 L stainless steel via sol-gel method","authors":"Fatma Sezgi Eraslan,&nbsp;Burak Birol,&nbsp;Ridvan Gecu","doi":"10.1016/j.ceramint.2024.09.279","DOIUrl":"10.1016/j.ceramint.2024.09.279","url":null,"abstract":"<div><div>Corrosion protection of metals is essential for a wide range of technological applications, and coating metal surfaces with protective materials is a commonly employed method to achieve this. Among these, TiO<sub>2</sub> coatings are extensively used due to their excellent photocatalytic properties, their applications in sensing and solar cells, and enhancing the corrosion and wear resistance of metal surfaces. Recent advancements have focused on the incorporation of carbide particles, such as B<sub>4</sub>C, to further improve the performance of TiO<sub>2</sub> coatings. In this study, TiO<sub>2</sub> coatings containing 0–3.25 wt% B<sub>4</sub>C were applied to a 316 L stainless steel substrates using the sol-gel method. The coatings were characterized by XRD and SEM-EDS analyses, and their wear and corrosion properties were evaluated using ball-on-disc wear tests and corrosion tests in NaCl solutions. The results demonstrated that lower concentrations of B<sub>4</sub>C led to improved wear resistance, likely due to the formation of a durable tribolayer, while higher concentrations reduced the wear resistance, attributed to increased oxidation and the formation of brittle phases. Corrosion resistance was enhanced in coatings containing 0.25 wt% and 1.25 wt% B<sub>4</sub>C, which can be attributed to the formation of protective B<sub>2</sub>O<sub>3</sub> phases. However, at higher B<sub>4</sub>C concentrations, the corrosion rate increased, primarily due to the presence of cracks in the coating structure. Overall, the addition of 0.25 wt% B<sub>4</sub>C to the TiO<sub>2</sub> coating significantly improved wear and corrosion resistance, indicating its potential as an effective additive for protective coatings.</div></div>","PeriodicalId":267,"journal":{"name":"Ceramics International","volume":"50 23","pages":"Pages 49346-49353"},"PeriodicalIF":5.1,"publicationDate":"2024-09-21","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142664350","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Study on liquid-phase sintering and magnetic properties of SLA-printed Mn-Zn ferrite ceramics SLA 印刷锰锌铁氧体陶瓷的液相烧结和磁性能研究
IF 5.1 2区 材料科学 Q1 MATERIALS SCIENCE, CERAMICS Pub Date : 2024-09-21 DOI: 10.1016/j.ceramint.2024.09.280
Gongxian Yang , Bin Zou , Xinfeng Wang , Yifan Hu , Lei Li , Xingguo Zhou , Qingguo Lai , Chuanzhen Huang
To obtain Mn-Zn ferrite magnetic ceramic parts with good densification and magnetic properties, a study was conducted. Mn-Zn ferrite magnetic ceramic parts with a solid particle content of 58 vol% were prepared using stereolithography (SLA). The SLA-cured ceramic blanks were degreased and sintered. The degreasing process for Mn-Zn ferrite parts was optimized using a direct heat degreasing method, resulting in a suitable process for the ferrite magnetic ceramic paste system. The method of liquid phase sintering is proposed for sintering the degreased ferrite parts. The study investigated the impact of the content of accelerant, sintering temperature, and holding time on the density and magnetic properties of Mn-Zn ferrite parts. The optimal parameters were found to be a firing aid content of 3 wt%, a sintering temperature of 900 °C, and a holding time of 90 min. Under these conditions, the parts exhibited a density of 4.43 g/cm3, densification of 91.4 %, saturation magnetization strength of 64 emu/g, and coercivity of 10 Oe. Finally, the sintering control mechanism of SLA-printed ferrite magnetic ceramics was analyzed. The study revealed the grain growth process and magnetization principle of Mn-Zn ferrite during liquid phase sintering. This research provides guidance for the subsequent photocuring printing and degreasing sintering of Mn-Zn ferrite ceramics. Additionally, Mn-Zn ferrite magnetic ceramic parts prepared by the SLA method also hold a wide application prospect in various precision electronic components.
为了获得具有良好致密性和磁性能的锰锌铁氧体磁性陶瓷部件,我们进行了一项研究。使用立体光刻技术(SLA)制备了固体颗粒含量为 58 vol% 的锰锌铁氧体磁性陶瓷部件。对 SLA 固化陶瓷坯件进行脱脂和烧结。采用直接加热脱脂法对 Mn-Zn 铁氧体部件的脱脂工艺进行了优化,最终确定了适合铁氧体磁性陶瓷浆料系统的工艺。提出了烧结脱脂铁氧体部件的液相烧结方法。研究调查了促进剂含量、烧结温度和保温时间对 Mn-Zn 铁氧体部件密度和磁性能的影响。研究发现,最佳参数为烧结助剂含量为 3 wt%、烧结温度为 900 °C 和保温时间为 90 分钟。在这些条件下,零件的密度为 4.43 g/cm3,致密化率为 91.4%,饱和磁化强度为 64 emu/g,矫顽力为 10 Oe。最后,分析了 SLA 印刷铁氧体磁性陶瓷的烧结控制机制。研究揭示了 Mn-Zn 铁氧体在液相烧结过程中的晶粒生长过程和磁化原理。该研究为 Mn-Zn 铁氧体陶瓷的后续光固化印刷和脱脂烧结提供了指导。此外,用 SLA 方法制备的 Mn-Zn 铁氧体磁性陶瓷部件在各种精密电子元件中也具有广泛的应用前景。
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引用次数: 0
Heterogeneous multilayered delamination of thermally grown oxide accelerating spallation of thermal barrier coatings 热生长氧化物的异质多层分层加速了隔热涂层的剥落
IF 5.1 2区 材料科学 Q1 MATERIALS SCIENCE, CERAMICS Pub Date : 2024-09-21 DOI: 10.1016/j.ceramint.2024.09.275
Zhi-Yuan Wei , Yao Cai , Feng-Guang Li , Hai-Ming Huang , Min Wang
Long lifetime of thermal barrier coatings (TBCs) is limited by the localized thermally grown oxide (TGO) accumulation. Herein, the heterogeneous multilayered delamination mechanism of TGO is revealed. TGO cracking preferentially occurs at the peak of bond coat due to mismatch and extends toward the flank region under TGO growth. The thinner sublayer after first delamination is mainly attributed to loss of ceramic constraint. The delamination accumulation increases the YSZ crack driving force and provides a fast propagation channel for YSZ crack to pass through TGO. These results provide a guidance for the development of advanced TBC with higher oxidation resistance.
热障涂层(TBC)的长使用寿命受到局部热长性氧化物(TGO)积累的限制。本文揭示了 TGO 的异质多层分层机理。由于不匹配,TGO 裂纹优先发生在粘结涂层的峰值,并在 TGO 生长过程中向侧翼区域延伸。第一次分层后的较薄分层主要归因于陶瓷约束的丧失。分层累积增加了 YSZ 裂纹驱动力,为 YSZ 裂纹穿过 TGO 提供了快速传播通道。这些结果为开发具有更高抗氧化性的先进 TBC 提供了指导。
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引用次数: 0
Enhanced corrosion resistance of a novel periodic multilayered Si/(Si, N)-DLC coating against simulated coal mine water 增强新型周期性多层硅/(硅、氮)-DLC 涂层对模拟煤矿水的耐腐蚀性能
IF 5.1 2区 材料科学 Q1 MATERIALS SCIENCE, CERAMICS Pub Date : 2024-09-21 DOI: 10.1016/j.ceramint.2024.09.283
Xubing Wei , Shiqi Lu , Jiaqing Ding , Shihao Zheng , Zan Chen , Junjie Lu , Zhengyu Liu , Pingmei Yin , Naizhou Du , Weibo Yang , Haiyan Feng , Guangan Zhang , Xiaowei Li
In this study, a novel periodic multilayered DLC coating, which was composed of a Si interlayer and a Si/N co-incorporated DLC layer (Si/(Si, N)-DLC) per period, was deposited; the corrosion behavior under the neutral, acidic, or alkaline coal mine water environment and its periodic number dependence, especially the fundamental corrosion mechanism, were systemically explored. Results suggest that compare to the substrate, the introduction of multilayered Si/(Si, N)-DLC coating presents a dramatic enhancement in the corrosion resistance under coal mine water environment. However, with increasing the periodic number, the corrosion resistance of the multilayered coating strongly depends on the working environment, which exhibits an enhancement in neutral and alkaline environments while a degeneration in acidic environment. This is attributed to not only the prolongation of the corrosion path caused by the multilayered structure but also the formation of an insulating silicon oxide layer in neutral and alkaline environments. However, in acidic environments, the strong permeability of H+ with the smallest ionic radius easily infiltrates the inherent defects of the coating. This not only weakens the protective properties of the multilayer structure but also leads to hydrogen-induced cracking, ultimately diminishing corrosion resistance. These findings theoretically guide the development of the DLC coatings with excellent corrosion resistance for coal mine applications.
本研究沉积了一种新型周期性多层 DLC 涂层,该涂层由 Si 中间层和每周期的 Si/N 共结合 DLC 层(Si/(Si, N)-DLC)组成;系统地探讨了该涂层在中性、酸性或碱性煤矿水环境下的腐蚀行为及其周期数依赖性,尤其是基本腐蚀机理。结果表明,与基体相比,引入多层 Si/(Si,N)-DLC 涂层能显著提高煤矿水环境下的耐腐蚀性。然而,随着周期数的增加,多层涂层的耐腐蚀性与工作环境密切相关,在中性和碱性环境下会增强,而在酸性环境下会降低。这不仅是因为多层结构延长了腐蚀路径,还因为在中性和碱性环境中形成了绝缘氧化硅层。然而,在酸性环境中,离子半径最小的 H+ 的强渗透性很容易渗入涂层的固有缺陷。这不仅会削弱多层结构的保护性能,还会导致氢致开裂,最终降低耐腐蚀性能。这些发现从理论上指导了为煤矿应用开发具有优异耐腐蚀性能的 DLC 涂层。
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Ceramics International
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